NAKTO Pony User manual

Pony

Fully Assembled Pony White and Pony Red.
Pony White
Pony Red

Let’s start assembling your Pony ebike!
(Please read this entire assembly manual before assembly as it will save
you a lot of time!)
Step One: Unpack the ebike.
1.Pull the frame and all parts (charger, seat, tookit, keys & fuse, manual,
bolt caps, rear cushion, basket and pedals) out of cardboard box. Sepa-
rate bike from foam padding. Cut off all zip ties with scissors while being
extra careful as not to damage the paint or cut any wires or cables.
Notice: The fuse is not used for assembly. Keep it in a safe place that it
will be used for the replacement if the original fuse were damaged.
Ensure all the following pieces are included with the Nakto Pony.
Assembly Instructions: Pony
Tools included: Screwdriver, Phillips & Slotted 2 in 1
Double open-end wrench, 13mm/15mm
Allen wrench, 5mm
Allen wrench, 6mm
Tools needed: Scissor
Bike pump

2.Now stand the bike upright. Place some foam padding under the front
fork if placed on the ground or put it on bike assembly/repair stand if you
have one. We want to keep your bike looking new!
Step Two: Assemble the front wheel.
1.Loosen axle nuts on front wheel to make room for the front fork.
2.Remove the brake cable from the linkage of the left arm while squeez-
ing the brake arms to make room for the front wheel.

3.Lift the front of the bike and lower the fork onto the wheel. Notice: The
axle should enter the fork dropouts fully.
4.Line up the axle lock washers (These are the metal washer with a bent
tab on one side) with the hole at each fork. Notice: These two special
fork lock washers keep the wheel from falling off if the axle nuts ever
loosen up! Tighten the axle nuts by hand.
5.Once the lock washers are in place tighten both axle nuts with the
supplied double open-end wrench. Notice: Before doing the final tight-
ening of the axle nuts make sure the wheel is square and true with the
forks.

6.Push the black plastic caps onto the axle nuts.
7.Put the brake cable back to the linkage of the left arm while squeezing
the brake arms.

Step Three: Install the handlebar.
1.Insert the handlebar stem into the clamp.
2.Install the handlebar stem together with clamp onto the steer stem.

5.Tighten the bolt at the clamp with the supplied allen wrench.
3.Set the stem to the desired height but not exceed max height or mini-
mum insertion.
4.Align the stem so the handlebar is perpendicular to the front wheel.

6.Perform a twist test.
(1).Brace the front wheel between your legs.
(2).Switch hands so the opposite hands are pushing and pulling with
about 20 pounds of force make sure the handlebar and front wheel are
still properly aligned.
(3).Repeat the twist test pulling/pushing with the opposite hands.

Step Four: Install the front fender.
1.Remove the fender mounting bolt from the fork arch with the supplied
screwdriver and set aside.
2.Place the fender in position. From the back of the front tire, pass the
front fender mounting point under the front fork arch.
3.Attach fender to the fork arch. Pass the bolt through the fender mount-
ing point and fork arch mounting point. Thread the locknut at the bolt
end and tighten with the supplied screwdriver.