Neousys Technology Nuvo-4022 User manual

Nuvo-4000 Series User’s Manual
Copyright © 2014 Neousys Technology Inc. All Right Reserved. Page 1 of 76
Neousys Technology Inc.
Nuvo-4000 Series
Intel® 3rd-Gen Core™ i7/i5 Fanless Box-PC
with 4x PCIe/PCI Expansion Slots
Nuvo-4022 / Nuvo-4040
User’s Manual
Rev. A1
Published April 17th, 2014

Nuvo-4000 Series User’s Manual
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Contents
Declaimer.............................................................................................................................4
Declaration of Conformity.............................................................................................4
FCC ...................................................................................................................4
CE......................................................................................................................4
Copyright and Trademarks ...........................................................................................4
Chapter 1 Introduction.........................................................................................................5
1.1 Overview.................................................................................................................5
1.2 Product Specification..............................................................................................6
1.2.1 Specification of Nuvo-4022 .......................................................................6
1.2.2 Specification of Nuvo-4040 .......................................................................8
1.2.3 Specification of Optional Isolated DIO.....................................................10
Chapter 2 Getting to know your Nuvo-4000.......................................................................11
2.1 Unpacking your Nuvo-4000 ..................................................................................11
2.2 Front Panel I/O Functions.....................................................................................12
2.2.1 Power Button ..........................................................................................12
2.2.2 Reset Button...........................................................................................12
2.2.3 LED Indicators ........................................................................................13
2.2.4 USB 3.0 Connectors...............................................................................13
2.2.5 Gigabit Ethernet Port...............................................................................14
2.2.6 DVI-I Connector......................................................................................15
2.2.7 DVI-D Connector.....................................................................................15
2.2.8 COM Ports..............................................................................................16
2.2.9 Speaker-Out Jack ...................................................................................17
2.2.10 4-Pin Mini-DIN Power Connector..........................................................17
2.3 Internal I/O Functions ...........................................................................................19
2.3.1 Status LED Output & Remote On/Off Control..........................................19
2.3.2 Internal USB2.0 Pin Header....................................................................20
2.3.3 CFast Socket ..........................................................................................21
2.3.4 DDR3 SODIMM Socket...........................................................................22
2.3.5 SATAConnectors....................................................................................23
2.3.6 PCI Slots.................................................................................................23
2.3.7 PCI Express Slots (Nuvo-4022 Only)......................................................24
2.3.8 Optional Isolated DIO..............................................................................26
2.4 Mechanical Dimension..........................................................................................28
2.4.1 Front View...............................................................................................28
2.4.2 Back View...............................................................................................29
2.4.3 Top View..................................................................................................30
2.4.4 Bottom View............................................................................................31
2.4.5 Right View...............................................................................................32

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2.4.6 Left View.................................................................................................33
Chapter 3 Getting Start......................................................................................................34
3.1 Install the SATAHDD/SSD....................................................................................34
3.2 Install a CFast card...............................................................................................37
3.3 Install the DDR3 SODIMM Module.......................................................................38
3.4 Install the PCI/PCIe Add-on Card .........................................................................39
3.5 Mount your Nuvo-4000.........................................................................................40
3.5.1 Mount your Nuvo-4000 on the Wall.........................................................40
3.5.2 Mount your Nuvo-4000 on a Flat Surface ...............................................42
3.5.3 Mount your Nuvo-4000 on the DIN Rail ..................................................44
3.6 Connect DC power to you Nuvo-4000..................................................................45
3.7 Power on your Nuvo-4000....................................................................................46
3.7.1 Power on Nuvo-4000 using the power button on the front panel.............46
3.7.2 Power on Nuvo-4000 using Wake-on-LAN function................................46
Chapter 4 BIOS and Driver................................................................................................50
4.1 BIOS Settings.......................................................................................................50
4.1.1 COM1 & COM2 Operating Mode............................................................50
4.1.2 SATAController Mode.............................................................................51
4.1.3 XHCI Support..........................................................................................52
4.1.4 Video Configuration.................................................................................53
4.1.5 VGAOutput Resolution...........................................................................54
4.1.6 Power On after Power Failure Option .....................................................55
4.1.7 Wake-on-LAN Option..............................................................................56
4.1.8 Watchdog Timer for Booting....................................................................57
4.1.9 Select a Boot Device...............................................................................58
4.2 Operating System Support....................................................................................59
4.3 Driver Installation..................................................................................................60
4.3.1 Install all drivers using “One-Click” driver installation..............................60
4.3.2 Install drivers manually............................................................................61
AppendixA Using Watchdog Timer & Isolated DIO............................................................63
A.1 Install WDT and DIO Library.................................................................................64
A.2 Using WDT Function............................................................................................66
WDT Function Reference.................................................................................66
A.3 Using DIO Function..............................................................................................68
Wiring for DIO..................................................................................................68
DIO Function Reference..................................................................................69
A.4 Using COS Function.............................................................................................72
Change-of-State DIO Function Reference .......................................................72
Change-of-State DI Example ...........................................................................74

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Declaimer
This manual is intended to be used as a practical and informative guide only and is subject
to change without prior notice. It does not represent commitment from Neousys Technology
Inc. Neousys shall not be liable for direct, indirect, special, incidental, or consequential
damages arising out of the use of the product or documentation, nor for any infringements
upon the rights of third parties, which may result from such use.
Declaration of Conformity
FCC
This equipment has been tested and found to comply with the limits for a ClassA digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to correct
the interference at his own expense.
CE
The product(s) described in this manual complies with all applicable European Union (CE)
directives if it has a CE marking. For computer systems to remain CE compliant, only
CE-compliant parts may be used. Maintaining CE compliance also requires proper cable
and cabling techniques.
Copyright and Trademarks
This document contains proprietary information protected by copyright. All rights are
reserved. No part of this document may be reproduced by any mechanical, electronic, or
other means in any form without prior written permission of the manufacturer.
Company/product names mentioned herein are used for identification purposes only and
are trademarks and/or registered trademarks of their respective companies.

Nuvo-4000 Series User’s Manual
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Chapter 1 Introduction
1.1 Overview.
Nuvo-4000 is a high-performance box-pc with fanless design and small footprint. It
incorporates Intel® 3rd-Gen i7/i5 processor to offer extraordinary computing power, and
fanless architecture to offer reliable operation in various environments.
The 4-slots expandability makes Nuvo-4000 very versatile. Nuvo-4022 features two Gen2
PCI Express slots and delivers a total of 6 GB/s bandwidth for applications demanding
high-speed data transmission.A notable 48W power budget is dedicatedly supplied to the
x16 PCIe slot for powering a high-watt PCIe card (e.g. a graphics card). Nuvo-4022/4040
also has PCI slots to accommodate up to 4 PCI cards for general industrial automation and
test & measurement applications.
Nuvo-4000 features the smallest foot-print for a fanless box-pc with four expansion slots. It
supports ample I/O interfaces for communication/control purpose, and implements
DVI+DVI+VGA triple independent display outputs for video/image related applications. An
option of smart fan is available for better operating reliability when high-watt cards installed.
The combination of high performance, small foot-print and versatility makes Nuvo-4000 not
only an ideal application platform, but also a great replacement of traditional rack-mount or
wall-mount IPC.

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1.2 Product Specification
1.2.1 Specification of Nuvo-4022
System Core
Processor
Intel® Core™ i7-3610QE (2.3/3.3 GHz, 6 MB cache)
Intel® Core™ i5-3610ME (2.7/3.3 GHz, 3 MB cache)
Intel® Celeron™ 1020E (2.2 GHz, 2 MB cache)
Chipset Intel® HM76 Platform Controller Hub
Graphics Integrated Intel® HD Graphics 4000 Controller
Memory 2x 204-pin SO-DIMM sockets, up to 16 GB DDR3 1333/1600 MHz SDRAM
Front-panel I/O Interface
Ethernet 2x Gigabit Ethernet ports by Intel® I210
Video Port
1x DVI-I connector for VGA and DVI/HDMI outputs, supporting 1920x1080
resolution
1x DVI-D connectors for DVI/HDMI output, supporting 1920x1080 resolution
(Supporting triple independent display outputs)
Serial Port 2x software-programmable RS-232/422/485 (COM1 & COM2)
1x RS-232 (COM3)
USB 4x USB 3.0 ports
Audio 1x Speaker-out
Expansion Bus
PCI Express 1x PCIe x16 slot @ 8-lanes PCIe signal with dedicated 48W power budget
1x PCIe x4 slot with shared 48W power budget
PCI 2x 33MHz/32-bit 5V PCI slots
Internal I/O Interface
USB 2x USB 2.0 ports via 10-pin box-header
Isolated DIO Optional 8-CH isolated DI + 8-CH isolated DO
Storage Interface
SATA HDD 2x Internal SATA ports for 2.5” HDD/SSD installation
CFast 1x CFast socket
Power Supply
DC Input 1x 4-pin power connector for 8~25V DC input
Power Consumption With i7-3610QE: 66.12W (3.48A@19V)*
With i5-3610ME: 43.13W (2.27A@19V)*
Mechanical
Dimension 164 mm (W) x 178 mm (D) x 225 mm (H)

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Weight 4.0 kg (with one 2.5” HDD and DDR3 memory module)
Mounting Wall-mounting (Standard) or DIN-Rail mounting (Optional)
Environmental
Operating
Temperature -20°C ~ 60°C, 100% CPU loading **/***
Storage Temperature -40°C ~85°C
Humidity 10%~90% , non-condensing
Vibration Operating, 5Grms, 5-500 Hz, 3 Axes
(w/ SSD, w/o add-on card, according to IEC60068-2-64)
Shock Operating, 50Grms, Half-sine 11ms Duration
(w/ SSD, w/o add-on card, according to IEC60068-2-27)
EMC CE/FCC Class A, according to EN 55022 & EN 55024
* Full-loading power consumption is measured with 2GB DDR3 memory and one 2.5” SATA HDD installed
under the following conditions:
-100% loading for CPU
-100% loading for 3D graphics
-100% loading for GbE port
** 100% CPU loading is applied using Intel® Thermal Analysis Tool. For detail testing criteria, please contact
Neousys Technology
*** For sub-zero operating temperature, a wide temperature HDD drive or Solid State Disk (SSD) is required.

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1.2.2 Specification of Nuvo-4040
System Core
Processor
Intel® Core™ i7-3610QE (2.3/3.3 GHz, 6 MB cache)
Intel® Core™ i5-3610ME (2.7/3.3 GHz, 3 MB cache)
Intel® Celeron™ 1020E (2.2 GHz, 2 MB cache)
Chipset Intel® HM76 Platform Controller Hub
Graphics Integrated Intel® HD Graphics 4000 Controller
Memory 2x 204-pin SO-DIMM sockets, up to 16 GB DDR3 1333/1600 MHz SDRAM
Front-panel I/O Interface
Ethernet 2x Gigabit Ethernet ports by Intel® I210
Video Port
1x DVI-I connector for VGA and DVI/HDMI outputs, supporting 1920x1080
resolution
1x DVI-D connectors for DVI/HDMI output, supporting 1920x1080 resolution
(Supporting triple independent display outputs)
Serial Port 2x software-programmable RS-232/422/485 (COM1 & COM2)
1x RS-232 (COM3)
USB 4x USB 3.0 ports
Audio 1x Speaker-out
Expansion Bus
PCI 4x 33MHz/32-bit 5V PCI slots
Internal I/O Interface
USB 2x USB 2.0 ports via 10-pin box-header
Isolated DIO Optional 8-CH isolated DI + 8-CH isolated DO
Storage Interface
SATA HDD 2x Internal SATA ports for 2.5” HDD/SSD installation
CFast 1x CFast socket
Power Supply
DC Input 1x 4-pin power connector for 8~25V DC input
Power Consumption With i7-3610QE: 66.12W (3.48A@19V)*
With i5-3610ME: 43.13W (2.27A@19V)*
Mechanical
Dimension 164 mm (W) x 225 mm (D) x 180 mm (H)
Weight 4.0 kg (with one 2.5” HDD and DDR3 memory module)
Mounting Wall-mounting (Standard) or DIN-Rail mounting (Optional)
Environmental
Operating
Temperature -20°C ~ 60°C, 100% CPU loading **/***

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Storage Temperature -40°C ~85°C
Humidity 10%~90% , non-condensing
Vibration Operating, 5Grms, 5-500 Hz, 3 Axes
(w/ SSD, w/o add-on card, according to IEC60068-2-64)
Shock Operating, 50Grms, Half-sine 11ms Duration
(w/ SSD, w/o add-on card, according to IEC60068-2-27)
EMC CE/FCC Class A, according to EN 55022 & EN 55024
* Full-loading power consumption is measured with 2GB DDR3 memory and one 2.5” SATA HDD installed
under the following conditions:
-100% loading for CPU
-100% loading for 3D graphics
-100% loading for GbE port
** 100% CPU loading is applied using Intel® Thermal Analysis Tool. For detail testing criteria, please contact
Neousys Technology
*** For sub-zero operating temperature, a wide temperature HDD drive or Solid State Disk (SSD) is required.

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1.2.3 Specification of Optional Isolated DIO
Isolated Digital Input
No. of Channel 8-CH Isolated Digital Input Channels
Logic Level Logic High: 5 to 24V
Logic Low: 0 to 1.5V
Isolated Voltage 2500 Vrms
Input Resistance 2.4kΩ
Isolated Digital Output
No. of Channel 8-CH Isolated Digital Output Channels
Sink Current
(per channel)
100 mA (sustained loading)
250 mA (peak loading)
Isolated Voltage 2500 Vrms
Output Type Power MOSFET + Analog Device iCoupler®

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Chapter 2 Getting to know your Nuvo-4000
2.1 Unpacking your Nuvo-4000
When you receive the package of Nuvo-4000 series, please check immediately if the
package contains all the items listed in the following table. If any item is missing or
damaged, please contact your local dealer or Neousys Technology Inc. for further
assistance.
Item Description Qty
1 Nuvo-4022 or Nuvo-4040 fanless controller
(According to the configuration you order, the Nuvo-4022/4040 may
contain HDD and DDR3 SODIMM. Please verify these items if necessary.)
1
2 Accessory box, which contains
SATAHDD bracket
Wall-mounting bracket
Neousys Drivers & Utilities DVD
Screw package
1
2
1
1

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2.2 Front Panel I/O Functions
On Nuvo-4000, we design all general-purpose I/O functions on the front panel so you can
easily access them. In this section, we’ll illustrate each I/O function on the front panel.
2.2.1 Power Button
The power button is a non-latched switch for ATX
mode on/off operation. To turn on the Nuvo-4000,
press the power button and the PWR LED is lighted
up. To turn off the Nuvo-4000, you can either issue
a shutdown command in OS, or just simply press
the power button. In case of system halts, you can
press and hold the power button for 5 seconds to
compulsorily shut down the system. Please note
that a 5 seconds interval is kept by the system
between two on/off operations (i.e. once turning off
the system, you shall wait for 5 seconds to initiate
another power-on operation).
2.2.2 Reset Button
The reset button is used to manually reset the
system in case of any abnormal condition. To avoid
unexpected operation, the reset button is hidden
behind the front panel. You need to use a pin-like
object to push the reset button.

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2.2.3 LED Indicators
There are four LED indicators on the front panel:
PWR, UID, WDT and HDD. The descriptions of
these three LED are listed in the following table.
2.2.4 USB 3.0 Connectors
Nuvo-4000 offers four USB 3.0 (SuperSpeed
USB) ports on its front panel. By BIOS
default, these USB ports are operated in
XHCI (eXtensible Host Controller Interface)
mode and are compatible with USB 3.0, USB
2.0, USB 1.1 and USB 1.0 devices. Legacy
USB support is also provided so you can use
USB keyboard/mouse in DOS environment.
USB 3.0 driver is only available for Windows
7 or later version. For Windows XP, please
refer to section 4.1.3 XHCI Support to
disable XHCI mode to avoid possible issue of
using USB3 devices in XP.
Indicator
Color
Description
PWR Green Power indictor, lighted-up
when system is on.
UID Green Reserved for future usage.
WDT
Yellow Watchdog timer indicator, flashing when watchdog
timer is started.
HDD Red Hard drive indicator,
flashing when SATAHDD
is active.

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2.2.5 Gigabit Ethernet Port
Nuvo-4000 offers two Gigabit Ethernet ports using
Intel®I210 GbE controller. Each port has one
dedicated GbE controller and one dedicated PCI
Express link to present maximal network
performance. When plugging in the Ethernet cable,
you can tell the Ethernet status and speed from the
LED indicators on the RJ45 connector as following:
Active/Link LED
Speed LED
To utilize the GbE port, you need to install corresponding driver for Intel®I210 GbE
controller. Please refer to section 4.3 for information regarding driver installation.
LED Color
Status
Description
Yellow
Off
Ethernet port is disconnected
On
Ethernet port is connected and no data transmission
Flashing
Ethernet port is connected and data is transmitting or receiving
LED Color
Status
Description
Green or
Orange
Off
10 Mbps
Green
100 Mbps
Orange
1000 Mbps

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2.2.6 DVI-I Connector
Nuvo-4000 supports triple independent display
outputs via a DVI-I and a DVI-D connector. The
DVI-I connector on the front panel offers DVI/HDMI
and VGAdisplay outputs. The DVI/HDMI outputs
are directly driven by HM76 PCH and support up to
1920 x 1080 resolution. The VGA output is
implemented using an eDP-VGAconverter and thus
you need to configure the output resolution (up to
1920 x 1080) according to the display device.
Please refer to section 4.1.5 for information about
configuring VGAoutput resolution in BIOS.ADVI-I
to DVI+VGAY-cable is needed to have both VGA
and DVI/HDMI outputs.
The feature of triple independent display outputs is only available in Windows XP/7/8 with
corresponding graphics driver installed. Please refer to section 4.3 for information regarding
driver installation.
2.2.7 DVI-D Connector
Nuvo-4000 supports triple independent display
outputs via a DVI-I and a DVI-D connector. The
DVI-D connector on the front panel offers DVI/HDMI
signal output and supports up to 1920 x 1080
resolution. You shall need a DVI to HDMI cable
when connecting to a HDMI display device.
The feature of triple independent display outputs is only available in Windows XP/7/8 with
corresponding graphics driver installed. Please refer to section 4.3 for information regarding
driver installation.

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2.2.8 COM Ports
Nuvo-4000 provides three COM ports for
communicating with external devices. These COM
ports are implemented using industrial-grade
ITE8783 Super IO chip (-40 to 85°C) and provide up
to 115200 bps baud rate.
COM1 and COM2 are software-selectable
RS-232/422/485 ports and COM3 supports RS-232
only. The operation mode of COM1 and COM2 can
be set in BIOS setup utility (refer to section 4.1.1 for
detail). The following table describes the pin
definition of COM ports.
COM1 & COM2 COM3
Pin# RS-232 Mode RS-422 Mode RS-485 Mode
(Two-wire 485)
RS-232 Mode
1 DCD DCD
2
RX 422 TXD+ 485 TXD+/RXD+ RX
3 TX 422 RXD+ TX
4
DTR 422 RXD- DTR
5 GND GND GND GND
6
DSR DSR
7 RTS RTS
8
CTS 422 TXD- 485 TXD-/RXD- CTS
9 RI RI

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2.2.9 Speaker-Out Jack
Nuvo-4000 provides audio function using Intel®
High DefinitionAudio (built-in in HM76) and Realtek
ALC262 codec. There is an audio jack available on
the front panel for speaker output. To utilize the
audio function in Windows, you need to install
corresponding drivers for both Intel®HM76 PCH
and Realtek ALC262 codec. Please refer to section
4.3 for information regarding driver installation.
2.2.10 4-Pin Mini-DIN Power Connector
Nuvo-4000 allows a wide range of DC power input
from 8 to 25V. The 4-pin mini-DIN power connector
on the front panel is used to connect the power plug
of an AC/DC adapter. It’s convenient for indoor
usage where AC power is usually available. Since
there is no specific rule of pin definition for this type
of connector, please always confirm the polarity of
the power connector in prior to plug it into
Nuvo-4000 if you’re not using the power adapter
provided from Neousys.
Caution
1. Please make sure the voltage of DC power is correct before you connect it to Nuvo-4000.
Supplying a voltage over 25V will damage the system.

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Neousys also offers an optional power cable for the deployment where DC is available. You
can wire the cable to DC power source (red for V+, black for GND) and connect the power
plug to the 4-pin mini-DIN connector on Nuvo-4000.

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2.3 Internal I/O Functions
In addition to I/O connectors on the front panel, Nuvo-4000 provides more useful features
via its on-board connectors, such as remote on/off control, LED status output, internal USB
2.0 ports, CFast and etc. In this section, we’ll illustrate these internal I/O functions.
2.3.1 Status LED Output & Remote On/Off Control
For an application which places Nuvo-4000 inside a cabinet, it’s useful to output the system
status to external LED indicators so that users can check how the system’s running.
Nuvo-4000 provides a 2x6, 2.0mm pitch pin header to output system status such as power,
HDD, watchdog timer, and control system on/off remotely.
The status LED output has a built-in series-resistor and provides 10mA current to directly
drive the external LED indicators. System on/off control is also provided so you can use an
external non-latched switch to turn on/off the system exactly the same as the power button
on the front panel. The following table describes the pin definition of the status LED output.

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Pin# Definition Description
1
WDT_LED-
[Output] Watchdog timer indicator, flashing when
watchdog timer is started.
2 WDT_LED+
3
UID_LED-
[Output] User defined LED, reserved for future usage
4 UID_LED+
5
HDD-
[Output]
Hard drive indicator, flashing when SATAhard
drive is active.
6 HDD+
7
Power_LED-
[Output]System power indicator, on if system is turned
on, off if system is turned off.
8 Power_LED+
9
Ctrl-
[Input] Remote on/off control, connecting to an external
switch to turn on/off the system. (polarity is negligible).
10 Ctrl+
11
NA
Un-used pin
12 NA
Note
Please make sure the polarity is correct when you connect the external LED indicator to the Status
LED Output.
2.3.2 Internal USB2.0 Pin Header
Nuvo-4000 provides additional two USB 2.0 ports internally via a 2x8 pins, 2.0mm pitch box
header. The internal USB ports are designed to allow users attaching a protection dongle
inside the chassis. To use the internal USB port, you need a dedicated box-header to USB
cable. Please contact Neousys for further information