New Holland TD65F User manual

SERVICE MANUAL
Part number 84574094A
English
February 2017
Copyright © 2017CNH GLOBAL N.V. All Rights Reserved.
SERVICE
MANUAL
1/1
Part number 84574094
TD65F / TD75F / TD85F
Tractor
TD65F
TD75F
TD85F
Tractor

SERVICEMANUAL
TD65FWithoutcab,12x12,TD65FWithoutcab,20x12,TD65FWithoutcab,
12x12,SemiKnock-DownArgentina,TD65FWithoutcab,20x12,Semi
Knock-DownArgentina,TD75FWithoutcab,12x12,TD75FWithoutcab,
20x12,TD75FWithoutcab,12x12,SemiKnock-DownArgentina,TD75F
Withoutcab,20x12,SemiKnock-DownArgentina,TD85FWithoutcab,12x12,
TD85FWithoutcab,20x12,TD85FWithoutcab,12x12,SemiKnock-Down
Argentina,TD85FWithoutcab,20x12,SemiKnock-DownArgentina
84574094A19/10/2016
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Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.106]Valvedriveandgears..............................................................10.2
[10.101]Cylinderheads.....................................................................10.3
[10.105]Connectingrodsandpistons.......................................................10.4
[10.103]Crankshaftandywheel............................................................10.5
[10.110]Balanceranddamper..............................................................10.6
[10.114]Pumpdrives........................................................................10.7
[10.218]Fuelinjectionsystem...............................................................10.8
[10.400]Enginecoolingsystem.............................................................10.9
[10.304]Enginelubricationsystem........................................................10.10
[10.102]Panandcovers..................................................................10.11
[10.210]Liftpumpandlines...............................................................10.12
Clutch.......................................................................................18
[18.100]Clutchmechanicalreleasecontrol.................................................18.1
[18.110]Clutchandcomponents............................................................18.2
Transmission..............................................................................21
[21.114]Mechanicaltransmission...........................................................21.1
[21.160]Creeper............................................................................21.2
[21.162]Reverser...........................................................................21.3
[21.182]Differential..........................................................................21.4
Four-WheelDrive(4WD)system..................................................23
[23.202]Electro-hydrauliccontrol...........................................................23.1
[23.304]Four-WheelDrive(4WD)gearbox.................................................23.2
[23.314]Driveshaft..........................................................................23.3
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Frontaxlesystem.......................................................................25
[25.100]Poweredfrontaxle.................................................................25.1
[25.102]Frontbevelgearsetanddifferential...............................................25.2
[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.3
[25.310]Finaldrives.........................................................................25.4
Frontaxlesystem.......................................................................25
[25.100]Poweredfrontaxle.................................................................25.5
[25.102]Frontbevelgearsetanddifferential...............................................25.6
[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.7
[25.310]Finaldrives.........................................................................25.8
Rearaxlesystem........................................................................27
[27.100]Poweredrearaxle..................................................................27.1
[27.106]Rearbevelgearsetanddifferential................................................27.2
[27.120]Planetaryandnaldrives..........................................................27.3
PowerTake-Off(PTO).................................................................31
[31.101]Rearmechanicalcontrol...........................................................31.1
Brakesandcontrols....................................................................33
[33.220]Trailerbrakehydrauliccontrol......................................................33.1
[33.202]Hydraulicservicebrakes...........................................................33.2
[33.110]Parkingbrakeorparkinglock......................................................33.3
Hydraulicsystems.......................................................................35
[35.204]Remotecontrolvalves.............................................................35.1
[35.114]Three-pointhitchcontrolvalve.....................................................35.2
[35.322]Regulated/Lowpressuresystem...................................................35.3
Hitches,drawbars,andimplementcouplings..................................37
[37.110]Rearthree-pointhitch..............................................................37.1
Steering.....................................................................................41
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[41.206]Pump...............................................................................41.1
[41.216]Cylinders...........................................................................41.2
[41.200]Hydrauliccontrolcomponents......................................................41.3
Cabclimatecontrol.....................................................................50
[50.104]Ventilation..........................................................................50.1
[50.200]Airconditioning.....................................................................50.2
Electricalsystems.......................................................................55
[55.518]Wiperandwashersystem..........................................................55.1
[55.301]Alternator...........................................................................55.2
[55.201]Enginestartingsystem.............................................................55.3
[55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls...................55.4
[55.523]Cabhitchcontrols..................................................................55.5
[55.408]Warningindicators,alarms,andinstruments......................................55.6
[55.302]Battery..............................................................................55.7
[55.100]Harnessesandconnectors.........................................................55.8
Platform,cab,bodywork,anddecals.............................................90
[90.154]Cabdoorsandhatches............................................................90.1
[90.151]Cabinterior.........................................................................90.2
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INTRODUCTION
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Contents
INTRODUCTION
Internationalsymbols(*)........................................................................3
Foreword-Importantnoticeregardingequipmentservicing(*)................................4
Foreword-Howtouseandnavigatethroughthismanual(*)..................................5
Safetyrules(*)................................................................................10
Safetyrules-Ecologyandtheenvironment(*)...............................................15
Safetyrules(*)................................................................................16
BasicinstructionsHardware(*)...............................................................17
Basicinstructions-Shopandassembly(*)...................................................18
Torque-Minimumtighteningtorquesfornormalassembly(*)...............................20
Torque-Standardtorquedataforhydraulics(*)..............................................25
(*)Seecontentforspecicmodels
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INTRODUCTION
Internationalsymbols
TD65FLA
TD75FLA
TD85FLA
Asaguidetotheoperationofthemachine,variousuniversalsymbolshavebeenutilizedontheinstruments,controls,
switches,andfusebox.Thesymbolsareshownbelowwithanindicationoftheirmeaning.
Heaterplugfor
coldstartTurningsignalPowerT ake-Off
(PTO)Reactioncontrol
Alternator
chargingActivatedmemoryTransmissionin
neutral
Accessories
socket
FuellevelTurnsignalsCreeperselectionImplementsocket
Automaticfuel
shut-off
Turnsignals-one
trailer
Lowspeed
selectionPercentageslip
Enginespeed
(rpmx100)
Turnsignals-two
trailers
Highspeed
selection
Raisingofthe
hydrauliclift
HourmeterWindshield
washerRoadspeedRearhitchlower
Engineoil
pressure
Windscreenwash
wipeDifferentialLockHydrauliclift heightthreshold
Enginecoolant
temperature
Heating
temperature
control
Rearaxleoil
temperature
Hydrauliclift
disabled
CoolantlevelCabrecirculation
fan
Transmissionoil
pressure
Transmission
ltersand
hydrauliclters
MachinelightsAirconditioner
AuxiliaryFront
WheelDrive
(AFWD)operated
Remotecontrol
valveextension
MainbeamheadAirFilter
RestrictionWarning!
Remotecontrol
valvecommand
retraction
LowbeamParkingbrakeDangerwarning
lights
Remotecontrol
valveotation
WorklampsBrakeuidlevelVariablecontrolMalfunction!See
Operator’s
StoplampTrailerbrakePressurized!
Opencarefully
Malfunction!
(alternative
symbol)
Klaxon
Warning!
Corrosive
substance
PositioncontrolBrakeuidlevel
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INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing
TD65FWithoutcab,12x12LA
TD65FWithoutcab,20x12LA
TD75FWithoutcab,12x12LA
TD75FWithoutcab,20x12LA
TD85FWithoutcab,12x12LA
TD85FWithoutcab,20x12LA
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecicationsatanytimewithout
noticeandwithoutincurringanyobligationtoinstallthemonunitspreviouslysold.Specications,descriptions,and
illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.
Incaseofquestions,refertoyourNEWHOLLANDSalesandServiceNetworks.
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INTRODUCTION
Foreword-Howtouseandnavigatethroughthismanual
TD65FWithoutcab,12x12LA
TD65FWithoutcab,20x12LA
TD75FWithoutcab,12x12LA
TD75FWithoutcab,20x12LA
TD85FWithoutcab,12x12LA
TD85FWithoutcab,20x12LA
Thismanualhasbeenproducedbyanewtechnicalinformationsystem.Thisnewsystemisdesignedtodeliver
technicalinformationelectronicallythroughwebdelivery(eTIM),DVD,andpapermanuals.Acodingsystemcalled
SAPhasbeendevelopedtolinkthetechnicalinformationtootherProductSupportfunctions,e.g.,Warranty.
Technicalinformationiswrittentosupportthemaintenanceandserviceofthefunctionsorsystemsonacustomer's
machine.Whenacustomerhasaconcernontheirmachineitisusuallybecauseafunctionorsystemontheirma-
chineisnotworkingatall,isnotworkingefciently,orisnotrespondingcorrectlytotheircommands.Whenyourefer
tothetechnicalinformationinthismanualtoresolvethatcustomer'sconcern,youwillndalltheinformationclassied
usingtheSAPcoding,accordingtothefunctionsorsystemsonthatmachine.Onceyouhavelocatedthetechnical
informationforthatfunctionorsystem,youwillthenndallthemechanical,electricalorhydraulicdevices,compo-
nents,assemblies,andsubassembliesforthatfunctionorsystem.Youwillalsondallthetypesofinformationthat
havebeenwrittenforthatfunctionorsystem:thetechnicaldata(specications),thefunctionaldata(howitworks),
thediagnosticdata(faultcodesandtroubleshooting),andtheservicedata(remove,installadjust,etc.).
ByintegratingSAPcodingintotechnicalinformation,youwillbeabletosearchandretrievejusttherightpieceof
technicalinformationyouneedtoresolvethatcustomer'sconcernonhismachine.Thisismadepossiblebyattaching
3categoriestoeachpieceoftechnicalinformationduringtheauthoringprocess.
TherstcategoryistheLocation,thesecondcategoryistheInformationTypeandthethirdcategoryistheProduct:
•LOCATION-thecomponentorfunctiononthemachine,thatthepieceoftechnicalinformationisgoingtodescribe
(e.g.,Fueltank).
•INFORMATIONTYPE-thepieceoftechnicalinformationthathasbeenwrittenforaparticularcomponentorfunc-
tiononthemachine(e.g.,CapacitywouldbeatypeofT echnicalDatadescribingtheamountoffuelheldbythefuel
tank).
•PRODUCT-themodelforwhichthepieceoftechnicalinformationiswritten.
Everypieceoftechnicalinformationwillhavethosethreecategoriesattachedtoit.Youwillbeabletouseanycombi-
nationofthosecategoriestondtherightpieceoftechnicalinformationyouneedtoresolvethatcustomer'sconcern
ontheirmachine.
Thatinformationcouldbe:
•theprocedureforhowtoremovethecylinderhead
•atableofspecicationsforahydraulicpump
•afaultcode
•atroubleshootingtable
•aspecialtool
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