NAKTO Classic User manual

Classic

Let’s start assembling your NAKTO Classic ebike!
(Please read this entire assembly manual before assembly as it will save
you a lot of time!)
Step One: Unpack the ebike.
1.Pull the frame and all parts (charger, seat, toolkit, keys, nut caps and
pedals) out of cardboard box. Separate bike from foam padding. Cut off
all zip ties with scissors while being extra careful as not to damage the
paint or cut any wires or cables.Notice: Keep the spare fuse in a safe
place.It is not used for assembly and will be used for the replacement if
the original fuse were damaged.
Ensure all the following pieces are included with the Nakto Classic.
Assembly Instructions: Classic
Tools included:Screwdriver, Phillips & Slotted 2 in 1
Double open-end wrench, 13mm/15mm
Allen wrench, 5mm
Allen wrench, 6mm
Tools needed: Scissor
Bike pump

2.Now stand the bike upright. Place some foam padding under the front
fork if placed on the ground or put it on bike assembly/repair stand if you
have one. We want to keep your bike looking new!
Step Two: Assemble the front wheel .
1.Loosen axle nuts on front wheel to make room for the front fork.
2.Remove the brake cable from the linkage of the left arm while squeez-
ing the brake arms to make room for the front wheel.

3.Lift the front of the bike and lower the fork onto the wheel. Notice: The
axle should enter the fork dropouts fully.
4.Attach the fender mounting arms to the front fork. Remove the mount-
ing bolts from the fork. Pass the bolt through the arm mount and fork
mounting point. Ensure the fender is centered and tighten both the
mounting bolts.

5. Once the lock washers are in place tighten both axle nuts with the
supplied double open-end wrench. Notice: Before doing the final tighten-
ing of the axle nuts make sure the wheel is square and true with the forks.
6.Push the black plastic caps onto the axle nuts.
7.Put the brake cable back to the linkage of the left arm while squeezing
the brake arms.

Step Three: Install the handlebar.
1.Install the handlebar stem into the steer tube.
2.Set the stem to the desired height but not exceed max height or mini-
mum insertion.
3.Align the stem so the handlebar is perpendicular to the front wheel.

4.Tighten the bolt on top of the handlebar stem with the supplied allen
wrench.
5.Perform a twist test.
(1).Brace the front wheel between your legs.
(2).Switch hands so the opposite hands are pushing and pulling with
about 20 pounds of force make sure the handlebar and front wheel are
still properly aligned.
(3).Repeat the twist test pulling/pushing with the opposite hands.

Step Four: Install the front fender and headlight.
1.Remove the fender and headlight mounting bolt from the fork arch and
set aside.
2.Place the fender in position. From the back of the front tire, pass the
front fender mounting point under the front fork arch.
3.Attach the headlight and fender to the fork arch. Pass the bolt through
the headlight mount, fender mounting point and fork arch mounting
point. Notice: the fender bracket should go in between the arch bracket
and headlight bracket. Thread the locknut at the bolt end and tighten

4.Attach the fender mounting arms to the front fork. Pass the bolt through
the arm mount and fork mounting point. Thread the locknut at the bolt
end and tighten with the supplied screwdriver. Ensure the fender is
centered and tighten both the mounting bolts.
with the supplied screwdriver.

5.Center the headlight and adjust the angle slightly downwards to illumi-
nate the road ahead and not blind oncoming traffic. Use the supplied
Phillips-head screwdriver to loosen the headlight angle adjustment bolt,
tilt the headlight to the optimal position, and then tighten in place
securely.

Step Five: Adjust the front brake system.
NOTICE: The adjustment of the front brake system is not easy. The
following steps are only a general guide. If you are not sure you have the
experience, skills, and tools to correctly perform all steps, consult a
certified, reputable bike mechanic to assist with it.
1.Pad Adjustment.
Remove the brake cable from the linkage of the left arm while squeezing
the brake arms.
Loose the pad mount, bring the arm and pad to the rim, and adjust.
Locate the pad to the top edge of the braking surface. Notice: Do not
locate the pad to the top edge of the rim. It would hit the tire.
Bring the pad gently to the rim and push with some mild force and secure
the nut. The pad will tend to be self-aligning and put the convex-concave
washers where it needs to be correctly aligned with two flat surfaces, the
rim and the pad-aligned. Hold the pad as you tighten the final tightness.
Repeat the process on the other side.
Put the brake cable back to the linkage of the left arm while squeezing
the brake arms.

2.Cable Attachment.
Before we draw the pads together, back out the barrel adjusters three or
four turns. So that we can have some fine tuning at the lever.

3.Set Pad Clearance.
Bring the barrel adjuster in toward the lever, giving more slack. Typically,
the pads should feel like they are contacting the rotor at a minimum of
1/2 the lever travel.
Loosen the pinch bolt. Pull the arms together with your hand and pull the
cable out with some mild force. It is only necessary to get the rim close.
Then secure the pinch bolt. It should flatten and crush the cable.

4.Centering.
Centering is done by subtle changes in spring tension. There are screws
to the return spring on both sides. By tightening the screw, you are
increasing tension on whatever side you tighten. The end goal here is to
keep even pad clearance on either side of the rim. Take the right pad for
example, we can tighten to make it far from the rim, or loosen the screw
to make it close.

Step Six: Install the seat.
1.Open the quick release lever by hinging it open fully.
2.Insert seat post into seat tube. Adjust the seat post up or down to a
comfortable height, while ensuring the seat post is inserted into the
frame past the minimum insertion point.
3.Close the quick release lever to secure the seat post and check that it
cannot move. If needed, use the thumb nut to add tension to the clamp
so there is some resistance when the lever is in line with the clamp bolt.

Step Seven: Install the pedals.
1. Locate the pedal with an “R” stamped into the end of the pedal axle,
which indicate it is the right pedal. The right pedal goes on the crank on
the right side of the bike. The remaining pedal with an “L” stamped into
the end of the axle, is the left pedal. The left pedal goes on the crank on
the left side of the bike.

2.The right pedal is threaded to tighten by turning clockwise. The left
pedal is reverse-threaded and tightens counterclockwise. Carefully
thread the pedal onto the crank by hand slowly.
3.Further tighten with the supplied double open end wrench. Do not
cross thread or damage the threads.
Step Eight: Install basket .
Notice: The basket may not arrive together with the Nakto ebike as it will
be packed and dispatched separately.

1.Install bottom bracket (bracket 1).
(1).Remove the axle nuts on front wheel with the supplied double
open-end wrench and set aside.
(2).Install “bracket 1” onto the front wheel axle.
(3).Tighten both axle nuts with the supplied double open-end wrench.

(4).Once you have tightened both axle nuts push the black plastic caps
onto the front axle nuts.
2. Fix the basket to the mount extending from the stem of handlebars.
Pass the bolt through “bracket 2” mounting point, the top mounting
point of the basket and the mount extending from the stem of handle-
bars. Thread the lock nut onto the bolt end and tighten with the supplied
screwdriver.

3. Fix the basket to the bottom bracket. Fit the bottom bracket into the
curve of “bracket 4”. Pass the bolt through “bracket 3” mounting point,
the basket bottom mounting point and “bracket 4” mounting point.
Tighten with the supplied screwdriver.