Nautilus Hyosung MONiMAX5300 User manual

Service Manual
MONiMAX5300 System
V01.00.04 (2016. 1. 25)
© 2016 Nautilus Hyosung Inc. All Rights Reserved.

© 2016 Nautilus Hyosung Inc. All Rights Reserved. I
Revision History
Service Manual - MX5300 System
No.
Version
Date
Description of Change
Chapter
1
V1.0
2009/7
New Publication
All
2
V1.1
2010/3
Modified chapter 2/3/4
2, 3, 4
3
V01.00.02
2013/02/04
Changed Manual Format
All
4
V01.00.03
2014/06/20
Updated all chapters by Model Name of ATM changed
All
5
V01.00.04
2016/01/25
Update “Chapter7. SPR (Receipt Printer)”
7
© 2016 Nautilus Hyosung All Rights Reserved.
The content of this specification is protected by copyright laws.
2016. 1. 25. 5th Release

II © 2016 Nautilus Hyosung Inc. All Rights Reserved.
Contents
Chapter1. Preface
Purpose ·····························································································································1-1
Audience ···························································································································1-1
Supported Information ·········································································································1-1
What is in This Manual ········································································································1-1
Conventions·························································································································1-2
Abbreviations of ATM ·············································································································1-2
Safety Precautions ················································································································1-4
Related Documents···············································································································1-6
Overview·····························································································································1-7
Basic Features ·····················································································································1-8
Chapter2. System Configuration
About the MX5300 ···············································································································2-1
The Exterior Overview ··········································································································2-2
Hardware Configuration··········································································································2-3
Chapter3. User Handling Unit
Overview ···························································································································3-1
Operation Panel for Customer (OPL) ·······················································································3-2
Encryption PIN Pad ············································································································3-7
Panel Control Board ···········································································································3-9
Bar Code Reader················································································································ 3-10
Chapter4. Control Electronics
Overview ···························································································································4-1
Disassembly Procedure ········································································································4-2
Main Board ·······················································································································4-3
Optional Main Board ········································································································· 4-15
HDD·································································································································4-31
ODD·································································································································4-32
Chapter5. Power Supply
Overview ···························································································································5-1
Specification ·······················································································································5-1
Chapter6. Safe Unit
Dial Lock ···························································································································6-1
Optional Lock 1 ···················································································································6-4
Optional Lock 2 ···················································································································6-6
Chapter7. Receipt Printer
Appearance/Functional Diagram ·····························································································7-1
Disassembly/Assembly Diagrams of Modules and Sensors ····························································7-5
Oiling Criteria ·················································································································· 7-12
Dip Switch Settings·············································································································· 7-14
Cable Connection Diagram ··································································································· 7-15
Interface Specifications········································································································· 7-16

© 2016 Nautilus Hyosung Inc. All Rights Reserved. III
Chapter8. CDU
Appearance/Functional Diagram ······························································································ 8-1
Unit Block Diagram ·············································································································· 8-6
Module and Sensor Replacement ·························································································· 8-7
Adjustment Standard ·········································································································8-25
Oiling Standard····················································································································8-29
Cleaning Standard ···············································································································8-31
Setting Specifications············································································································8-32
Cable Connection Diagram ····································································································8-33
Interface Specification···········································································································8-34
Chapter9. Card Reader
Overview ···························································································································· 9-1
Troubleshooting ·················································································································· 9-2
Preventive Maintenance ······································································································ 9-4

© 2016 Nautilus Hyosung Inc. All Rights Reserved. Chapter1-I
Chapter 1
Preface
Contents
Purpose................................................................................................................................................................1-1
Audience..............................................................................................................................................................1-1
Supported Information.........................................................................................................................................1-1
What is in This Manual ........................................................................................................................................1-1
Conventions.........................................................................................................................................................1-2
Abbreviations of ATM...........................................................................................................................................1-2
Safety Precautions (English) ...............................................................................................................................1-4
Précautions pour la sécurité (French) .................................................................................................................1-6
Related Documents.............................................................................................................................................1-8
Overview..............................................................................................................................................................1-9
Basic Features...................................................................................................................................................1-10

Service Manual Chapter1. Preface
© 2016 Nautilus Hyosung Inc. All Rights Reserved. 1-1
Purpose
▶This manual is produced to provide the MX5300 maintenance guide for field technician.
Audience
▶This manual is for persons related to maintenance MX5300 in branches of banks, such
as field technician and repair center engineer, to work efficiently and conveniently.
Supported Information
▶If any question or error occurs while maintenance MX5300 in compliance with this
manual, please contact maintenance staffs of Nautilus Hyosung.
For the contact of maintenance staffs of Nautilus Hyosung, see the E-mail addresses
and telephone numbers provided separately.
What is in This Manual
▶MONiMAX referred to as “MX”
▶This manual is designed to provide the maintenance guide for the MX5300 and the
detailed description of the following:
▪Important Warnings
▪Information for service & maintenance
▶All measurements in this manual are in metric and U.S. standards.
▶All information described in this manual is a licensed product of Nautilus Hyosung.
Some of the information in this manual may differ according to the network processor to
be connected and may be subsequently updated by the bank’s needs or the
improvement by Nautilus Hyosung.
It is the policy of Nautilus Hyosung to improve products as new technology,
components, software, and firmware become available. Therefore Nautilus Hyosung
reserves the right to change specifications without notice.

Chapter1. Preface Service Manual
1-2 2016 Nautilus Hyosung Inc. All Rights Reserved.
Conventions
▶Terminologies
In this document the terminology listed below is used as follows:
▪Customer and consumer refer to any person who transacts business through the ATM.
▪Device and unit refer to the standard and optional ATM equipment, such as monitor,
card reader, printer and dispenser.
▪Fascia refers to the entire front portion of the unit, including the portion where the
customer transacts business.
▪Module refers to a plug-in device that can be serviced or replaced.
▪Note(s) and bill(s) refer to the individual documents loaded into and dispensed from the
dispenser.
▪Servicing and maintenance refer to the supervisor, operator and technician’s tasks
performed to keep the ATM operational.
▪Screen refers to the text appearing on the customer display.
Abbreviations of ATM
▶In this document the abbreviations listed below is used as follows:
#
Abbreviations
Description
1
AD board
Analog to Digital conversion Board
2
ADA
The American Disabilities Act
3
AP
Application Program
4
Assy
Assembly
5
BATT S/W
Battery Switch
6
CAM
Camera Unit
7
CDU
Cash Dispenser Unit
8
CE
Control Electronics
9
Earphone Jack
Voice Converter for Visually Disabled Persons (ADA)
10
EMV
Europay, Mastercard, Visa
11
EP
Elementary Program
12
EPP
Encryption PIN Pad
13
H/W
Hardware
14
I/F
Interface
15
ISO
International Standard Organization
16
JPR
Journal Printer
17
LCD
Liquid Crystal Display
18
MCU
Magnetic Card Unit
19
OPL
Operation Panel for Customers to Operate

Service Manual Chapter1. Preface
© 2016 Nautilus Hyosung Inc. All Rights Reserved. 1-3
#
Abbreviations
Description
20
OSD board
On Screen Display Board
21
P/S
Power Supply
22
PIN
Personal Identification Number
23
PNC
Panel Control Board
24
PTR
Printer (mainly Receipt Printer)
25
S/W
Switch
26
SIU
Sensor and Indications Unit
27
SP
Service Provider
28
SPR
Slip Printer (Receipt Printer)
29
TTU
Text Terminal Unit (OPL or SPL)
30
VFD
Vacuum Fluorescent Display

Chapter1. Preface Service Manual
1-4 2016 Nautilus Hyosung Inc. All Rights Reserved.
Safety Precautions (English)
▶Common Safety Precaution
▪Safety Precautions in outlined this manual provide information on safe and proper
handling of the product. Non-compliance of the safety precautions may result in injury
or damage to the product.
▪This precaution symbol with sample term tells you safety warnings during equipment
handlings.
▶Please read the following instructions before operating equipment.
▪Operate equipment in the order outlined in this manual.
▪Follow precautions indicated in this manual, as well as the equipment itself.
Failure to properly address these precautions may lead to injury or damage to the
product.
▪Avoid operations not addressed in this manual.
▪If you cannot remedy system problems using the methods outlined in this manual,
please refer to contact information listed in the manual.
▪Any change or modifications in construction of this device which are not expressly
approved by the party responsible for compliance could void the user’s authority to
operate the equipment.
<Note!>
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
▶CAUTION
1. To reduce the risk of fire, use only No. 26 AWG OR LARGER Telecommunication cord
2. Risk of explosion if battery is replaced by an incorrect type.
Dispose used batteries according to the instructions.
3. For pluggable equipment, the socket-outlet shall be installed near the equipment and
shall be easily accessible.
4. The equipment is to be secured to the building structure before operation
5. A security container shall be permitted to optionally be provided with a secondary
lock, but improper use of the secondary lock feature will reduce the security level of
the ATM.

Service Manual Chapter1. Preface
© 2016 Nautilus Hyosung Inc. All Rights Reserved. 1-5
▶Description of Precaution Symbols
#
Symbol
Description
1
Electrical Shock Warning
▪Do not remove cover. Only a maintenance engineer is
allowed to open the cover.
▪Do not touch. You may receive electric shock.
▪Make sure to turn off the power when servicing the
equipment.
2
High Temperature Warning
▪Do not touch the equipment when it is running.
▪The equipment can get extremely hot and may cause a
burn.
▪Make sure to close the cover before running the
equipment.
3
Use Precaution when Moving
▪The equipment is heavy. Make sure at least 2 people lift
or move the equipment.
▪Do not attempt to move the equipment alone. You may
be injured from dropping the heavy equipment.
4
Fire Hazard
▪Place the equipment in an area away from any
combustible materials.
▪The equipment may catch on fire from overheating or
short circuit of the power supply unit.
5
Disassembly Warnings
▪Do not disassemble or modify the equipment unless you
are a certified engineer.
▪Contact the service center for maintenance, adjustments
and repairs.
▪Improper disassembly may cause fire or electrical shock.
6
Collapse Precautions
▪Do not place the equipment where the floor cannot
sustain the weight of the equipment, or on slanted or
unstable surface.
▪Equipment may fall and cause injury or damage.
7
Unplug the Equipment
▪Stop using the equipment immediately if it smokes, emits
an unusual smell, makes abnormal sounds, or if liquids
or other foreign materials enter the equipment.
▪If the above-mentioned abnormalities occur, immediately
turn off the power, unplug the equipment and contact the
service center.
▪If you ignore these symptoms, the equipment may catch
on fire or cause electric shock.