New Holland Boomer 3040 CVT User manual

OPERATOR’S MANUAL
Part number 47711724
2nd edition English
May 2014
Replaces part number 47652302
ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1
Boomer™3040 CVT
Boomer™3045 CVT
Boomer™3050 CVT
With Cab and (EasyDrive™) CVT Transmission
Compact Tractor
PIN ZDMB11925 and above

Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Intendeduse................................................................................1-2
Electro-MagneticCompatibility(EMC).....................................................1-4
Manualscopeandrequiredtraininglevel..................................................1-5
MetricandImperialunitsabbreviations....................................................1-6
ProductIdenticationNumber(PIN)........................................................1-8
Operator'sManualstorageonthemachine...............................................1-10
Machineorientation........................................................................1-11
Ofcialdocuments.........................................................................1-12
2SAFETYINFORMATION
Safetyalertsymbolandsignalworddenition.............................................2-1
Safetyrules.................................................................................2-2
Ecologyandtheenvironment..............................................................2-9
Safetyaspects.............................................................................2-10
Airbornenoiseemission...................................................................2-16
Vibrationlevels............................................................................2-17
Machinestability...........................................................................2-18
Safetysigns...............................................................................2-21
Instructionalsigns.........................................................................2-32
3CONTROLSANDINSTRUMENTS
ACCESSTOOPERATOR'SPLATFORM
Doors...................................................................................3-1
OPERATOR'SSEAT
Olderstyle(Earlyproduction)..........................................................3-2
Newerstyle(Laterproduction).........................................................3-3
Seatbelt................................................................................3-4
FORWARDCONTROLS
Steeringwheel-Adjust.................................................................3-5
Instrumentpanel........................................................................3-6
ADICprogramming...................................................................3-11
ADICfaultcodes-Transmissionrelated..............................................3-26
Statusandwarningicons..............................................................3-28
Handthrottlelever.....................................................................3-30
Frontwindowwiper/washer...........................................................3-31
LEFT-HANDSIDECONTROLS
Transmissionshuttleshiftlever........................................................3-32
ContinuouslyVariableTransmission(CVT)controls..................................3-33
Four-WheelDrive(4WD)system-Control............................................3-38

Differentiallockpedal..................................................................3-39
RIGHT-HANDSIDECONTROLS
Footthrottlepedal.....................................................................3-40
Fuelshutoffsolenoid..................................................................3-41
PowerTake-Off(PTO)controls........................................................3-41
Hydraulicpowerlift(HPL).............................................................3-44
Rearremotecontrolvalve(s)..........................................................3-45
Midmounttwo--spoolremotecontrolvalve.........................................3-46
REARWARDCONTROLS
Rearwindow...........................................................................3-47
Auxiliarypoweroutlet..................................................................3-48
Rearwindowwiper/washer(optional)................................................3-49
OVERHEADCONTROLS
Cabclimatecontrol-Overview........................................................3-50
Airconditioning-Adjust...............................................................3-51
Sunshades............................................................................3-55
Cabinternallighting...................................................................3-56
EXTERIORCONTROLS
Hoodlatch.............................................................................3-57
Rear-viewoutsidemirrors-Adjust....................................................3-57
4OPERATINGINSTRUCTIONS
COMMISSIONINGTHEUNIT
CVTtransmissioncontrols-Settingsandadjustments................................4-1
Suggestedoperatingmodesettings-Basicuserinterface...........................4-18
Suggestedoperatingmodesettings-Enhanceduserinterface......................4-20
PowerTake-Off(PTO)operation......................................................4-22
Extendabledrawbar...................................................................4-23
Deluxethree-pointlinkage.............................................................4-25
STARTINGTHEUNIT
Ignitionswitch-Controlidentication..................................................4-26
Pre-heatingthesystem................................................................4-26
Enginestartingsystem-Dynamicdescription........................................4-27
STOPPINGTHEUNIT
Stoppingtheengine...................................................................4-31
Servicebrakes.........................................................................4-32
Parkbrake.............................................................................4-33

5TRANSPORTOPERATIONS
ROADTRANSPORT
Externallighting-Identication.........................................................5-1
Externallighting-Control-Multifunctionstalkswitch.................................5-3
Externallighting-Control...............................................................5-4
Licenseplatelight......................................................................5-7
RECOVERYTRANSPORT
Preparationfortowing..................................................................5-8
Preparationfortowing,ThisinstructionpertainstoCVTtractorswithtransmissionswith
serialnumbersof0121andhigher....................................................5-9
6WORKINGOPERATIONS
GENERALINFORMATION
Fillingthefueltank.....................................................................6-1
Engine-Running-inProcedure.........................................................6-2
Drivingthetractor.......................................................................6-2
Tractorhydraulics
Hydraulicsystems-Safetyrules...................................................6-3
Hydraulicpowerlift(HPL)..........................................................6-3
Positioncontrol.....................................................................6-4
Hydraulicliftrocker.................................................................6-5
HPLdropratecontrolvalve........................................................6-6
Rearremotecontrolvalve(s).......................................................6-7
Rearremotevalveconguration...................................................6-8
Hydraulicmanifoldblock/divertervalve.............................................6-9
Midmounttwo--spoolremotecontrolvalve.....................................6-10
7MAINTENANCE
GENERALINFORMATION
Safetyrules.............................................................................7-1
Torque-Minimumtighteningtorquesfornormalassembly............................7-2
Dieselfuel..............................................................................7-7
Biodieselfuel-BiodieselFuels........................................................7-8
Toolbox.................................................................................7-9
Hoodlatch.............................................................................7-10
Jackingpoints.........................................................................7-11
Consumables..........................................................................7-12
MAINTENANCECHART
MaintenanceChart....................................................................7-13
Seasonally
Checktheair-conditioningsystem....................................................7-15

Every10hoursordaily
Checkengineoillevel................................................................7-16
Checkaircleaner......................................................................7-17
Windshieldwiperreservoir............................................................7-18
Checkenginecoolantlevel............................................................7-19
Afterrst50hours
Changeengineoil.....................................................................7-20
Replacehydraulicoillter.............................................................7-22
Replacetheenginefuellter..........................................................7-23
Every50hours
50hoursgreasezerks.................................................................7-24
50hoursgreasezerksFrontaxlepivots,naldrivehousinggreasepoints..........7-25
Fanbelttension-check................................................................7-27
Fanbelttension-adjust...............................................................7-28
Checkthebattery......................................................................7-29
Tires...................................................................................7-31
Wheelbolts............................................................................7-33
Checkthetransmissionuidlevel.....................................................7-34
DifferentialoilEarlyproduction.......................................................7-35
DifferentialoilLaterproduction.......................................................7-36
Airconditioningcompressordrivebelt................................................7-38
Every100hours
Fuellter-drain......................................................................7-39
Aircleanerprimaryelement-cleaning...............................................7-40
Cabairlter............................................................................7-41
Every200hours
Changeengineoil.....................................................................7-42
Fanbelttension-check................................................................7-44
Fanbelttension-adjust...............................................................7-45
Airconditioningcompressordrivebelt................................................7-46
Every300hours
Fuellter-replace.....................................................................7-47
Changethetransmissionuid.........................................................7-48
Replacethetransmissionuidlter...................................................7-49
Transmissionpressurelterreplace...................................................7-50
Transmissioncontrolvalvelterreplace..............................................7-51
Differentialuid-change(4WD)Earlyproduction....................................7-52
Differentialuid-change(4WD)Laterproduction....................................7-54

Every600hours
G-Rotorpumpinnerltercleaning....................................................7-57
Every1000hours
EngineaircleanerreplaceInnersafetyelement......................................7-58
Cabairlterreplace...................................................................7-59
Every12months
Changetheenginecoolant............................................................7-60
Periodically
Alternator-check......................................................................7-61
Cabframecheck......................................................................7-62
Checkseatbelt.........................................................................7-63
Asrequired
Enginecoolantthermostat.............................................................7-64
Fanbelt................................................................................7-65
Bleedingairinfuelsystem............................................................7-66
Fuelinjectorlines......................................................................7-68
Fuseandrelayboxreplace............................................................7-69
Headlight..............................................................................7-73
Taillight................................................................................7-74
Turnsignal/Hazardlightbulbreplacement............................................7-75
CabWorkLights.......................................................................7-77
Servicebrakes-adjust................................................................7-78
Parkbrake-adjust....................................................................7-81
STORAGE
Storage-Storing-Tractor........................................................7-82
Storage-Check...................................................................7-83
8SPECIFICATIONS
Consumables...............................................................................8-1
Generalspecications-BiodieselFuels...................................................8-2
Wheeltreadsettings........................................................................8-3
Frontwheels-Weight......................................................................8-4
Engine-Generalspecication.............................................................8-5
Frame-Dimension........................................................................8-11
9ACCESSORIES
Frontballast-Install........................................................................9-1
Counterweight-Install......................................................................9-3
Rearwheelballasts-Install................................................................9-5
EarlyGrilleguard...........................................................................9-6
LaterGrilleguard...........................................................................9-7

Radio/CDplayer...........................................................................9-8
Midmounttwospoolremotecontrolvalve.................................................9-9
Windowgrilleguard.......................................................................9-10
RoofBeacon...............................................................................9-11
Factoryinstalledwinterpackages.........................................................9-12
10FORMSANDDECLARATIONS
Deliveryreport-OwnerCopy.............................................................10-1
Deliveryreport-DealerCopy.............................................................10-3

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Notetotheowner
Thismanualcontainsinformationconcerningtheadjustmentandmaintenanceofyournewequipment.Youhave
purchasedadependablemachine,butonlybypropercareandoperationcanyouexpecttoreceivetheperformance
andlongservicebuiltintothisequipment.Pleasehavealloperatorsreadthismanualcarefullyandkeepitavailable
forreadyreference.
YourNEWHOLLANDdealerwillinstructyouinthegeneraloperationofyournewequipment.(Refertothe'Delivery
Report'atthebackofthismanual.)Yourdealer'sstaffoffactory-trainedservicetechnicianswillbegladtoanswer
anyquestionsthatmayariseregardingtheoperationofyourmachine.
YourNEWHOLLANDdealercarriesacompletelineofgenuineNEWHOLLANDserviceparts.Thesepartsare
manufacturedandcarefullyinspectedtoensurehighqualityandaccuratettingofanynecessaryreplacementparts.
Bepreparedtogiveyourdealerthemodelandproductidenticationnumberofyournewequipmentwhenordering
parts.Locatethesenumbersnowandrecordthembelow.Refertothe'GeneralInformation'sectionofthismanual
forthelocationofthemodelandproductidenticationnumbersofyourmachine.
PLEASERECORDTHEFOLLOWINGINFORMATION
Model
ProductIdenticationNumber(PIN)
DatePurchased
EngineModel(AsApplicable)
EnginePIN(AsApplicable)
ECDeclarationofConformity
Themanufacturerdeliversthemachinewithadocumentcalled"ECDeclarationofConformity"whichguaranteesthat
themachinecomplieswiththeEuropeanMachinerySafetyDirectives.Thisdocumentwillusuallybefoundonthe
machinewhenthemachineisoriginallysuppliedtoyou.Ifnot,itshouldbeobtainedfromyourdealer.Theowner
mustcarefullypreservethisdocumenttobeabletopresentittoSafetyInspectionAuthoritieswhenrequested.The
documentaswellastheoperatorsmanualshouldalsostaywiththemachineifitistradedagain.
WARNING
Illustrationsinthismanualmayshowprotectiveshieldingopenorremovedtobetterillustrateapar-
ticularfeatureoradjustment.
Replaceallshieldsbeforeoperatingthemachine.
Failuretocomplycouldresultindeathorseriousinjury.W0012A
ATTENTION:Theengineandfuelsystemonyourma-
chineisdesignedandbuilttogovernmentemissionstan-
dards.Tamperingbydealer,customers,operators,and
endusersisstrictlyprohibitedbylaw.Failuretocomply
couldresultingovernmentnes,reworkcharges,invalid
warranty,legalaction,andpossibleconscationofthe
machineuntilreworktooriginalconditioniscompleted.
Engineserviceand/orrepairsmustbedonebyacertied
technicianonly!
Improvements
CNHIndustrialAmericaLLCiscontinuallystrivingtoimproveitsproducts.Wereservetherighttomakeimprovements
orchangeswhenitbecomespracticalandpossibletodoso,withoutincurringanyobligationtomakechangesor
additionstotheequipmentsoldpreviously.
1-1

1-GENERALINFORMATION
Intendeduse
INTENDEDUSEOFYOURTRACTOR
Yourtractorisdesignedandmadetopull,tocarry,andto
poweravarietyofmountedortowedequipment,although
withinsomephysicallimits.Theworkingspeedandper-
formancemaydependonanumberofvariousparame-
ters,suchasweatherandterrainconditions.Thoughthe
tractorisdesignedtoperformincombinationwithavari-
etyofequipmentinmostcropsandconditions,theremay
beanumberofcombinationsofaboveparameters,for
whichthereisseveredegradationofperformanceofthe
tractorand/oritsmountedortrailedequipment.Ifyouno-
ticedegradationofperformance,contactyourdealerfor
assistance.Hemayhaveusefulinformationforimprove-
ments,orakitmaybeavailabletoenhancetheperfor-
mance.
•Donotusethetractorforanotherpurposethanin-
tendedbythemanufacturerandoutlinedinthisman-
ual.
•Donotusethetractorbeyonditslimitsofterraingradi-
entandstabilityasoutlinedfurtherinthismanual.Us-
ingthetractorbeyondtheselimitsmayresultinroll-over
ortip-over.Observetherecommendationsinthisman-
ual.
•Donotusethetractoronhigherspeedsthanallowed
bytheloadandtheenvironment.Awetsurfaceorother
lowadherenceconditionsmayincreasethebrakingdis-
tanceorresultinvehicleinstability.Alwaysadaptyour
travelingspeedaccordingtotheloadofthevehicleand
thecharacteristicsoftheroad.
•Donotusethetractornearoronsoftvergesofcanals
andbrooksorbanksandvergesthatareundermined
byrodents.Thetractormaysinksidewaysandroll-
over.
•Donotusethetractoronbrittlebridgeheadsandpoor
bridgeoors.Theseconstructionsmaycollapseand
causeroll-overofthetractor.Alwayscheckoutthe
conditionandcarryingcapacityofbridgesandramps
priortoengage.
•Donotusethetractorwithoutwearingtheseatrestraint
systemduringactivitieswhereroll-overortip-overhaz-
ardsexist.TheROPScaborROPSstructurewillonly
befullyeffectivewhenthedriverremainsattachedto
hisseat.
•Donotuseequipmentmountedonthetractorwhich
isnotcorrectlymatchingandrmlyxed.Suchequip-
mentmayincreasetheriskforroll-overandhitthetrac-
torwhencomingloose.Ensurethatthedimensions
ofthethree-pointlinkageinterfaceofboththetractor
andtheequipmentarematchingaccordingtothecate-
goriesdenedinISO730.Ensurethatthedimensions
andspeedofthePTOshaftonthetractorsarematch-
ingthoseoftheequipment.
•Donotusethetractorincombinationwithequipment,
withouthavingconsultedthespecicOperatorsManual
providedwiththeequipment.Thetractorisauniversal
tooltocarry,tow,anddriveavarietyofequipment.This
manualalonecannotprovideyouwithalltheinforma-
tionrequiredforthesafeoperationofthecombination.
•Donotusethetractorbeyonditslimitsofdynamicsta-
bility.Highspeed,abruptmaneuvers,andfastand
shortcorneringwillincreasetheriskofroll-over.
•Donotusethetractorforpullingwork,incaseswhere
youdonotknowwhethertheloadwillyield,forinstance
whenpullingstumps.Thetractormayipoverwhen
thestumpisnotyielding.
•Beextremelycautiouswhenworkingwiththetractoron
foragesiloswithoutlateralconcretewalls.Dualwheels
orawidetracksettingmayimprovethelateralstability
ofthetractor.
•Becautiousthatthecenterofgravityofthetractormay
increasewhenloadsonthefront-endloaderorthe
three-pointlinkageareraised.Intheseconditions,the
tractormayroll-overearlierthanexpected.
•Donotstepdownfromthetractorwithoutshuttingdown
thePTO,shiftingthetransmissiontoparkorneutraland
applyingtheparkbrake,unlesscontinuedPTOopera-
tionisrequiredforsomeequipment,suchaspumps
orwoodchippers.Thelatterequipmentmayhavean
emergencystopdeviceontheequipmentitself,ashu-
maninterventionisneededduringoperation.Butother
equipment,engagedanddrivenbythetractorwillhave
nomeanstostopthepowertransmission,otherthan
thePTOclutchofthetractor.
•Youshalltakethenecessaryprecautionstoalwaysbe
awareofthepossiblepresenceofbystanders,certainly
whenmaneuveringinconnedareas,suchasthefarm
yardandsheds.Keeppeopleawayfromthetractor
duringwork;askbystanderstoleavetheeld.Thereis
notonlytherisktobeoverrunbythetractor,butob-
jectsejectedbysomeequipmentmountedonthetrac-
tor,suchasarotarymower,maycauseharm.Stones
maybethrownfurtherthanthemowedcrop.Paythe
necessaryattentionwhileoperatingnexttopublicroads
orfootpaths.Thrownobjectscangetprojectedout-
sidetheeldandhitunprotectedpeoplelikebikersor
pedestrians.Waittocuttheedgeoftheeldtillitis
clearofbystanders.
•Donotallowridersonthetractor;donotallowpeople
standingontheaccesswayorsteptothecabwhen
thetractorismoving.Yourviewtotheleftwillbeob-
structedandariderriskstofallfromthetractorduring
unforeseenorabruptmovements.
•Alwaysstayclearfromimplementsoperatingareaand
especiallydonotstandbetweentractorandtrailedve-
hicleeitherthree-pointlinkagewhenoperatingliftcon-
trols;ensurenobystandersareneartheseoperating
areas.
•Certainfunctionsofyourtractor,ifequippedwithaCVT
transmission,arecontrolledbysoftwareandsomeof
themaresafetyrelated.Donotattempttomodifyor
downloadsoftwarefromspurioussources.Settings
1-2

1-GENERALINFORMATION
andlogicsmaybedestroyedandaffectseriouslythe
functionofthetractor.Thismayresultinunpredictable
andunsafebehaviorofthetractor.Onlyyourdealeris
entitledtointerveneonthesoftwareofthetractor.He
hastheappropriatetoolsanddatasetsforitandowns
theofciallyreleasedsoftwareversionsandupdatesfor
yourtractor.
•Yourtractormaybeequippedwithanumberofsensors
tocontrolsafetyfunctions.Trippingthesesensorswill
resultinasafeoperationmode.Donotattempttoby-
passanyfunctiononthetractor.Youwillbeexposed
toserioushazards,andmoreover,thebehaviorofthe
tractormaybecomeunpredictable.
•Atractorhasonlyoneoperatorstationandisaoneman
operatedvehicle.Otherpeopleonoraroundthetractor
duringnormaloperationarenotallowed.
•Themachineisdesignedandproducedexclusivelyfor
agriculturaluse.
•Themachineisnotdesignedforlight/heavyforestryap-
plications;usageisprohibitedforforestryapplications.
•Allotherusewillbeconsideredtobecontrarytothe
usespeciedbyCNHAMERICALLC,whocannotbe
heldliablefordamagetopropertyorthemachine,or
forpersonalinjurieswhichmayresult.
•Personswhoriskimproperusewillthereforeassume
theresponsibilityforanyconsequencesarisingfrom
suchuse.
•Compliancewiththeinstructionsforuse,maintenance
andrepairsdescribedinthismanual,aretheessential
preconditionsfortheusespeciedbyCNHAMERICA
LLC.
•Themachinemustonlybeused,serviced,orrepaired
bypersonneltrainedintherelevantworkingmethods
andsafetyregulationsandwhohavebeenauthorized
toworkonthemachine.
•Theusermustalsoobservetherulesconcerninggen-
eralsafetyandaccidentprevention,includingtheHigh-
wayCodewhendrivingonpublichighways.
•Anyarbitrarymodicationsmadetothismachinewill
releaseCNHAMERICALLCfromanyliabilityresulting
fromdamageorinjury.
•CNHAMERICALLCandallitsdistributionorganiza-
tions,inclusiveof,butnotrestrictedto,national,re-
gional,orlocaldistributors,cannotbeheldliablefor
damageresultingfromthemalfunctionofpartsand/or
componentsnotapprovedbyCNHAMERICALLC.
•Undernocircumstanceswillaguaranteebeissuedfor
productsmadeorsoldbyCNHAMERICALLCthatare
damagedasaresultofthemalfunctionofpartsand/or
componentsnotapprovedbyCNHAMERICALLC.
•TheuseofbiodieselblendsmeetingSpecicationStan-
dardsASTM6751orEN14214areapprovedforyour
engineuptoB5(5%blendratio).Itishighlyrecom-
mendedtousebiodieselfuelfromaccreditedsuppliers
tomaintainqualityandconsistencyofthefuel.
1-3