iSHAN YGL-L User manual

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裕祥集中潤滑給油裝置
Centralized Lubrication Systems
YGL–L
手動充脂器
Manual Grease Gun
操作手冊
Operation Manual
感謝您購買裕祥集中潤滑給油系統，爲了適當使用而無問題，請詳細閱讀本
手冊並確遵指示。
Welcome on using an iSHAN centralized lubrication systems. Read this owner's
manual before installing, operating or maintaining the product. Failure to follow the
instructions and safety precautions in this owner’s manual could result in serious injury,
death, or property damage. Keep for future reference.

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目 錄
1、概述.......................................................................................................................... 3
2、外形尺寸及結構部件圖......................................................................................... 3
3、規格型號及技術參數..............................................................................................5
4、使用前的準備工作..................................................................................................5
4.1 用戶按以下步驟自行裝配(如圖二).......................................................................5
4.2 快插接頭的使用......................................................................................................6
4.3 使用、操作方法......................................................................................................6
5保養與維護................................................................................................................7
5.1 油脂使用要求..........................................................................................................7
5.2 維修.......................................................................................................................... 7
6裝箱單........................................................................................................................ 8
7聯繫方式 Contact us.............................................................................................. 17

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1、概述
YGL-L 手動充脂器適用于向各類油脂潤滑泵儲油筒（油箱）添加乾淨潤
滑脂。YGL-L 具有結構緊凑、性能穩定、携帶方便、操作力矩小等特點，
是理想潤滑油泵配套附件。
2、外形尺寸及結構部件圖
圖一

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圖二

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3、規格型號及技術參數
規格型號
項 目
YGL-L10SF
YGL-L10SH
公稱排量
10 ml/cyc
10 ml/cyc
公稱壓力
4.0 MPa
4.0 MPa
配管形式
外編織鋼絲軟管
配快速接頭（1.5 米Ø6）
高壓橡膠軟管
配快速接頭（1.5 米）
使用介質
000～1#鋰基脂
4、使用前的準備工作
4.1 用戶按以下步驟自行裝配(如圖二)
a、按裝箱單核對零部件是否齊全；
b、將手動黃油柄插入活動板和連杆銷上，幷對準兩銷孔，插入軸銷，依次
裝入 E形扣環。
c、在各運動部位預注入適量稀油，試扳動手動黃油柄，應手感靈活。
d、裝入高壓橡膠軟管時與出油接頭,快插接頭之間必須裝入 O型圈
6.8×1.9。已封裝在塑料袋中。(如圖二)

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e、裝入外編織鋼絲軟管時，依次把套管帽.套管套入外鋼絲軟管上後,再將外
編織鋼絲軟管旋入直接頭上,旋緊即可。(如圖二)
4.2 快插接頭的使用
插入快插接頭時,如(圖三)按壓快插接頭外套,鬆開複位即可
按此箭頭方向按壓可鬆開鋼制接頭
與快插接頭相匹配的鋼制接頭外形圖如下:
4.3 使用、操作方法
○
1該泵適宜插入容量 15KG 的桶裝塑料或金屬油脂桶內。注意應把桶
蓋上開一個∮20 孔將泵插入,防止粉塵及髒物進入油脂桶內。
○2 往復操作手柄,待YGL-L 管道內充滿油脂排淨管道空氣,油泵連續正
常出油後,將快速接頭插入潤滑泵加油口或油脂過濾器進口,進行加
油.
○3 操作時嚴禁加長手柄提高工作壓力,避免加油泵部件損壞.
○4 外編織鋼絲軟管、高壓橡膠管在使用操作過程中不允許强力彎曲及
著地拖拉、重物壓碾，以免影響使用壽命。
圖三

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○5 必須使用清潔的 000～1#油脂.
5保養與維護
5.1 油脂使用要求
使用油脂應符合技術要求規定,避免氣穴産生與加脂困難.
5.2 維修
發現加油困難或無法加油,請按如下原因檢查及排除.
故障
造成原因
排除方法
YGL-L
不出油
油桶內無油脂、加油泵進入空氣
添加油脂、幷排除
空氣
吸油單向閥、出油單向閥不密封有髒
物卡住，無法形成真空吸力（見圖二）
排除髒物或清洗單
向閥部件
泵內活塞上 O型密封圈磨損或損壞
（見圖二）
更換 O型圈密封圈
規格：11×2.６
YGL-L 有
壓 力 ,但 無
法加入潤滑
泵儲油筒內
潤滑泵加油口有髒物阻塞
檢查:清除髒物
潤滑泵加油口前端過濾器髒物阻塞
檢查:清洗濾芯或更
換

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6裝箱單
序號
部件名稱
數量
備注
1
手動充脂器部件
1
2
外編織鋼絲軟管配快速接頭或
高壓橡膠軟管配快速接頭
1
3
手動黃油柄
1
4
軸銷、E型扣環、
各2
封 裝 在 塑
料袋中
O型密封圈 6.8×1.9(配高壓橡膠軟管時有)
6
使用說明書
1
7
合格證
1

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Index
1 Summary...............................................................................................................10
2 Appearance Structure Structure Components Diagram.................................10
3 Specification、Model and Technical Requirements........................................12
4 Preparation Before Use....................................................................................... 12
4.1 The User Do The Assembly As Per The Following Steps(see figure 2)..........12
4.2 The Use of Quick Connector...............................................................................12
4.3 Use Operation Method........................................................................................ 13
5 Care Maintenance................................................................................................14
5.1 Grease Use Requirement.....................................................................................14
5.2 Maintenance..........................................................................................................15
6 Packing List............................................................................................................. 16
7聯繫方式 Contact us.............................................................................................. 17

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1 Summary
The YGL-L manual grease gun is suitable for adding a clean lubrication
grease to the oil storage barrel(fuel tanks) of various grease lubricating pump
YGL-L has the compact structure、stable performance、easy to carry、small
operating torque and other characteristics it is the ideal lubrication pump
accessory.
2 Appearance Structure Structure Components Diagram
Figure 1

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Figure 2

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3 Specification、Model and Technical Requirements
4 Preparation Before Use
4.1 The User Do The Assembly As Per The Following Steps(see figure 2)
a As per the packing list to check whether the parts are complete.
b Insert the manual grease handle into the movable plate and the connec
ting rod pin align the two pin holes, insert the axle pins and load the
E shape cramp ring in turn.
c Inject the right amount of thin oil into each part of the movement try
to pull the manual grease handle should feel flexible.
d When loading the high pressure rubber hose need to install o ring/seal
ring 6.8X1.9 which is between the oil outlel connector and quick ins
ert connector Have already sealed into plastic bag.( see figure 2).
e When loading the outer braided steel wire hose, set the sleeve cap、sle
eve into it in order then screw the outer braided steel wire hose into t
he straight connector tighten it.( see figure 2)
4.2 The Use of Quick Connector
When inserting the quick connector see figure 3, press the outer sleeve of
the quick connector release to reset.
Specificificat
Model
Item
YGL-L10SF
YGL-L10SH
Nominal Displacement
10 ml/cyc
10 ml/cyc
Nominal Pressure
4.0 MPa
4.0 MPa
Piping form
Outer braided steel wire h
ose matches quick couplin
g/connector（1.5meter Ø6）
High pressure rubber hos
e matches quick couplin
g/connector（1.5meter）
Use Medium
000～1# Lithium Grease

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As per this arrow direction to press to release the steel joint/connector.
The shape of the steel joint/connector that matches the quick-plug connector is as
follows:
4.3 Use Operation Method
○
1This pump is suitable for inserting into a grease barrel of plastic or metal
with 15kg volume Note the barrel lid should be opened with a ∮20 hole
to insert the pump, to prevent dust and dirt into the grease barrel.
○2 Reciprocating operation of the handle, wait until the inner pipeline of the
YGL-L is full of grease and finish to drain the pipe air then insert the
quick connector into the oil filler of the lubricating pump or into the
grease filter inlet, to proceed the refuel.
○3 When operation it’s strictly prohibited to increase the handle length to
Figure 3

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increase the working pressure to avoid the damage for the oil pump parts.
○4In the use of the operation progress the outer braided steel wire hose、high
pressure rubber hose is not allowed to force bending and dragging on the
floor、heavy weight compaction so as not to affect the life time.
○5You must use clean 000~1# grease.
5 Care Maintenance
5.1 Grease Use Requirement
The use of grease should comply with the technical requirements, to avoid
the cavitation and the difficulty of adding grease.

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5.2 Maintenance
Find it difficult or unable to refuel, please check and eliminate the
following reasons.
Malfuction
Caused Reason
Elimination Methods
YGL-L
Unable do
the oil outlel
There is no grease in the oil
barrel、air enter into the oil p
ump
Add grease、remove the air
The oil suction one-way valv
e、the outlet valve are not seal
ed and blocked by the dirt，ca
n not be formed the vacuum s
uction(see figure 2).
Remove the dirt or wash the
one-way valve parts.
Wear or damage of O ring/seal
ring on the piston of pump(se
e figure 2)
Replace the o ring /seal ring
Specification:11×2.6
YGL-L
Have pressure,
but can not add the
oil into the oil
storage barrel of lubrication pump.
The oil filler of the lubricating
pump is blocked by the dirt.
Check and remove the dirts
The front end filter of oil fille
r for the lubricating pump is b
locked.
Check clean fitler element or
replace.

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6 Packing List
No
Component Name
Quantity
Notes
1
Manual grease gun components
1
2
Outer braided steel wire hose matches quick coupling or
high pressure rubber hose matches quick coupling
1
3
Manual grease handle
1
4
Axle pin、E shape cramp ring
2 pcs
each
Sealed in the
polybag
O ring/seal ring 6.8x1.9(will have when it need to match
the high pressure rubber hose)
6
Operation Manual
1
7
Certificate Of Quality
1

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7聯繫方式 Contact us
If you have technical queries, please contact one of the following plants.
臺灣總部：
臺灣省臺中市龍井區台西南路 256 巷28 弄5號
TEL：[phone]
FAX：[phone]
E-mail ：[e-mail]
Http://www.ishan.com.tw
大陸總公司：
浙江省桐鄉市慶豐南路（南）852 號
TEL：[phone]
FAX：[phone]
E-mail ：[e-mail]
Http://www.ishan.com.cn
廣東辦：
廣東省東莞市長安鎮長興街 11 號好運商務樓 3
樓
TEL：[phone]
FAX：[phone]
沈陽辦：
瀋陽市鐵西區沈遼東路 79 號（茂業東方時代）
2511 室
TEL：[phone]
FAX：[phone]
鄭州辦：
河南省鄭州市中原區電廠路與五龍路交叉口北
300 米,華强城市廣場一期四單元 2004 室
TEL：[phone]
FAX：[phone]
重慶辦：
重慶市江北區觀音橋金鵬北城旺角 D棟17-8 號
TEL：[phone]
FAX：[phone]
Manufacturer：
ishan Precision Industry Co., Ltd.
Add: No. 5, Alley 28, Lane 256, Tai Si S. Rd, Lung
Ching Hsiang, TaichungHsien, Taiwan
TEL: [phone] FAX: [phone]
E-mail: [email protected].net.tw
http://www.ishan.com.tw
China Company:
Zhejiang Sunshine Machinery Co., Ltd
Add: No.852, Qingfeng S. Rd, Tongxiang, Zhejiang
Province, Mainland China
TEL: [phone] FAX: [phone]
E-mail: [email protected]m.cn
http://www.ishan.com.cn
Guangdong Office
Add: 3F, Haoyun Business Tower, Changxing Street,
Chang’an Town, Dongguan, Guangdong Province,
Mainland China
TEL: [phone] FAX: [phone]
Shenyang Office
Add: Room 2511, No.79 Shenliao E. Rd, Tiexi
District, Shenyang City, Liaoning Province, Mainland
China
TEL: [phone] FAX: [phone]
Zhengzhou Office
Add: Room 2004, Unit 4, Huaqiang city square
yiqidian Chang & Wu Long crossroad North 300
meters, Zhongyuan District, Zhengzhou, Henan
Province, China
TEL: [phone] FAX: [phone]
Chongqing Office
Add: 17-8, building D, Jinpeng north town, Guanyi
bridge, Jiangbei district, Chongqing City, Mainland
China
TEL:[phone] FAX:[phone]