New Holland T4.80LP User manual

ORIGINAL INSTRUCTIONS - according to Regulation (EU) 2014/1322, Annex XXII
OPERATOR’S MANUAL
T4.80LP
T4 .9 0 L P
T4 .10 0 L P
T4 .110 L P
Tractor
PIN HLRT4**L*HLT00001 and above
Part number 51602053
4th edition English
March 2019
Replaces part number 51460147

Contents
1GENERALINFORMATION
NotetotheOwner..........................................................................1-1
Intendeduse................................................................................1-3
Electro-MagneticCompatibility(EMC).....................................................1-5
Manualscopeandrequiredtraininglevel..................................................1-6
Metricandimperialunitsabbreviations.....................................................1-8
Identicationplates........................................................................1-10
Approvaldataplate........................................................................1-16
Operator'smanualstorage................................................................1-17
Machineorientation........................................................................1-18
ExhaustGasRecirculation(EGR)system................................................1-19
2SAFETYINFORMATION
Safetyrulesandsignalworddenitions....................................................2-1
Safetyrules-Generalinformation.........................................................2-2
Safetyrules–Maintenance................................................................2-3
Safetyrules-Wheelsandtires............................................................2-4
Safetyrules–Explosionsandres........................................................2-5
Safetyrules-Fireextinguisher............................................................2-6
Safetyrules–Battery......................................................................2-7
Safetyrules–Operatorpresencesystem.................................................2-8
Safetyrules-PowerTake-Off(PTO)......................................................2-9
Safetyrules-Seatbelts..................................................................2-10
Safetyrules-Operatorprotectivestructure..............................................2-11
Safetyrules-Category2cabin(standard)...............................................2-13
Safetyrules-Category4cabin(ifequipped).............................................2-14
Safetyrules-HVACsystem..............................................................2-16
Safetyrules-PersonalProtectiveEquipment(PPE).....................................2-17
Safetyrules-"Donotuse"sign...........................................................2-18
Safetyrules—Applicationofplantprotectionproducts..................................2-19
Safetyrules-Hazardouschemicals......................................................2-21
Safetyrules-Nearutilities................................................................2-22
Safetyrules-Intheeventofelectricalstorms............................................2-23
Safetyrules–Mountinganddismountingthemachine...................................2-24
Safetyrules-Liftingandoverheadloads.................................................2-25
Ecologyandtheenvironment.............................................................2-26
SafetyaspectsinaccordancewithRegulation(EU)1322/2014-AnnexXXIIandsubsequent
amendmentsandmodications...........................................................2-27
Noiselevel.................................................................................2-36
Vibrationlevels............................................................................2-37
Machinestability...........................................................................2-38
Decalsandplates-Safetysigns..........................................................2-40
Towingthetractorforrecovery............................................................2-62
Tractorjackingpoints......................................................................2-63
Burnprevention............................................................................2-64
Emergencyexit............................................................................2-65

Wheelchocks..............................................................................2-66
3CONTROLSANDINSTRUMENTS
Accesstooperator'splatform
Mountinganddismounting.............................................................3-1
Gettingtoknowtheinternalpartsofthecab...........................................3-2
Clockadjustment.......................................................................3-6
Operator'sseat
Mechanicalsuspensionseat...........................................................3-7
Airseat.................................................................................3-8
Airseat–“PREMIUM”model..........................................................3-9
Safetybelt.............................................................................3-10
Forwardcontrols
Instrumentpanel.......................................................................3-11
Frontcontrols..........................................................................3-16
Left-handsidecontrols
Left-handsidecontrols................................................................3-20
Left-handsidecontrols................................................................3-21
Right-handsidecontrols
Right-handsidecontrols...............................................................3-22
Overheadcontrols
Overheadcontrols.....................................................................3-25
Exteriorcontrols
Exteriorcontrols.......................................................................3-26
Display
Programmingtractorfunctions........................................................3-28
Groundspeedcalibration..............................................................3-29
Groundspeedcalibration..............................................................3-30
Calibratingtoolwidth..................................................................3-31
Programmingmaintenancework......................................................3-32
Activating/deactivatingbuzzer.........................................................3-34
Settingunitsofmeasurement.........................................................3-35
Viewingerrorcodes...................................................................3-36
Alarms.................................................................................3-37
Displaywarningsoverview............................................................3-38

4OPERATINGINSTRUCTIONS
Commissioningtheunit
Basicoperatingsafetyrules............................................................4-1
Refueling...............................................................................4-2
Startingtheunit
Enginestartingsystem-Start..........................................................4-3
Stoppingtheunit
Enginestartingsystem-Stop..........................................................4-5
Electronicbatteryisolator-Overview..................................................4-6
Movingtheunit
Machinemovementstart-up............................................................4-7
Idlespeedmanagement................................................................4-8
ShuttleCommand™transmission(16x16)............................................4-9
ShuttleCommand™transmissionandcreeper(28x16)..............................4-11
SplitCommand™transmission(32x16)..............................................4-13
TransmissionwithPowerShuttle(16x16)............................................4-15
DualCommand™transmission(32x16)..............................................4-17
DualCommand™transmissionandcreeper(44x16)................................4-21
5TRANSPORTOPERATIONS
Roadtransport
Transportingthemachine..............................................................5-1
Recoverytransport
Towingthetractor.......................................................................5-1
6WORKINGOPERATIONS
Generalinformation
Rolloverprotectivestructure(ROPS)..................................................6-1
Engineacceleratorcontrols
Handthrottlecontrollever-Overview..............................................6-2
Footthrottlecontrol-Overview.....................................................6-2
ConstantengineRPM
ConstantengineRPM..............................................................6-3
Clutchpedal
Clutchpedal........................................................................6-4

Brakes
Brakepedals-Safetyrules.........................................................6-4
Servicebrakes......................................................................6-6
Parkingbrake.......................................................................6-7
Parklock............................................................................6-8
Trailerbrakingsystems
Brakesandcontrols-Operating....................................................6-9
Hydraulictrailerbrakes-Dual-line,compatiblewithtrailerswithuniversalsingleline
....................................................................................6-10
Trailerhandbrakeleversupport-Localizationoverview..........................6-12
Hydraulictrailerbrakes(Italiantype)Notavailableonallmarkets...............6-13
Brakecontrolswitch-Operating..................................................6-15
Four-WheelDrive(4WD)
Electro-hydrauliccontrol-Operating..............................................6-16
Differentiallocksystem
Differentiallock....................................................................6-17
Airconditioning
Air-conditioningsystem............................................................6-18
Cabpressurizingsystem
Cabpressurizingsystem-Operating..............................................6-20
Airlter-Operating................................................................6-28
Remotecontrolvalves
Remotecontrolvalves-Safetyrules..............................................6-30
Rearremotesvalves-Overview..................................................6-30
Mechanicallycontrolledrearremotecontrolvalves...............................6-32
Electrohydraulicallycontrolledrearremotecontrolvalves........................6-34
SidehydraulicvalvesModelswith80l/minto64l/minpump....................6-38
Sidehydraulicvalves–Modelswith80l/minor64l/minpump..................6-40
RearPowerTake-Off(PTO)
Two-speedrearPowerT ake-Off(PTO)-GroupedSafetyMessage..............6-44
RearPowerTake-Off(PTO)-Overview..........................................6-44
Powertake-offspeeds(PTO).....................................................6-46
Synchronisedpowertake-off......................................................6-47
Non-synchronisedpowertake-off.................................................6-48

FrontPowerTake-Off(PTO)
FrontPowerTake-Off(PTO)-Safetyrules........................................6-51
FrontPowerTake-Off(PTO)-Operating..........................................6-52
Rearhydrauliclift
Safetyrules........................................................................6-53
Mainliftsystem-Productoverview...............................................6-54
Rearhydrauliclift-Overview......................................................6-55
Rearhydraulicliftwithmechanicalcontrol-Modelswithcab....................6-56
Rearhydraulicliftwithmechanicalcontrol-Modelswithoutcab.................6-59
Rearhydraulicliftwithelectroniccontrol..........................................6-61
Rearthree-pointhitch
Rearthree-pointhitch-Safetyrules...............................................6-66
Rearthree-pointhitch-Operating.................................................6-66
Rearthree-pointhitch-Operating—Conguringthetractorwhentowingatrailerwith
singleormultipleaxles............................................................6-74
Three-pointhitchfront
Fronthitch-Safetyrules..........................................................6-75
Fronthitch-Operating............................................................6-75
Towbar
Drawbar-Safetyrules.............................................................6-77
Towbar.............................................................................6-78
Reartowhitch
Safetyrules........................................................................6-79
Towinghook.......................................................................6-80
Wheelsandtires
Wheels-Generalspecication....................................................6-83
Tiressize..........................................................................6-87
Trackadjustment
Adjustmentofthefrontmudguards................................................6-89
Trackadjustment..................................................................6-92
Fronttracksdiagram..............................................................6-94
Reartracksdiagram...............................................................6-96
Ballasting
Ballast.............................................................................6-97
Liquidballast......................................................................6-99

Powersockets
PowersocketsPowersockets...................................................6-101
Beacon
Beacon-Overview...............................................................6-102
7MAINTENANCE
Generalinformation
Generalsafetybeforeyouservice......................................................7-1
Introduction.............................................................................7-3
Bodymaintenance......................................................................7-4
Generalspecications-Biodieselfuels-Biodieselfuels..............................7-6
Generalspecication-Dieselfuel.....................................................7-8
Recommendedengineoilforoperatingtemperatureranges...........................7-9
OrganicAcidTechnology(OAT)coolant...............................................7-10
Consumables..........................................................................7-12
Capacities.............................................................................7-13
Openingtheenginebonnet............................................................7-14
Removingtheenginesideshields.....................................................7-15
Maintenanceplanning
Maintenancechart.....................................................................7-16
Asrequired
Windshieldwasheruidreservoir-Check............................................7-18
Roadlamps–Adjustment............................................................7-19
Clutchpedal-Adjust..................................................................7-20
Parkingbrake-Adjust.................................................................7-21
OilcoolerTransmission-Check......................................................7-22
Radiatorandintercooler-Control....................................................7-23
Radiatorandintercooler–Cleaning..................................................7-24
Tires—Pressurecheckandgeneralconditions.....................................7-25
Engineaircleanerouterelement-clean..............................................7-26
Enginelubricationsystem-Replaceoil..............................................7-27
Fuelcooler-Cleaning.................................................................7-29
Expansiontank-Levelmakeup......................................................7-30
Cabclimatecontrol-Check...........................................................7-31
Airlter-Checkcategory2-Check..................................................7-32
Airlter-Checkcategory4-Check..................................................7-33
ATWARNINGMESSAGEDISPLAY
Fuellters-Drainuid................................................................7-34
Brakeuid-Levelmakeup...........................................................7-36
Expansiontank-CheckCoolantLevel...............................................7-37
Enginelubricationsystem-Check....................................................7-38
Cabairltercategory4-Replace....................................................7-39
Aircleaner-Cleaning.................................................................7-40

Every10hoursordaily
Enginelubricationsystem-Check....................................................7-41
Expansiontank-Checkexpansiontankuidlevel...................................7-42
Aircleaner-Check....................................................................7-43
Brakepedals-Checkcouplingpin...................................................7-44
Fuellters-Checkglasspre-lter...................................................7-45
Initial50hours
Maintenance-Tighten.................................................................7-46
Maintenance-Check..................................................................7-46
Maintenance-Replace................................................................7-47
Maintenance-Cleaning...............................................................7-47
Maintenance-Test....................................................................7-47
Maintenance-Grease.................................................................7-48
Every50hours
Frontaxlesystem-Grease............................................................7-49
Driveshaft-Grease...................................................................7-50
Hydraulicliftandlinkage-Greasing..................................................7-51
Frontthree-pointhitch-Greasing....................................................7-51
Every100hours
Oilcoolerandlines-Checkdrives...................................................7-52
OilcoolerDriveline-Cleaning.......................................................7-53
Airconditionercondenser-Cleaning.................................................7-55
Cabairrecirculationlter-Cleaning..................................................7-57
Alternatordrivebelt-Check...........................................................7-58
Airconditioningcompressorbelt-Check.............................................7-59
Airlter-Cleaningcategory2-Clean................................................7-60
Every200hours
4WDfrontaxlepivot-Greasing......................................................7-61
4WDtransmissionshaft-Greasing...................................................7-61
4WDfrontaxleswivelbearings-Greasing...........................................7-61
Every300hours
Hydraulicoillter-Replace...........................................................7-62
Transmissionoillter-Replace.......................................................7-64
Drivelinelubrication-Checktheoillevel.............................................7-65
Engineairlter-Cleaning.............................................................7-66
Brakesystem-Control...............................................................7-67
Axlehousing-Check..................................................................7-68
4WDfrontaxlehousingChecktheoillevel...........................................7-69
4WDfrontaxlenaldrives-Oillevelcheck..........................................7-69
4WDfrontaxlesteeringknuckles.....................................................7-70

Every600hours
Frontandrearwheelnuts-Checktighteningtorque.................................7-71
Oilingsystem-Oilandlterreplacement(Modelswithoutcabs).....................7-72
Oilingsystem-Oilandlterreplacement(Modelswithcabs)........................7-75
Fuellters-Replace..................................................................7-77
Fuellters-Cleaningglassrststagefuellter......................................7-80
Airintakelines-Check................................................................7-82
FrontPowerTake-Off(PTO)-Check..................................................7-83
FrontPowerTake-Off(PTO)-CheckOilbreather....................................7-84
Clutchhydraulicreleasecontrol-Check-Control....................................7-85
Every1200hoursorannually
Cabairltercategory2-Replace....................................................7-86
Cabairrecirculationlter-Replace...................................................7-87
Engineairlters-Replace............................................................7-88
Blowbyrecirculationlter-Replace...................................................7-89
Rearwheelhub-Greasing...........................................................7-90
Every1200hoursortwoyears
Frontaxlehousingoil,4WD–Replacement..........................................7-91
4WDfrontaxlenaldrives-Changeoil..............................................7-92
Hydraulicsystemoil–Replacement..................................................7-93
Enginecoolingsystem-Changeuid(normalliquid)................................7-94
FrontPowerTake-Off(PTO)-Changeoil............................................7-99
Alternatordrivebelt-Replace........................................................7-101
Airconditioningcompressorbelt-Replace..........................................7-102
Everytwoyears
Receiver-dryer-Replace.............................................................7-103
Brakeuidreservoir-Check.........................................................7-104
Fueltank-draining...................................................................7-105
Every3600hours
Enginecoolingsystem-Changeuid(OATliquid)..................................7-106
Brakeuidreservoir-Changeuid...................................................7-111
Electricalsystem
Batteryaccessandservice...........................................................7-112
Batterycut-offswitch.................................................................7-116
Lightadjustments
Roadlamps–Replacement.........................................................7-117
Roadlamps–Adjustment...........................................................7-118

Fuseandrelaylocations
Fuseandrelaybox-Overview.......................................................7-119
Fuseandrelaybox-Overview.......................................................7-120
Storage
Tractorstorage...................................................................7-130
Calibrations
DualCommand™transmission-Calibrate..........................................7-130
Electronicliftcalibration..............................................................7-134
8TROUBLESHOOTING
Faultcoderesolution
TROUBLESHOOTINGENGINE...................................................8-1
Electricalsystem-TroubleshootingELECTRICALSYSTEM......................8-3
Hydraulicsystems-TroubleshootingHYDRAULICSYSTEM.....................8-4
Couplers-Troubleshooting.........................................................8-5
Rearthree-pointhitch-Troubleshooting...........................................8-6
Hydraulicservicebrakes-Troubleshooting........................................8-6
Cabclimatecontrol-Troubleshooting..............................................8-6
Symptom(s)
SYMPTOM(S)......................................................................8-7
9SPECIFICATIONS
Dimensionsandweights...................................................................9-1
Maximumpermittedloadsonfrontandrearaxle...........................................9-4
Maximumpermittedloadsontowinghitch.................................................9-5
Maximumpermittedloadsondrawbar.....................................................9-6
Maximumpermittedloadsonthreepointhitch.............................................9-7
Additionalequipmentattachmentpoints...................................................9-8
Mid-mountedimplementmountingbrackets...............................................9-9
Speedtablefor16x16gearbox............................................................9-10
Speedtablefor28x16gearbox............................................................9-12
Speedtablefor32x16gearbox............................................................9-15
Speedtable44x16gearbox...............................................................9-18
Capacities.................................................................................9-21
Consumables..............................................................................9-22
Generalspecication......................................................................9-23
10ACCESSORIES
Toolbox-Overview.......................................................................10-1
Radio......................................................................................10-2
Fuelcooler-Overview....................................................................10-7