Newave PowerScale User manual

PowerScale
USER MANUAL
Edition 01.02.2011
PowerScale highlights at a glance
¾Best in class efficiency
Cost savings during the entire life-cycle(TCO)
¾Low input harmonic distortion
Cost saving during installation
¾Input Power Factor near unity
Cost savings during installation and the entire life-
cycle(TCO)
¾Compact size
Floor space cost savings
Three-phase UPS system
Power range: 10-50kVA
Specifications are subject to change without notice

CONTACT INFORMATION
Newave Certifications & Recognitions
Newave Group Companies
Newave Energy Holding SA
Via Luserte Sud 9
6572 Quartino
Switzerland
Tel. [phone]
Fax [phone]
[email protected]
www.newavenergy.com
Head office: Operations, Sales & Marketing
Newave SA
Via Luserte Sud 9
6572 Quartino
Switzerland
Tel. [phone]
Fax [phone]
[email protected]
www.newavenergy.com
Subsidiaries
Austria
Newave Österreich GmbH
Laxenburgerstrasse 252
A-1230 Wien
Österreich
Tel. [phone]
Fax [phone]
[email protected]
www.newaveups.at
Latin America
Newave South America LTDA
Rua Clodomiro Amazonas No. 1422
Suite 68
BR-04537-002 - São Paulo
Tel. [phone]
Hong Kong & China
Newave Energy Hong Kong ltd
Room 2506, West Tower, Shun Tak Centre
HK-168-200 Connaught Road Central
Tel. [phone]
[email protected]
with branch office in China:
Newave Energy (Jiangmen) Limited
9/F Kawa House, 49 Jiangshe Road,
Jiangmen, GuangDong, China
Postal Code: 529000
Tel. [phone]
Fax [phone]
info @newave.cn.com
www.newave.com.cn
Spain
Newave España SA
Arturo Soria 329 1 D
ES-28033 Madrid
Tel. [phone]
Fax [phone]
[email protected]
www.newave.es
Switzerland
Newave Energy AG
Industriestrasse 5
CH-5432 Neuenhof
Switzerland
Tel. [phone]
Fax [phone]
Fax [phone]
[email protected]
www.newaveups.com
Finland
Newave Finland OY
Niittlyäntie 5 (postal)
Läkkisepänkuja 6 (visiting)
FIN-00620 Helsinki
Tel. [phone]
India
Newave Energy India Private Limited
102/103 Tanishka, Akurli Road,
Near Big Bazar, Kandivali East
IN-400 101 Mumbai
Tel. [phone]
Fax [phone]
[email protected]
www.newaveups.com
[email protected]
www.newavenergy.ch
with branch office in Biel:
Am Wald 36
CH-2504 Biel
Switzerland
Tel. [phone]
Fax [phone]
[e-mail]
Fax [phone]
[e-mail]
www.newaveups.fi
Germany
Newave USV Systeme GmbH
Summerside Ave. C 207
Baden Airpark
D-77386 Rheinmünster
Tel. [phone]
Italy
NEWAVE Italia
Via Vincenzo Ussani, 90
I-00151 Roma
Tel. [phone]
Fax. [phone]
[email protected]
www.newaveups.it
The Netherlands
Newave UPS Systems BV
Stephensonweg 9
NL-4207 HA Gorinchem
Tel. [phone]
Fax [phone]
[email protected]
www.newaveups.nl
Fax [phone]
[e-mail]
www.newave-usv.de

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GENERAL CONTENTS OF THE
USER MANUAL PowerScale
0 SECTION-0:
0.1 FOREWORD
0.2 POWERSCALE SYSTEM DESCRIPTION
1 SECTION-1:
1.1 SAFETY INSTRUCTIONS
1.1.1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL
1.1.2 SYMBOLS, CONTROLS AND INDICATORS
1.1.3 OPERATOR PRECAUTIONS
1.1.4 ENVIRONMENTAL CONSIDERATIONS
1.1.5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING
1.1.6 INQUIRIES
1.2 SYSTEM DESCRIPTION
1.2.1 MECHANICAL CHARACTERISTICS POWERSCALE 10-15KVA CABINET A
1.2.2 MECHANICAL CHARACTERISTICS POWERSCALE 10-25KVA CABINET B
1.2.3 MECHANICAL CHARACTERISTICS POWERSCALE 30-50KVA CABINET C
1.2.4 GENERAL SYSTEM DESCRIPTION
1.2.5 QUALITY STANDARDS AND UPS CLASSIFICATION CODE
1.2.6 SINGLE/PARALLEL CONFIGURATIONS
1.2.7 WARRANTY
1.2.8 EXTENDED WARRANTY
1.3 DELIVERY – TRANSPORT - STORAGE
1.3.1 INTRODUCTION
1.3.2 RECEIPT OF THE UPS AND VISUAL INSPECTION
1.3.3 UNPACKING
1.3.4 NAMEPLATE
1.3.5 BATTERIES AND STORAGE
1.4 SITE PLANNING AND POSITIONING
1.4.1 PLANNING BEFORE THE INSTALLATION
1.4.2 POSITIONING OF UPS AND BATTERY CABINET
1.5 ELECTRICAL INSTALLATION
1.5.1 PREPARATION FOR THE INPUT CABLING
1.5.2 INSTALLATION CHECKLIST

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2 SECTION-2:
2.1 BLOCK DIAGRAM
2.1.1 WIRING AND BLOCK DIAGRAMS
2.1.2 RECOMMENDED CABLE SECTIONS & FUSE RATINGS
2.1.3 CONNECTION DIAGRAM POWERSCALE
2.2 FRONT AND REAR VIEW
2.2.1 FRONT AND REAR VIEW OF POWERSCALE CABINET A
2.2.2 FRONT AND REAR VIEW OF POWERSCALE CABINET B
2.2.3 FRONT AND REAR VIEW OF POWERSCALE CABINET C
2.3 BATTERY CONNECTIONS
2.3.1 BATTERY ENCLOSURES CABINETS A & B AND EXTERNAL BATTERY
3 SECTION-3:
3.1 INTERFACING
3.1.1 SMART PORT JD1 (SERIAL RS 232 / SUB D9 / FEMALE) AND USB PORT
3.1.2 CUSTOMER INTERFACE AND DRY PORTS (TERMINALS X1 STANDARD)
3.1.3 JR1 / RS485 INTERFACE FOR MULTIDROP
4 SECTION-4:
4.1 OPERATION
4.1.1 COMMISSIONING
4.1.2 CONTROL PANEL
4.1.3 OPERATING MODES
5 SECTION-5:
5.1 OPERATION – PROCEDURES
5.1.1 START-UP PROCEDURE
5.1.2 SHUTDOWN PROCEDURE
5.1.3 LOAD TRANSFER: FROM INVERTER OPERATION TO MAINTENANCE BYPASS
5.1.4 LOAD TRANSFER: FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS
6 SECTION-6:
6.1 MULTI-CABINET CONFIGURATION
6.1.1 CONCEPT OF MULTI-CABINET CONFIGURATION
6.1.2 INSTALLATION INSTRUCTIONS
6.1.3 COMMISSIONING OF PARALLEL CONFIGURATION
7 SECTION-7:
7.1 MAINTENANCE
7.1.1 INTRODUCTION
7.1.2 USER RESPONSIBILITIES
7.1.3 ROUTINE MAINTENANCE
7.1.4 BATTERY TEST
7.1.5 BATTERY MAINTENANCE
7.1.6 BATTERY DISPOSAL AND RECYCLING

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8 SECTION-8:
8.1 TROUBLESHOOTING
8.1.1 ALARMS
8.1.2 MENU, COMMANDS, EVENT LOG AND MEASUREMENTS
8.1.3 FAULT IDENTIFICATION AND RECTIFICATION
9 SECTION-9:
9.1 OPTIONS
9.1.1 INTRODUCTION
9.1.2 REMOTE SHUTDOWN
9.1.3 GENERATOR ON FACILITIES
9.1.4 WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE
9.1.5 SNMP CARD/ADAPTER FOR NETWORK MANAGEMENT / REMOTE MONITORING
9.1.6 MODEM/ETHERNET CARD NEWAVEWATCH MANAGEMENT SOFTWARE
10 SECTION-10: TECHNICAL DATA SHEET
10.1 POWERSCALE SYSTEM DESCRIPTION
10.2 TECHNICAL CHARACTERISTICS
10.2.1 MECHANICAL CHARACTERISTICS POWERSCALE 10-15KVA CABINET A
10.2.2 MECHANICAL CHARACTERISTICS POWERSCALE 10-25KVA CABINET B
10.2.3 MECHANICAL CHARACTERISTICS POWERSCALE 30-50KVA CABINET C
10.3 INPUT CHARACTERISTICS
10.3.1 GRAPH: INPUT PF VERSUS % LOAD
10.3.2 GRAPH: INPUT DISTORTION THDI VERSUS % LOAD
10.4 BATTERY CHARACTERISTICS
10.5 OUTPUT CHARACTERISTICS
10.5.1 GRAPH: AC – AC EFFICIENCY WITH LINEAR LOAD @ COSPHI 1
10.6 ENVIRONMENTAL CHARACTERISTICS
10.7 STANDARDS
10.8 COMMUNICATION
10.8.1 POWER MANAGEMENT DISPLAY (PMD)
10.8.2 MIMIC DIAGRAM
10.8.3 DISPLAY
10.8.4 CUSTOMER INTERFACES (TERMINALS X1 STANDARD)
10.8.5 CUSTOMER INPUTS DRY PORTS: TERMINAL BLOCK X1
10.8.6 CUSTOMER OUTPUTS DRY PORTS: TERMINAL BLOCKS X1 (OPTION RELAY SLOT CARD)
10.9 OPTIONS
10.9.1 SNMP CARD / WAVEMON MANAGEMENT SOFTWARE

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10.10 BATTERY AUTONOMIES
10.10.1 EXAMPLES OF BATTERY AUTONOMY AT FULL LOAD WITH STANDARD CABINETS AND
STANDARD BATTERY CONFIGURATION
10.11 INSTALLATION PLANNING
10.11.1 HEAT DISSIPATION PER UPS RANGE WITH NON-LINEAR LOAD
10.12 WIRING AND BLOCK DIAGRAMS FOR ALL UPS FRAMES
10.12.1 TERMINAL CONNECTIONS OVERVIEW
10.12.2 INPUT FEED RATINGS

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0.1 FOREWORD
The UPS System operates with mains, battery or bypass power. It contains components that carry high
currents and voltages. The properly installed UPS System is grounded to earth and IP 20 rated against
electrical shock and foreign objects. Installation and service have to be done by the manufacturer’s
qualified technicians or their authorized service partners.
OPERATIONS INSIDE THE UPS MUST BE PERFORMED
BY A SERVICE ENGINEER FROM THE MANUFACTURER
OR FROM AN AGENT AUTHORIZED BY THE
MANUFACTURER.
This user manual contains guidelines to check delivery, installing and commissioning of the UPS and is
intended for people who plan the installation, install, commission and use or service the UPS. The
reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical
schematic symbols
CAREFULLY READ THE USER MANUAL BEFORE
OPERATING OR WORKING ON THE UPS.

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0.2 POWERSCALE SYSTEM DESCRIPTION
In environments that demand zero downtime, continuous power protection availability is essential. In
order to respond to today’s dynamic IT and process-related environments that experience daily change
through new server technologies, migration and centralization, resilient and easily adaptable power
protection concepts are required.
POWERSCALE is the foundation for continuous power protection availability of network-critical
infrastructures in enterprise data centers where business continuity has paramount importance and in
process control environment where manufacturing continuity is essential.
POWERSCALE is an advanced double conversion UPS, VFI (Voltage and Frequency Independent)
topology that responds fully to both highest availability and environmentally friendly requirements
compliant with IEC 62040-3 (VFI-SS-111) standards.
The POWERSCALE UPS features innovations that combine to deliver the industry’s best key values like:
enhanced power performance, parallel capability and connectivity’s interaction.
When operating in parallel configuration, each POWERSCALE can take the leadership role avoiding
single points of failure in the parallel chain ensuring the highest level of power availability.
The most demanding IT infrastructures start with low power before achieving its full capacity. It is in this
case essential to be able to recover the missing power requirement without risk for the applied load.
POWERSCALE allows for system upgrades to meet the highest level of availability interruption free and
without a temporary transfer the load to row mains (by-pass).
This Technical Specification provides detailed technical information on the mechanical, electrical and
environmental performance of the POWERSCALE that can support to give answers to tender and end-
user requirements. The POWERSCALE was designed to respond to the most stringent safety, EMC and
other important UPS standards.
POWERSCALE is a stand-alone UPS which can be paralleled for power protection increase and/or for
redundancy purpose. It offers 7 different power ranges: 10-15-20-25-30-40-50kVA in three different
cabinet sizes.
Up to 20 UPS can be paralleled together to achieving any redundant power capacity with common or
separate battery configuration.

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CONTENTS SECTION-1
1.1 SAFETY INSTRUCTIONS...................................................................................................................2
1.1.1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL...........................................................2
1.1.2 SYMBOLS, CONTROLS, AND INDICATORS ............................................................................2
1.1.3 OPERATOR PRECAUTIONS......................................................................................................3
1.1.4 ENVIRONMENTAL CONSIDERATIONS....................................................................................4
1.1.5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING............................................4
1.1.6 INQUIRIES...................................................................................................................................4
1.2 SYSTEM DESCRIPTION ....................................................................................................................5
1.2.1 MECHANICAL CHARACTERISTICS POWERSCALE 10-20KVA CABINET A..........................5
1.2.2 MECHANICAL CHARACTERISTICS POWERSCALE 10-25KVA CABINET B..........................5
1.2.3 MECHANICAL CHARACTERISTICS POWERSCALE 25-50KVA CABINET C..........................6
1.2.4 GENERAL SYSTEM DESCRIPTION..........................................................................................6
1.2.4.1 Feature : Advanced-Booster Technology............................................................................6
1.2.4.2 Feature : Flexible Battery Management (FBM) ...................................................................7
1.2.4.3 Feature : DPA Technology - Decentralized Parallel Architecture.......................................7
1.2.5 QUALITY STANDARDS AND UPS CLASSIFICATION CODE...................................................7
1.2.6 SINGLE/PARALLEL CONFIGURATIONS...................................................................................8
1.2.7 WARRANTY ................................................................................................................................8
1.2.8 EXTENDED WARRANTY............................................................................................................9
1.3 DELIVERY – TRANSPORT - STORAGE...........................................................................................9
1.3.1 INTRODUCTION .........................................................................................................................9
1.3.2 RECEIPT OF THE UPS AND VISUAL INSPECTION.................................................................9
1.3.3 UNPACKING..............................................................................................................................10
1.3.4 NAMEPLATE.............................................................................................................................11
1.3.5 BATTERIES AND STORAGE....................................................................................................11
1.3.5.1 Storage of battery..............................................................................................................11
1.3.5.2 Storage of UPS..................................................................................................................12
1.4 SITE PLANNING AND POSITIONING .............................................................................................12
1.4.1 PLANNING BEFORE THE INSTALLATION..............................................................................12
1.4.2 POSITIONING OF UPS AND BATTERY CABINET..................................................................12
1.4.2.1 Final Transport...................................................................................................................12
1.4.2.2 Positioning .........................................................................................................................13
1.5 ELECTRICAL INSTALLATION.........................................................................................................14
1.5.1 PREPARATION FOR THE INPUT CABLING ...........................................................................15
1.5.1.1 Mains Supply and Earth connection..................................................................................15
1.5.1.2 Single Input Feed...............................................................................................................16
1.5.1.3 Dual Input Feed .................................................................................................................16
1.5.1.4 Preparation for the Output Cabling....................................................................................18
1.5.1.5 Connection of the Load......................................................................................................18
1.5.2 INSTALLATION CHECKLIST....................................................................................................19

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3
1.1 SAFETY INSTRUCTIONS
1.1.1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL
WARNING! THERE IS DANGER OF AN ELECTRICAL IMPACT
NOTE! READ THE INFORMATION, IN ORDER TO AVOID EQUIPMENT
DAMAGES
1.1.2 SYMBOLS, CONTROLS, AND INDICATORS
PROTECTIVE GROUNDING TERMINAL
A terminal which must be connected to earth ground prior to making any
other connection to the equipment.
A terminal to which or from which a direct current or voltage may be
applied or supplied.
Three-phase alternating current
This symbol indicates the word “phase”.
ON The principal power switch is in the “ON” position
OFF The principal power switch is in the “OFF” position.
C
St CAUTION: REFER TO MANUAL Refer to the Operator’s Manual for more information
DANGER: RISK OF ELECTRIC SHOCK
There is a risk of electric shock present, and you should observe
associated warnings. The UPS contains high voltages.
Caution
Risk of explosion of battery is replaced by an incorrect type. Dispose of
used batteries according to the instruction.
!

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1.1.3 OPERATOR PRECAUTIONS
The only user operations permitted are:
•Use of the LCD control panel (LCD Display) and of the Maintenance Bypass
•Start up and shut down of the UPS of the user field (excluding the commissioning start up)
•Operation of additional connectivity modules:
•SNMP adapters and their software
•Modem/GSM or Modem/Ethernet adapters and their software
•Multidrop Kit for paralleling connectivity information between multi-UPS configurations
The user must follow the precautions and only perform the described operations. Also in these measures the
operator of the USP System must adhere to the instructions in this manual. Any deviations from the instructions
could be dangerous to the user or cause accidental load loss.
NEWAVE SA DOES NOT TAKE ANY RESPONSIBILITY FOR DAMAGES CAUSED THROUGH WRONG
MANIPULATIONS OF THE UPS SYSTEM.
WARNING!
IT IS PROHIBITED TO REMOVE ANY SCREWS FROM THE UPS SYSTEM OR
FROM THE BATTERY CABINET. THERE IS A DANGER OF ELECTRICAL SHOCK.
WARNING!
HIGH FAULT CURRENTS (LEAKAGE CURRENTS):
BEFORE CONNECTING THE MAINS YOU MUST ENSURE THAT THERE IS A
PROPER EARTH CONNECTION!
WARNING!
THE USER MUST DISPLAY A WARNING SHIELD ON ALL PRIMARY UPS
CIRCUIT BREAKERS. THE SERVICE PERSONNEL HAS TO BE INFORMED
ABOUT DANGEROUS VOLTAGES. THE WARNING PANELS MUST CONTAIN
THE FOLLOWING TEXT: “ BEFORE STARTING WITH THE MAINTENANCE
WORK ON THE CIRCUIT BREAKERS MAKE SURE THE UPS IS ISOLATED

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1.1.4 ENVIRONMENTAL CONSIDERATIONS
The UPS must be installed according to the recommendations in this manual. To operate the UPS at peak
efficiency, your installation site should meet the environmental parameters outlined in this manual. Excessive
amount of dust in the operating environment of UPS may cause damage or lead to malfunction. The UPS should
be always protected from the outside weather and sunshine. If you intend to operate the system at an altitude
higher than 1000 meters, contact your local sales or service office for important information about high altitude
operation. The operating environment must meet the weight, airflow, size and clearance requirements specified in
the technical datasheet.
Under no circumstances the UPS should be installed in an airtight room, in the presence of flammable gases, or in
an environment exceeding the specification.
The basic environmental requirements of the UPS system are:
•Ambient Temperature Range: 0 to +40˚C (32 – 104˚F)
•Recommended Operating Range: +20 to +25˚C (68 – 77˚F)
•Maximum Relative Humidity: 95% (non-condensing)
The UPS cabinet uses forced air cooling to regulate internal component temperature. Air inlets are in the bottom
sides and front of the cabinet, and outlets in the rear of the cabinet. You must allow clearance in back of the
cabinet for proper air circulation. Refer to Section 1, 4.2.2 POSITIONING for clearance requirements.
1.1.5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING
The product has the CE marking in compliance with the following European directives:
•Low Voltage Directive: 2006/95/EC
•EMC Directive: 2004/108/EC
Declaration of conformity with UPS harmonized standards and directives EN 62040-1 (Safety) and EN 62040-2
(EMC) is enclosed in Annexe (1)
Safety IEC/EN 62040-1, IEC/EN 60950-1
Electromagnetic Compatibility IEC/EN 62040-2, IEC/EN61000-3-2,
IEC/EN61000-6-2,
EMC Classification for 10kVA 15-50kVA
Emission Class C2 C3
Immunity Class C3
Performance IEC/EN62040-3
Product certification CE
Degree of protection IP 20
1.1.6 INQUIRIES
Address inquiries about the UPS and battery cabinet to the local office or agent authorized by the manufacturer.
Please note the type code and the serial number of the equipment and contact your nearest agent authorized by
the manufacturer (www.newavenergy.com under Resellers).
The Code and the serial no. are shown on the nameplate see Section 1, 1.3.4 Nameplate

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1.2 SYSTEM DESCRIPTION
The product described in this manual is a transformerless Uninterruptible Power System (UPS). It is a true online,
continuous duty, double conversion, solid state, three-phase system, providing conditioned and uninterruptible AC
power to protect the customer’s load from all nine power failures.
1.2.1 MECHANICAL CHARACTERISTICS POWERSCALE 10-20KVA CABINET A
PowerScale Cabinet A
Power range kVA 10 15 20
Dimensions (WxHxD) mm 345x720x710
Weight without battery kg 60 62 64
Weight with battery with 48
block of 7Ah kg 180 182 184
with standard packaging kg + 4
Colour Graphite grey (RAL 7024)
1.2.2 MECHANICAL CHARACTERISTICS POWERSCALE 10-25KVA CABINET B
PowerScale Cabinet B
Max. Power connection kVA 10 15 20 25
Dimensions (WxHxD) mm 345x1045x710
Weight without battery kg 88 90 92 94
Weight with battery with
96 block of 7Ah kg 328 330 332 334
with standard packaging kg + 5
Colour Graffito grey (RAL 7024)

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1.2.3 MECHANICAL CHARACTERISTICS POWERSCALE 25-50KVA CABINET C
PowerScale Cabinet C
Max. Power connection kVA 25 30 40 50
Dimensions (WxHxD) mm 440x1400x910
Weight without battery kg (9Ah/28Ah)
151/135 (9Ah/28Ah) 160/145 9Ah/28Ah 165/150 9Ah/28Ah 170/155
Weight with battery
144 blocks of 7/9Ah kg 540 550 555 560
48 blocks of 28Ah kg 605 615 620 625
with standard packaging kg + 5
Colour Graffito grey (RAL 7024)
1.2.4 GENERAL SYSTEM DESCRIPTION
The UPS’s are used to protect sensitive equipment and prevent loss of valuable electronic information, minimise
equipment downtime, and minimise the adverse effect on production equipment due to unexpected power
problems.
The UPS system continually monitors incoming electrical power and removes the surges, spikes, sags, and other
irregularities that are inherent in commercial utility power. Working with a building‘s electrical system, the UPS
system supplies clean, consistent power that sensitive electronic equipment requires for reliable operation. During
brownouts, blackouts, and other power interruptions, batteries provide emergency power to safeguard operation.
The UPS system is housed in single freestanding cabinets. The cabinets line up and match in style and colour, and
have safety shields behind the doors for hazardous voltage protection.
1.2.4.1 Feature : Advanced-Booster Technology
Traditional input THD filters are no longer needed with this UPS product. The build-in advanced booster technology
of UPS modules provides perfect sinusoidal input power quality at 0.99 input power factor with harmonic content
less than 3% THD(i). This leads to more reliable total system operation and savings in generator and transformer
sizing as losses in the windings are minimised.
Due to the active front booster, regulating each individual phase, the UPS is comparable to a clean resistor load
(unity) from the mains perspective. Thus, the high input power factor provides minimised cabling and fusing costs
due to no reactive power consumption. The low harmonic currents are due to high input power factor and provide
the benefits:
•No additional losses in wires and cables
•No extra heating of transformers and generators with shortened service life

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•No over sizing of generators
•No false circuit breaker tripping and malfunction
•No erratic operation of computers, telecommunication, monitors, electronic test equipment etc.
•No Resonance with power factor correction capacitors
1.2.4.2 Feature : Flexible Battery Management (FBM)
The Flexible Battery Management (FBM) has been designed in all NEWAVE UPS products with the goal to avoid
the deterioration of battery age. The FBM – Key Features protect the battery from environmental negative impacts
(high temperature and false manipulations) and avoid deterioration of battery life by advanced management of
battery charging and preventive failure diagnostics. The implemented features result in benefits not only for the end
user, but also to the environment. The battery user will be required to replace his batteries less often. This
translates into financial and environmental benefits. Last but not least a well protected and managed battery is a
healthy battery and hence it enhance the overall availability of the UPS system.
The major benefits are:
•AC-Ripple free battery charging due to DC-DC charger separated from the rectifier and inverter
•Wide range of number of battery blocks (16-50(*) blocks of 12V)
•UPS’S wide input voltage window tolerance extends the battery life due to less discharge cycles
•Battery discharge protection caused by load jumps
•Proactive battery protection from false manipulations and inadequate charging voltages
•Proactive battery failure detection thanks to Advanced Battery Diagnosis (ABD) - Algorithm
•User selectable battery tests
•Optional temperature compensated charging to enhance battery life
Hence, the function of FBM system is to prolong the battery life considerably compared to traditional systems. In a
traditional online UPS the inverter also causes ripple-current to be fed to batteries causing corrosion.
(*) depending of the effective load in kW used by system.
1.2.4.3 Feature : DPA Technology - Decentralized Parallel Architecture
The UPS product features DPA paralleling technology that provides N+X redundancy without introducing a single-
point-of-failure. The products utilizing the DPA technology are completely autonomous be means of individual
Power Units, Bypasses, CPU’s, Control Panels and separate battery configuration for each single module.
The DPA technology makes it more reliable than traditional paralleling techniques. A parallel UPS system means
the linking together of two or more UPS units in parallel so that in the unlikely event one fails the other can
automatically take up the load. Traditionally a parallel redundancy configuration is achieved by having a random or
fixed master-slave relationship among the UPS units. This master logic gives out individual commands to all the
slaves units. Unfortunately this can lead to a single-point-of-failure for the whole system because if the master logic
or communication to slaves fails, and causes the whole UPS system to be in trouble.
The DPA technology was developed as a Multi-Master logic concept with separated independent regulation and
logic buses to allow parallel capacity system and to maintain the highest system availability. An industry leading
paralleling technology in its own right, the DPA technology enables you to set up a parallel redundant system
giving you 100% conditioned power at all times. Its unique decentralized design eliminates the system level single
point of failure inherent in traditional parallel UPS, and exponentially increases the reliability of the overall system.
DPA technology allows up to ten UPS modules to cover the same load in parallel and redundant configuration. No
vulnerable master logic is needed in this design. It provides automatic load sharing and module level redundancy
with nothing other than the power connecting to the PowerScale version of UPS.
1.2.5 QUALITY STANDARDS AND UPS CLASSIFICATION CODE
The PowerScale will provide your critical equipment with a steady and reliable power supply for many years.
The unique PowerScale belongs to the newest generation of midrange 3phase UPS-Systems. High reliability, low
operating cost and excellent electrical performance are only some of the highlights of this innovative UPS solution.

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The criteria and methods implemented at NEWAVE SA for the design and manufacture correspond to the most
stringent quality standards.
NEWAVE is certified successfully in every areas according to the model of the International Standard ISO 9001/EN
29001 and ISO 14001. The Certification of UPS with the operating performance according to the Norm IEC 62 040-
3 and VDE 0558 Part 530 is accomplished. With it the NEWAVE UPS has the Classification Code VFl-SS-111.
1.2.6 SINGLE/PARALLEL CONFIGURATIONS
Single UPS Configuration: Parallel UPS Configurations:
It is possible to parallel a PowerScale UPS (up to 10 units) in order to increase power capacity or for power
redundancy purpose.
1.2.7 WARRANTY
The UPS supplied is warranted against defects in design, materials for a period of twelve (12) months from its
original date of commissioning or fifteen (15) months from the date of original delivery, whatever comes first,
unless agreed differently between Newave and the partner or customer. Refer to 1.2.8 Extended warranty.
Transportation cost of warranted material is not included in the warranty and has to be paid by the end-user.
Do not return anything without written authorization from NEWAVE or your closest service centre. NEWAVE or the
closest service centre will give you further instructions how to proceed.
Any product must be returned to NEWAVE headquarter in Quartino with transportation charges prepaid and must
be accompanied by a description of the failure. Products without description will not be handled.
The warranty is invalidated, if the UPS has not been installed and/or commissioned by duly trained personnel of
authorised subsidiaries or distributors.
The warranty does not apply in any case of damage or loss caused by misuse, negligence, unauthorized repair or
modification, incorrect installation and commissioning, inappropriate environmental conditions, accident, act of God
or inappropriate application.
If the UPS fails to conform to the above within the warranty period then NEWAVE SA or an authorized service
centre will, at its sole option, repair or replace the UPS or parts of it. All repaired or replaced parts will remain the
property of NEWAVE or of the authorized service centre.
NEWAVE is not liable for any costs resulting from a failure, if the installation, commissioning, repair, alternation, or
ambient conditions of the equipment do not fulfil the requirements specified in the documentation delivered with the
unit and other relevant documentation, such as loss of profits or revenue, loss of equipment, loss of data or
software, cost of substitutes, claims by third parties or otherwise.
Under no circumstances shall NEWAVE, its suppliers or subcontractors be liable for special, indirect, incidental or
consequential damages, losses or penalties. The technical data, information and specifications are valid at the time
of printing. The UPS manufacturer reserves the right to modifications without prior notice.
As general policy, NEWAVE does not recommend the use of any of its products in life support applications where
failure or malfunction of the NEWAVE product can be reasonably expected to cause failure of the life support
device or to significantly affect us safety or effectiveness. NEWAVE does not recommend the use of any of its
products in direct patient care. NEWAVE will not knowingly sell its products for use in such applications unless it
receives in writing assurances satisfactory to NEWAVE that the risks of injury or damage have been minimized, the
customer assumes all such risks and the liability of NEWAVE is adequately protected under the circumstances.

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The UPS may contain batteries that must be re-charged for a minimum of 24 hours every 6 months to
prevent deep discharging. Batteries that have been, for whatever reason, deep discharged are not covered
by the warranty.
1.2.8 EXTENDED WARRANTY
The local office or distributor may grant a Extended Warranty period different to the above twelve (12) months and
refer to local terms of liability as defined in the supply agreement or maintenance contract.
For more details please contact the nearest local office or agent authorized by the manufacturer.
(www.newavenergy.com Resellers).
1.3 DELIVERY – TRANSPORT - STORAGE
1.3.1 INTRODUCTION
This chapter contains all the necessary information for the correct unpacking, positioning, cabling and installation
of the UPS
The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a
pallet jack. Keep the UPS always in upright position and do not drop the equipment. Do not either stack the pallets
because of high-energy batteries involved and the heavy weight
NOTE!
IF THE UPS IS NOT IMMEDIATELY INSTALLED THE FOLLOWING GUIDELINES
MUST BE FOLLOWED:
TRANSPORT:
UPS CABINETS AND/OR BATTERY CABINET CAN FALL OVER. USE THE
SHIPPING BRACKETS ON THE REAR AND FRONT TO SECURE THE
CABINETS. DO NOT TILT THEM MORE THAN 10° FROM VERTICAL,
OTHERWISE CABINETS MAY TIP OVER.
POTENTIAL DANGERS:
•TILTING THE CABINET MIGHT DAMAGE THE SYSTEM AND
THEREFORE SHOULD NO LONGER BE CONNECTED TO THE MAINS.
•WEIGHT OF THE UPS SYSTEM COULD CAUSE SERIOUS INJURIES TO
PERSONS OR ANYTHING IN THE SURROUNDING AREA.
STORAGE:
•THE UPS SHOULD BE STORED IN THE ORIGINAL PACKING AND
SHIPPING CARTON
•THE RECOMMENDED STORING TEMPERATURE FOR THE UPS
SYSTEM AND BATTERIES IS BETWEEN +5 °C AND +40°C.¨
•THE UPS SYSTEM AND THE BATTERIE SETS MUST BE PROTECTED
FROM HUMIDITY < 90% RF (NON-CONDENSING).
1.3.2 RECEIPT OF THE UPS AND VISUAL INSPECTION
Upon receiving the UPS, carefully examine the packing container and the UPS for any sign of physical damage.
The outside ’Tip&Tel’ ( "FRAGILE" and "ARROW") indicator should be intact if the equipment has been transported
in the upright position. In case of rupture or suspect inform immediately:
•The carrier and
•NEWAVE SA.
!

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Ensure that the received UPS corresponds to the material indicated in the delivery note.
The packing container of the UPS protects it from mechanical and environmental damage. To increase its
protection the UPS is wrapped with a plastic sheet.
NOTE!
VISIBLE TRANSPORT DAMAGES MUST BE CLAIMED TO THE CARRIER
IMMEDIATELY AFTER RECEIPT !!
OTHER CLAIM FOR SHIPPING DAMAGE MUST BE FILED IMMEDIATELY TOO
AND THE CARRIER MUST BE INFORMED WITHIN 7 DAYS OF RECEIPT OF THE
EQUIPMENT. THE PACKING MATERIALS SHOULD BE STORED FOR FURTHER
INVESTIGATION.
1.3.3 UNPACKING
Unpack the equipment by removing the packing and shipping materials. Make a visual inspection and check that
’Tip&Tel’ indicator ("FRAGILE" and "ARROW") on the packing container is intact.
Perform the following steps to unpack the UPS equipment from the pallet and make sure that the floor surface is
solid and suitable for the wheeling and heavy weight:
1) Remove packing container by pulling it upwards;
2) Remove the plastic cover from the UPS;
3) Remove pallet from the UPS;
4) Add the enclosed ramp at the rear side of the cabinet and roll the UPS down (only for cabinets A&B)
5) Remove the UPS from the pallet with a forklift (for cabinet C)
6) Retain the packaging materials for future shipment of the UPS;
7) Examine the UPS for any sign of damage. Notify your carrier or supplier immediately if damage is
apparent.
!
!
KG HEAVY !
1)
2) 3) 3)
4) only
A&B

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By unpacking the equipment from the wooden case remove all screws.
1.3.4 NAMEPLATE
The technical specifications of the Equipment are provided on the nameplate, which is situated at the front (internal
door) of the UPS. Check if it corresponds to the purchased material mentioned in the delivery note. For cabinets
A&B the nameplate will be positioned on the rear side, for cabinet C at the front behind the cover.
1.3.5 BATTERIES AND STORAGE
The standard batteries of the UPS are sealed, maintenance-free batteries, mounted usually in an external battery
cabinet and will typically be connected when the UPS is commissioned.
The battery life depends very much on the ambient temperature. A temperature range between +18° and +23°C
will achieve the optimum battery life.
If the UPS is delivered without batteries, NEWAVE is not responsible for any damage or malfunctioning caused to
the UPS by incorrect wiring.
1.3.5.1 Storage of battery
The battery life depends very much on the ambient temperature. It is therefore important not to store the battery
longer than 6 months at 20°C, 3 months at 30°C and 2 months at 35°C storage temperature without a battery
recharge. For long-term storage make sure that the battery is fully recharged every 6 months. Before and after
storing, charge the battery.
Always store the batteries in a dry, clean, cool environment in their original packaging. If the packing container is
removed protect the batteries from dust and humidity.
Bottom screws Sides screws

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WARNING!
SEALED BATTERIES MUST NEVER BE STORED IN A DISCHARGED OR
PARTIALLY DISCHARGED STATE.
EXTREME TEMPERATURE, UNDER- AND OVERCHARGE AND
OVERDISCHARGE WILL DESTROY BATTERIES!
1.3.5.2 Storage of UPS
If you plan to store the UPS prior to use, keep the UPS unpacked in a dry, clean and cool storage room with an
ambient temperature between (+5 °C to +40°C) and humidity of less than 90%.
If the packing container is removed protect the UPS from dust.
NOTE!
THE UPS SYSTEM, THE BATTERY CABINET AND THE BATTERIES ARE HEAVY
AND MAY TIP DURING TRANSPORTATION CAUSING SERIOUS INJURY IF
UNPACKING INSTRUCTIONS ARE NOT CLOSELY FOLLOWED.
1.4 SITE PLANNING AND POSITIONING
1.4.1 PLANNING BEFORE THE INSTALLATION
The equipment must be installed and transported in a upright position. The equipment requires space to
bottom/front and back to enable cooling airflow. It is required to arrange ventilation of the UPS room.
All parts of the UPS for service and user access are accessible from the front and rear, making it a service-friendly
and maintenance-friendly UPS. Reserve enough space from the front (min. 900 mm)
The UPS should be located where:
•Humidity (< 90 % non-condensing) and temperature (+15° and +25°C ) are within prescribed limits
•Fire protection standards are respected
•Cabling can be performed easily
•Available front accessibility for service or periodic maintenance
•Requested air cooling flow should be granted
•The air conditioning system should have sufficient amount of air cooling needed to keep the max. room
temperature rise at desired level:
•Dust or corrosive/explosive gases must be absent
•The place is vibration free
•Only front access is necessary for service and maintenance.
•If the UPS will be installed in bayed enclosures, partition walls have to be installed as well.
An ambient temperature of 15 to 25 Celsius degrees is recommended to achieve a long life of the UPS and
batteries. The cooling air entering the UPS must not exceed +40 °C. Avoid high ambient temperature, moisture and
humidity. The floor material should be non-flammable and strong enough to support the heavy load.
1.4.2 POSITIONING OF UPS AND BATTERY CABINET
1.4.2.1 Final Transport
Check before transporting the surface loading and use a adequate forklift to move the equipment to the final
position.
!