New Holland Auto Command T7.220 User manual

SERVICE MANUAL
T7.220 / T7.235 / T7.250 / T7.260 / T7.270 Auto Command
T7.220 / T7.235 / T7.250 / T7.260 Power Command
Tractor
Part number 47524331
English
May 2013
Copyright © 2013 CNH Europe Holding S.A. All Rights Reserved.
SERVICE
MANUAL
T7.220 / T7.235
T7.250 / T7.260
T7.270
Auto Command
T7.220 / T7.235
T7.250 / T7.260
Power Command
Tractor
1/4
Part number 47524331

SERVICEMANUAL
T7.220AutoCommand,T7.220PowerCommand,T7.235AutoCommand,
T7.235PowerCommand,T7.250AutoCommand,T7.250PowerCommand,
T7.260AutoCommand,T7.260PowerCommand,T7.270AutoCommand
4752433118/04/2013
EN
Find manuals at http://best-manuals.com/search?&s=NH-47524331

LinkProduct/Engine
ProductMarketProductEngine
T7.220PowerCommandEuropeF4DFE613L*A
T7.220PowerCommandNorthAmericaF4DFE613L*A
T7.220PowerCommandInternational
Region
F4DFE613L*A
T7.235PowerCommandEuropeF4DFE613K*A
T7.235PowerCommandInternational
Region
F4DFE613K*A
T7.235PowerCommandNorthAmericaF4DFE613K*A
T7.250PowerCommandNorthAmericaF4DFE613J*A
T7.250PowerCommandInternational
Region
F4DFE613J*A
T7.250PowerCommandEuropeF4DFE613J*A
T7.260PowerCommandNorthAmericaF4DFE613H*A
T7.260PowerCommandEuropeF4DFE613H*A
T7.260PowerCommandInternational
Region
F4DFE613H*A
T7.220AutoCommandEuropeF4DFE613L*A
T7.220AutoCommandInternational
Region
F4DFE613L*A
T7.235AutoCommandInternational
Region
F4DFE613K*A
T7.235AutoCommandEuropeF4DFE613K*A
T7.235AutoCommandNorthAmericaF4DFE613K*A
T7.250AutoCommandNorthAmericaF4DFE613J*A
T7.250AutoCommandEuropeF4DFE613J*A
T7.250AutoCommandInternational
Region
F4DFE613J*A
T7.260AutoCommandEuropeF4DFE613H*A
T7.260AutoCommandNorthAmericaF4DFE613H*A
T7.260AutoCommandInternational
Region
F4DFE613H*A
T7.270AutoCommandNorthAmericaF4DFE613G*A
T7.270AutoCommandInternational
Region
F4DFE613G*A
T7.270AutoCommandEuropeF4DFE613G*A
4752433118/04/2013
Find manuals at http://best-manuals.com/search?&s=NH-47524331

Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.102]Panandcovers....................................................................10.2
[10.216]Fueltanks..........................................................................10.3
[10.210]Liftpumpandlines.................................................................10.4
[10.218]Fuelinjectionsystem...............................................................10.5
[10.250]Turbochargerandlines.............................................................10.6
[10.254]Intakeandexhaustmanifoldsandmufer.........................................10.7
[10.500]SelectiveCatalyticReduction(SCR)exhausttreatment...........................10.8
[10.400]Enginecoolingsystem.............................................................10.9
[10.414]Fananddrive....................................................................10.10
[10.408]Oilcoolerandlines...............................................................10.11
Transmission..............................................................................21
[21.113]Powershifttransmission............................................................21.1
[21.155]Powershifttransmissioninternalcomponents......................................21.2
[21.160]Creeper............................................................................21.3
[21.166]Overdrive...........................................................................21.4
[21.504]ContinuouslyVariableTransmission(CVT)........................................21.5
[21.505]ContinuouslyVariableTransmission(CVT)externalcontrols......................21.6
[21.506]ContinuouslyVariableTransmission(CVT)lubricationsystem....................21.7
[21.507]ContinuouslyVariableTransmission(CVT)internalcomponents..................21.8
[21.109]Transmissioncoolerandlines......................................................21.9
Four-WheelDrive(4WD)system..................................................23
[23.202]Electro-hydrauliccontrol...........................................................23.1
[23.314]Driveshaft..........................................................................23.2
Frontaxlesystem.......................................................................25
4752433118/04/2013
Find manuals at http://best-manuals.com/search?&s=NH-47524331

[25.100]Poweredfrontaxle.................................................................25.1
[25.102]Frontbevelgearsetanddifferential...............................................25.2
[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.3
[25.122]Axlesuspensioncontrol............................................................25.4
Rearaxlesystem........................................................................27
[27.100]Poweredrearaxle..................................................................27.1
[27.106]Rearbevelgearsetanddifferential................................................27.2
[27.120]Planetaryandnaldrives..........................................................27.3
PowerTake-Off(PTO).................................................................31
[31.101]Rearmechanicalcontrol...........................................................31.1
[31.104]Rearelectro-hydrauliccontrol......................................................31.2
[31.114]Two-speedrearPowerTake-Off(PTO)............................................31.3
[31.116]Three-speedrearPowerTake-Off(PTO)..........................................31.4
[31.119]Four-speedrearPowerTake-Off(PTO)............................................31.5
[31.146]FrontPowerTake-Off(PTO).......................................................31.6
Brakesandcontrols....................................................................33
[33.202]Hydraulicservicebrakes...........................................................33.1
[33.110]Parkingbrakeorparkinglock......................................................33.2
[33.220]Trailerbrakehydrauliccontrol......................................................33.3
[33.224]Trailerbrakepneumaticcontrol....................................................33.4
[33.350]Anti-lockBrakeSystem(ABS).....................................................33.5
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.300]Reservoir,cooler,andlters........................................................35.2
[35.106]Variabledisplacementpump.......................................................35.3
[35.102]Pumpcontrolvalves................................................................35.4
[35.105]Chargepump.......................................................................35.5
[35.322]Regulated/Lowpressuresystem...................................................35.6
4752433118/04/2013
Find manuals at http://best-manuals.com/search?&s=NH-47524331

[35.204]Remotecontrolvalves.............................................................35.7
[35.220]Auxiliaryhydraulicpumpandlines.................................................35.8
[35.114]Three-pointhitchcontrolvalve.....................................................35.9
[35.160]Fronthitchcontrolsandlines....................................................35.10
[35.162]Fronthitchcylindersandlines...................................................35.11
Pneumaticsystem......................................................................36
[36.100]Pneumaticsystem..................................................................36.1
Hitches,drawbars,andimplementcouplings..................................37
[37.120]Rearthree-pointhitchlinkage......................................................37.1
[37.162]Fronthitch..........................................................................37.2
[37.110]Rearthree-pointhitch..............................................................37.3
[37.106]Automaticpickuphitch.............................................................37.4
Framesandballasting.................................................................39
[39.100]Frame..............................................................................39.1
Steering.....................................................................................41
[41.101]Steeringcontrol....................................................................41.1
[41.106]Tierods.............................................................................41.2
[41.200]Hydrauliccontrolcomponents......................................................41.3
[41.216]Cylinders...........................................................................41.4
[41.432]Autoguidancesteering.............................................................41.5
Wheels......................................................................................44
[44.511]Frontwheels........................................................................44.1
[44.520]Rearwheels........................................................................44.2
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.104]Ventilation..........................................................................50.2
[50.200]Airconditioning.....................................................................50.3
Electricalsystems.......................................................................55
4752433118/04/2013
Find manuals at http://best-manuals.com/search?&s=NH-47524331

[55.610]Groundspeedcontrol..............................................................55.1
[55.000]Electricalsystem...................................................................55.2
[55.100]Harnessesandconnectors.........................................................55.3
[55.015]Enginecontrolsystem..............................................................55.4
[55.301]Alternator...........................................................................55.5
[55.302]Battery..............................................................................55.6
[55.988]SelectiveCatalyticReduction(SCR)electricalsystem............................55.7
[55.640]Electronicmodules.................................................................55.8
[55.513]Cabtransmissioncontrols..........................................................55.9
[55.024]Transmissioncontrolsystem.....................................................55.10
[55.020]Transmissionspeedsensors.....................................................55.11
[55.021]Transmissionpressuresensors..................................................55.12
[55.022]Transmissiontemperaturesensors..............................................55.13
[55.045]Frontaxlecontrolsystem........................................................55.14
[55.048]RearPowerTake-Off(PTO)controlsystem.....................................55.15
[55.049]FrontPowerTake-Off(PTO)controlsystem.....................................55.16
[55.031]Parkingbrakeelectricalsystem..................................................55.17
[55.035]Remotecontrolvalveelectriccontrol............................................55.18
[55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls.................55.19
[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem...............55.20
[55.047]Steeringcontrolsystem..........................................................55.21
[55.523]Cabhitchcontrols................................................................55.22
[55.130]Rearthree-pointhitchelectroniccontrolsystem.................................55.23
[55.911]GlobalPositioningSystem(GPS)................................................55.24
[55.680]Autopilot/Autoguidance..........................................................55.25
[55.408]Warningindicators,alarms,andinstruments....................................55.26
[55.350]Anti-lockBrakeSystem(ABS)electricalsystem.................................55.27
[55.032]Trailerbrakeelectricalsystem...................................................55.28
[55.030]Servicebrakeelectricalsystem..................................................55.29
4752433118/04/2013
Find manuals at http://best-manuals.com/search?&s=NH-47524331

[55.DTC]FAULTCODES..................................................................55.30
Platform,cab,bodywork,anddecals.............................................90
[90.100]Enginehoodandpanels...........................................................90.1
[90.150]Cab.................................................................................90.2
4752433118/04/2013
Find manuals at http://best-manuals.com/search?&s=NH-47524331

4752433118/04/2013
Find manuals at http://best-manuals.com/search?&s=NH-47524331

INTRODUCTION
4752433118/04/2013
1
Find manuals at http://best-manuals.com/search?&s=NH-47524331

Contents
INTRODUCTION
Advice-Importantnoticeregardingequipmentservicing......................................3
Foreword-Howtouseandnavigatethroughthismanual.....................................4
Safetyrules.....................................................................................9
Safetyrules...................................................................................10
Torque-Minimumtighteningtorquesfornormalassembly...................................12
Torque-Standardtorquedataforhydraulics.................................................17
Generalspecication-BiodieselFuels.......................................................19
Capacities.....................................................................................20
T7.220-270AutoCommand,T7.220-260PowerCommand
ConsumablesLubricationsandCoolants.....................................................21
4752433118/04/2013
2

INTRODUCTION
Advice-Importantnoticeregardingequipmentservicing
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor
continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial
type,orchangestothelawsandregulationsofdifferentcountries.
Incaseofquestions,refertoyourSalesandServiceNetworks.
4752433118/04/2013
3

INTRODUCTION
Foreword-Howtouseandnavigatethroughthismanual
Thismanualhasbeenproducedbyanewtechnicalinformationsystem.Thisnewsystemisdesignedtodeliver
technicalinformationelectronicallythroughwebdelivery(eTIM),DVD,andpapermanuals.Acodingsystemcalled
SAPhasbeendevelopedtolinkthetechnicalinformationtootherProductSupportfunctions,e.g.,Warranty.
Technicalinformationiswrittentosupportthemaintenanceandserviceofthefunctionsorsystemsonacustomer's
machine.Whenacustomerhasaconcernontheirmachineitisusuallybecauseafunctionorsystemontheirma-
chineisnotworkingatall,isnotworkingefciently,orisnotrespondingcorrectlytotheircommands.Whenyourefer
tothetechnicalinformationinthismanualtoresolvethatcustomer'sconcern,youwillndalltheinformationclassied
usingtheSAPcoding,accordingtothefunctionsorsystemsonthatmachine.Onceyouhavelocatedthetechnical
informationforthatfunctionorsystem,youwillthenndallthemechanical,electricalorhydraulicdevices,compo-
nents,assemblies,andsubassembliesforthatfunctionorsystem.Youwillalsondallthetypesofinformationthat
havebeenwrittenforthatfunctionorsystem:thetechnicaldata(specications),thefunctionaldata(howitworks),
thediagnosticdata(faultcodesandtroubleshooting),andtheservicedata(remove,installadjust,etc.).
ByintegratingSAPcodingintotechnicalinformation,youwillbeabletosearchandretrievejusttherightpieceof
technicalinformationyouneedtoresolvethatcustomer'sconcernonhismachine.Thisismadepossiblebyattaching
3categoriestoeachpieceoftechnicalinformationduringtheauthoringprocess.
TherstcategoryistheLocation,thesecondcategoryistheInformationTypeandthethirdcategoryistheProduct:
•LOCATION-thecomponentorfunctiononthemachine,thatthepieceoftechnicalinformationisgoingtodescribe
(e.g.,Fueltank).
•INFORMATIONTYPE-thepieceoftechnicalinformationthathasbeenwrittenforaparticularcomponentorfunc-
tiononthemachine(e.g.,CapacitywouldbeatypeofT echnicalDatadescribingtheamountoffuelheldbythefuel
tank).
•PRODUCT-themodelforwhichthepieceoftechnicalinformationiswritten.
Everypieceoftechnicalinformationwillhavethosethreecategoriesattachedtoit.Youwillbeabletouseanycombi-
nationofthosecategoriestondtherightpieceoftechnicalinformationyouneedtoresolvethatcustomer'sconcern
ontheirmachine.
Thatinformationcouldbe:
•theprocedureforhowtoremovethecylinderhead
•atableofspecicationsforahydraulicpump
•afaultcode
•atroubleshootingtable
•aspecialtool
4752433118/04/2013
4

INTRODUCTION
Manualcontent
ThismanualisdividedintoSections.EachSectionisthendividedintoChapters.Contentspagesareincludedatthe
beginningofthemanual,theninsideeverySectionandinsideeveryChapter.AnalphabeticalIndexisincludedat
theendofeachChapter.Pagenumberreferencesareincludedforeverypieceoftechnicalinformationlistedinthe
ChapterContentsorChapterIndex.
EachChapterisdividedintofourInformationtypes:
•TechnicalData(specications)forallthemechanical,electricalorhydraulicdevices,components,assembliesor
sub-assemblies.
•FunctionalData(howitworks)forallthemechanical,electricalorhydraulicdevices,components,assembliesor
sub-assemblies.
•DiagnosticData(faultcodes,electricalandhydraulictroubleshooting)forallthemechanical,electricalorhydraulic
devices,components,assembliesorsub-assemblies.
•ServiceData(removedisassemble,assemble,install)forallthemechanical,electricalorhydraulicdevices,com-
ponents,assembliesorsub-assemblies.
Sections
Sectionsaregroupedaccordingtothemainfunctionsorasystemsonthemachine.EachSectionisidentiedbya
number(00,35,55,etc.).TheSectionsincludedinthemanualwilldependonthetypeandfunctionofthemachinethat
themanualiswrittenfor.EachSectionhasaContentspagelistedinalphabetic/numericorder.Thistableillustrates
whichSectionscouldbeincludedinamanualforaparticularproduct.
PRODUCT
Tractors
Vehicleswithworkingarms:backhoes,excavators,
skidsteers,….
Combines,forageharvesters,balers,….
Seeding,planting,oating,spraying
equipment,….
SECTIONMountedequipmentandtools,….
00-MaintenanceXXXXX
05-MachinecompletionandequipmentXXXXX
10-EngineXXXX
14-MaingearboxanddriveXXXX
18-ClutchXXX
21-TransmissionXXXX
23-Fourwheeldrive(4WD)systemXXXX
25-FrontaxlesystemXXXX
27-RearaxlesystemXXXX
29-HydrostaticdriveXXXX
31-PowerT ake-Off(PTO)XX
33-BrakesandcontrolsXXXX
35-HydraulicsystemsXXXX
36-PneumaticsystemXXXX
37-Hitches,drawbarsandimplementcouplingsXXX
39-FramesandballastingXXXXX
41-SteeringXXXX
44-WheelsXXXX
46-Steeringclutches
48-TracksandtracksuspensionXXX
50-CabclimatecontrolXXXX
55-ElectricalsystemsXXXXX
56-Grapeharvestershaking
58-Attachments/headersX
60-ProductfeedingX
4752433118/04/2013
5

INTRODUCTION
61-MeteringsystemX
62-Pressing-BaleformationX
63-ChemicalapplicatorsX
64-ChoppingX
66-ThreshingX
68-Tying/Wrapping/TwistingX
69-Balewagons
70-EjectionX
71-LubricationsystemXXXXX
72-SeparationX
73-ResiduehandlingX
74-CleaningX
75-Soilpreparation/Finishing
76-Secondarycleaning/Destemmer
77-SeedingX
78-SprayingX
79-PlantingX
80-Cropstorage/UnloadingX
82-FrontloaderandbucketXX
83-TelescopicsinglearmXX
84-Booms,dippersandbucketsXX
86-DozerbladeandarmXX
88-AccessoriesXXXXX
89-ToolsXXXXX
90-Platform,cab,bodyworkanddecalsXXXX
4752433118/04/2013
6

INTRODUCTION
Chapters
EachChapterisidentiedbyanumbere.g.Engine-Engineandcrankcase-10.001.Therstnumberisidentical
totheSectionnumberi.e.Chapter10.001isinsideSection10,Engine.Thesecondnumberisrepresentativeofthe
ChaptercontainedwithintheSection.
CONTENTS
TheChapterContentslistsallthetechnicaldata(specications),functionaldata(howitworks),diagnosticdata(fault
codesandtroubleshooting),andservicedata(remove,install,adjust,etc.),thathavebeenwritteninthatChapterfor
thatfunctionorsystemonthemachine.
Contents
ENGINE
ENGINE-Engineandcrankcase–10.001
TECHNICALDATA
ENGINE-Engineandcrankcase-Generalspecication(10.001-D.40.A.10)4
FUNCTIONALDATA
ENGINE-Engineandcrankcase-Dynamicdescription(10.001-C.30.A.10)6
SERVICE
ENGINE-Engineandcrankcase-Remove(10.001-F .10.A.10)8
DIAGNOSTIC
ENGINE-Engineandcrankcase-Troubleshooting(10.001-G.40.A.10)10
INDEX
TheChapterIndexlistsinalphabeticalorderallthetypesofinformation(calledinformationunits)thathavebeen
writteninthatChapterforthatfunctionorsystemonthemachine.
Index
ENGINE-10
ENGINE
ENGINE-Engineandcrankcase-Dynamicdescription(10.001-C.30.A.10)6
ENGINE-Engineandcrankcase-Generalspecication(10.001-D.40.A.10)4
ENGINE-Engineandcrankcase-Remove(10.001-F.10.A.10)8
ENGINE-Engineandcrankcase-Troubleshooting(10.001-G.40.A.10)10
4752433118/04/2013
7

INTRODUCTION
Informationunitsandinformationsearch
Eachchapteriscomposedofinformationunits.EachinformationunithastheSAPcodeshowninparentheses.This
indicatesthefunctionandtypeofinformationinthatinformationunit.Eachinformationunithasapagereferencewithin
thatChapter.Theinformationunitsprovideaquickandeasywaytondjusttherightpieceoftechnicalinformation
youarelookingfor.
Exampleinformation
unit
Engineblockcover-Front–Remove(10.102.AP .01-F .10.A.10)
InformationUnitSAP
code
10102AK01F10.A.10
SAPcodeclassicationEnginePanandcoversEngineblock
cover
FrontServicedataRemove
NHIL12GEN0070A1
Navigatetothecorrectinformationunityouaresearchingforbyidentifyingthefunctionandinformationtype
fromtheSAPcode.
•(1)Locationand(2)Informationtype.
•(A)correspondstothesectionsoftheservicemanual.
(B)correspondstothechaptersoftheservicemanual.After(B)theremaybesomeadditionalinformation.Inthis
caseitshows“.01”,whichrepresentsthe“Front”blockcover.Theseoptionsmaybefront/rear,left/right,hydraulic/
mechanicaletc.
(C)correspondstothetypeofinformationlistedinthechaptercontents:T echnicalData,FunctionalData,Diagnos-
tic,orService.
(A)and(B)arealsoshowninthepagenumberingonthepagefooter.
THERESTOFTHECODINGISNOTLISTEDINALPHANUMERICORDERINTHISMANUAL.
•Youwillndatableofcontentsatthebeginningandendofeachsectionandchapter.
Youwillndanalphabeticalindexattheendofeachchapter.
•Byreferringto(A),(B)and(C)ofthecoding,youcanfollowthecontentsorindex(pagenumbers)andquicklynd
theinformationyouarelookingfor.
Pageheaderandfooter
Thepageheaderwillcontainthefollowingreferences:
•SectionandChapterdescription
Thepagefooterwillcontainthefollowingreferences:
•PublicationnumberforthatManual.
•Versionreferenceforthatpublication.
•Publicationdate
•Section,chapter,andpagereferencee.g.10.102/9
4752433118/04/2013
8

INTRODUCTION
Safetyrules
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
Throughoutthismanualandonmachinedecals,youwillndthesignalwordsDANGER,WARNING,andCAUTION
followedbyspecialinstructions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworking
withyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjury.The
colorassociatedwithDANGERisRED.
WARNINGindicatesahazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury.
ThecolorassociatedwithWARNINGisORANGE.
CAUTION,usedwiththesafetyalertsymbol,indicatesahazardoussituationwhich,ifnotavoided,couldresult
inminorormoderateinjury.ThecolorassociatedwithCAUTIONisYELLOW.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .
Machinesafety
NOTICE:Noticeindicatesasituationwhich,ifnotavoided,couldresultinmachineorpropertydamage.Thecolor
associatedwithNoticeisBLUE.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationwhichclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
4752433118/04/2013
9

INTRODUCTION
Safetyrules
WARNING
Equipmentrollinghazard!
Firmlyapplythehandbrakeandplacetheshuttleleverintheparkbrakeposition.Stoptheengine
beforeleavingthemachine.Thetransmissionwillnotpreventthemachinefromrollingwhenthe
engineisshutoff.
Failuretocomplycouldresultindeathorseriousinjury.W0378A
WARNING
Improperoperationorserviceofthismachinecanresultinanaccident.
Beforeworkingonanypartoftheelectricalsystem,disconnectthebatterygroundcable.Complete
allelectricalworkbeforeconnectingthecable.
Failuretocomplycouldresultindeathorseriousinjury.W0137A
WARNING
Crushinghazard!
Thewheelsonthisvehicleareveryheavy.Alwaysuseawheelremoverorchainhoiststoremoveand
installthewheels.Useanassistantasrequired.
Failuretocomplycouldresultindeathorseriousinjury.W0149A
WARNING
Jackstandscansliporfallover.Dropping,tipping,orslippingofmachineoritscomponentsispos-
sible.
DONOTworkunderavehiclesupportedbyjackstandsonly.Parkmachineonalevelsurface.Block
wheels.Supportmachinewithsafetystands.
Failuretocomplycouldresultindeathorseriousinjury.W0069A
WARNING
Firehazard!
Whenhandlingdieselfuel,observethefollowingprecautions:
1.Donotsmoke.
2.Neverllthetankwhentheengineisrunning.
3.Wipeupspilledfuelimmediately.
Failuretocomplycouldresultindeathorseriousinjury.W0099A
WARNING
Escapinguid!
Hydraulicuidordieselfuelleakingunderpressurecanpenetratetheskinandcauseinfectionor
otherinjury.Topreventpersonalinjury:Relieveallpressurebeforedisconnectinguidlinesorper-
formingworkonthehydraulicsystem.Beforeapplyingpressure,makesureallconnectionsaretight
andallcomponentsareingoodcondition.Neveruseyourhandtocheckforsuspectedleaksunder
pressure.Useapieceofcardboardorwoodforthispurpose.Ifinjuredbyleakinguid,seeyour
doctorimmediately.
Failuretocomplycouldresultindeathorseriousinjury.W0178A
WARNING
Firehazard!
Donotaddgasoline,alcohol,orblendedfuelstodieselfuel,exceptasrecommendedinthismanual.
Fuelcombinationsmayincreasereandexplosionhazards.
Failuretocomplycouldresultindeathorseriousinjury.W0401A
4752433118/04/2013
10

INTRODUCTION
WARNING
PersonalProtectiveEquipment(PPE)required.
Whenassembling,operating,orservicingthemachine,wearprotectiveclothingandPPEnecessary
fortheparticularprocedure.SomePPEthatmaybenecessaryincludesprotectiveshoes,eyeand/or
faceprotection,hardhat,heavygloves,ltermask,andhearingprotection.
Failuretocomplycouldresultindeathorseriousinjury.W0353A
4752433118/04/2013
11