Nilfisk-Advance City Ranger 3500 User manual

City Ranger 3500
BASIC MACHINE
OperatOr’smanual

2Operator’s Manual City Ranger 3500
Introduction
Dear Customer
Congratulations with your Nilsk Outdoor product.
The City Ranger 3500 oers a very exible way of maintaining outdoor areas.
Optimal use of your City Ranger 3500
To ensure optimal performance of your City Ranger 3500, please read this manual carefully before
using the machine. Failure to do so can result in personal injury and damage to the machine.
Safety
The City Ranger 3500 is equipped with various devices to ensure optimal operational safety both
for the user and their surroundings. We ask you to pay particular attention to section 1.1. Safety.
The machine must only be serviced by professionals.
The City Ranger 3500 is designed only for use by professionals. On delivery, the user will
receive thorough training to become a competent operator.
Do not lend it to anyone who has not been thoroughly trained and who has not read this manual
carefully.
The operator’s manual should be considered a permanent part of the machine and must remain
with the machine if sold.
Warnings
Some items in this operator’s manual are marked with this warning symbol.
The warning indicates areas where extra care has to be taken to avoid personal
injury or damage to the machine and its accessories. The warning also shows what
you should pay special attention to.
Reservations
As it is the Nilsk Outdoor Division policy to make continuous improvements, we reserve the right
to alter the specications and equipment at any time without notice. Nilsk Outdoor Division
accepts no liability for errors or omissions in the operator’s manual.
Contact us
Should you have questions of any kind regarding your Nilsk Outdoor product, please do not
hesitate to contact the Nilsk Outdoor Division.
Best regards
Nilsk Outdoor Division, Nilsk-Advance A/S · Transportvej 27 · DK-7620 Lemvig
T. [phone] · F. [phone]
E-mail: info@nilsk-outdoor.com · www.nilsk-outdoor.com
!

3
Operator’s Manual City Ranger 3500
Contents
Content
General information..............................................................................5
1.1 Safety ...................................................................................5
1.2 Attachments..............................................................................8
1.3 EC Declaration of Conformity ................................................................9
1.4 Technical data ...........................................................................10
1.5 Access to the cab .........................................................................13
1.6 Controls on the instrument panel ...........................................................14
1.7 Alarm lights and monitoring indicators ......................................................20
1.8 Other controls............................................................................21
1.9 Fuses ...................................................................................23
1.10 Relays ..................................................................................25
1.11 Driver’s seat .............................................................................26
1.12 Cab heating/air conditioning ...............................................................27
1.13 Trailer...................................................................................28
1.14 Towing..................................................................................29
Operator’s manual ..............................................................................30
2.1 Assembly/disassembly of the control panel ..................................................30
2.2 Fitting an attachment.....................................................................31
2.3 Daily checks before start-up ...............................................................32
2.4. Cleaning and checking after each use........................................................32
2.5 Fuel lling...............................................................................33
2.6 Start, drive and stop ......................................................................34
2.7 High-pressure cleaner.....................................................................37
2.8 Protecting the water circuit against ice ......................................................38
2.9 Transporting the City Ranger 3500 ..........................................................39
Service and maintenance ........................................................................40
3.1 City Ranger 3500 service and maintenance chart..............................................40
3.2 Engine oil ...............................................................................41
3.3 Hydraulic oil .............................................................................43
3.4 Coolant .................................................................................44
3.5 Brake uid ..............................................................................46
3.6 Windscreen washer liquid .................................................................46
3.7 High-pressure cleaner pump oil ............................................................47
3.8 Lubricating ..............................................................................48
3.9 Filters...................................................................................51
3.10 Checking belts ...........................................................................55
3.11 Door adjustment .........................................................................55
3.12 Changing a wheel ........................................................................56
3.13 In case of failure..........................................................................57
3.14 Access to the backup pump ................................................................58
Conditions .....................................................................................60
4.1 Warranty................................................................................60
4.2 Complaints ..............................................................................61
4.3 Disposal.................................................................................61
Wearing parts ..................................................................................62
5.1 Service kits – City Ranger 3500 .............................................................62
5.2 Wearing parts – City Ranger 3500 ..........................................................63
Notes .........................................................................................65

4
The City Ranger 3500
Gain strength as a special machine as well as the multifunction machines broad exibility.
With the City Ranger 3500 you will get high performance and optimum maneuverability
with articulated steering, easy operation, reliability and optimum comfort - and a full year
equipment programme is at your disposal with no less than 14 attachments! Professional quality
attachments improve the function of the machine and are easy to handle.
Multipurpose utility machine
If you need a versatile machine and attachments, our City Ranger oers you a exible 4 in 1
solution with an easy attachment changeover. It can be equipped with a full range of tailor made
quality attachments - fully integrated and designed to work with the machine - ensuring high
performance in every task.
The four main tasks are:
• green care
• street washing
• snow removal
• suction sweeping
Comfort
The City Ranger 3500 is an outdoor utility machine with a spacious cab that is equipped with air
conditioning. The seat is fully adjustable to suit the operator. The seat has pneumatic suspension
as standard and is very comfortable. All the operating controls are optimally positioned for the
operator.
The City Ranger 3500 is a future-proof investment - built to work around the clock and to
have low operating costs.
Introduction
Operator’s Manual City Ranger 3500

5
1
1
2
General information
1.1 Safety
Avoid roll-overs
Do not drive the machine in a place where it
can slide, tip or roll. Do not drive on slopes
with an incline of more than 10°. (Picture 1)
The City Ranger 3500 is a very compact
vehicle because it is intended for driving in
city centres. The driver must avoid turning
sharply as it could jeopardize the stability of
the vehicle.
Avoid standing close to the machine
while it is in use
Make sure that no one is near the machine
while it is in use as there is a danger of
crushing. (Picture 2)
Do not inhale exhaust gas
Exhaust gas is hazardous to health and
can even be fatal. If the machine is run in
a conned space, the exhaust gas must be
adequately ventilated out of the room or
area, using an exhaust hose, for example.
Otherwise doors and windows must be
opened to allow fresh air inside.
Avoid crushing
Make sure that nobody puts their hands,
feet or any limb close to the mobile or
articulated parts of the vehicle.
Other hazards
There may be other circumstances and
situations than those mentioned above
where it may be dangerous to use the City
Ranger 3500.
!
!
!
!
Prevent people from standing in the working area
Max. 10°
Do not drive on slopes with an incline of more than 10°
!
Operator’s Manual City Ranger 3500

6
1
2
General information
Exhaust pipe
Do not touch the exhaust pipe as it becomes
very hot when the machine is running.
(Picture 1)
Hydraulic components
Be aware that the hydraulic components
may get hot when the machine is in use.
Assembly/Disassembly of attachment
Carry out the assembly or disassembly of an
attachment on at or stable ground only!
Attention!
Never loosen the screw on the hydraulic
oil tank this will void the warranty on the
whole hydraulic circuit. (Picture 2)
Take care while handling potentially dangerous
products
• Do not smoke when lling up
• Do not spill diesel on the engine, the mechanical
parts or the vehicle body
• The brake uid is very harmful and very corrosive.
Avoid contact with the skin and eyes. In case of
contact, rinse thoroughly with clear water. Any part of
the vehicle in contact with the brake uid should be
rinsed out with clear water to avoid corrosion
• The acid contained in the battery is very harmful and
very corrosive. Avoid contact with skin and eyes. In
case of contact, rinse thoroughly with clear water. Any
mechanical part or part of the vehicle body in contact
with the brake uid should be rinsed thoroughly with
clear water
• The various liquids used in the vehicle (brake liquid,
battery liquid, hydraulic uid, diesel, oil and cooling
water) should be discharged in a suitable place.
!
!
Exhaust pipe
!
Never loosen the screw on the hydraulic oil tank
!
Operator’s Manual City Ranger 3500

7
2
1
3
4
Security kickstands
Observe the operating instructions
• Always watch out for the trac while working.
• The City Ranger 3500 belongs to the category of public
works vehicles. This vehicle should not be used for the
transport of humans or goods
• Climbing pavements is possible up to 15 cm from the
ground (traditional pavements) and should be done
very slowly.
• Use the parking brake and remove the ignition key
when stopped
Maintenance
The company Nilsk is by no means responsible for damages
or accidents caused by misuse or by a lack of maintenance of
the vehicle.
When non-original spares are used, or attachments or
other components are used which are not approved by the
manufacturer, the guarantee will not apply.
When carrying out engine maintenance, raise the rear
mounted attachment in order to put the security kickstands
in place. (Picture1) Never work on the engine without
securing the security kickstands!
Only work in the engine compartment when it is safe to
do so.
Never put your hands in or near the turbine when it is
running. Keep a safe distance and wear safety glasses.
(Pictures 2 + 3)
Avoid carrying out maintenance when the engine is on. Keep
away from the cooling circuit fan. (Picture 4)
When liquid is under pressure, it can can go through the skin
and cause serious lesions. Make sure that the system is not
under pressure before working on it.
General information
Operator’s Manual City Ranger 3500

8
1.2 Attachments
City Ranger 3500 is designed to work with the following attachments:
Attachments Type
Suction sweeper - Brushes N9000
Suction sweeper - Third brush N9500
Suction sweeper - Brush panel N20B0
Suction sweeper - Third brush panel N20BV
Suction sweeper - Hopper N2600
Suction sweeper - Vacuum nozzle N3700
Weed brush HB560D
Rotary mower HB540D
Rear tipper L2700
Street usher M9000
Water tank M2600
Snow sweeper FF 1310
Snow plough FRS 1504 ST
Snow V-blade FKP 1310
Salt and sand spreader FSS 800
Roller spreader FWS 350
There is an operator’s manual for each attachment.
Operation with these attachments must follow the instructions outlined in the relevant operator’s manual. Do not
operate the City Ranger 3500 with the attachment unless all instructions have been followed.
General information
Operator’s Manual City Ranger 3500

9
Operator’s Manual City Ranger 3500
General information
1.3 EC Declaration of Conformity
Manufacturer: Nilsk Outdoor Division
Nilsk-Advance A/S
Address: Transportvej 27 · DK-7620 Lemvig
Telephone: [phone]
hereby declares that
Machine: City Ranger 3500
Type: CR 3500
XXXXXXXXXXXXXXXXX (serial number)
· has been manufactured in conformity with the Directive 2006/42/EC
Place: Lemvig
Date:
Signature:
Erik Østergaard Madsen, Group R&D Manager

10 Operator’s Manual City Ranger 3500
1.4 Technical data
Dimensions:
Length (L)
Width (W)
Height (H)
Height with beacon (Hm1)
Wheel base
Ground clearance
4081 mm
1130 mm
1900 mm
2133 mm
2045 mm
200 mm
Weight:
Kerb weight without driver
Gross vehicle weight rating
Maximum vertical load on coupling point
Permitted axle load, front
Permitted axle load, rear
1800 kg
3500 kg
100 kg
1950 kg
1950 kg
Operating temperature:
Temperature range *From -20°C to +50°C
From -4°F to 122 °F
Tyre:
Road type, tyre dimension
Road type, tyre pressure
Low-pressure type, tyre dimension
Low-pressure type, tyre pressure
Tyre maximum load
195/75 R16
4,5 bar.
275/60 R15
3 bar
975 kg
Engine:
Type/manufacturer
Type
Cylinders
Displacement
Maximum engine power
Engine speed at maximum power
Maximum torque
Engine speed at maximum torque
EU norm
Perkins
404D-22
4
2200 cm3
38 kW / 51 hp
3000 rpm
143 Nm
1800 rpm
EC Stage IIIA
Refer to the engine operator’s manual for further technical data.
* If the City Ranger 3500 has to operate in ambient temperatures below
-20°C (-4 °F), you must rst contact Nilsk Outdoor Division
General information

11
General information
Operator’s Manual City Ranger 3500
Fuel:
Diesel
Fuel tank capacity 65 l
Consumption in working mode Approx. 8 l per hour
Lubricating system:
Engine oil Approx. 8 l, synthetic
Air lter Dry, replaceable lter
Cooling system Liquid coolant
Electrical system:
Start system Electrical starter with glow plugs
Alternator 12V – 85 A
Battery 12V - 100AH - 750A
Hydraulic oil:
Type ISO VG 46
Tank capacity Approx. 60 l
Brakes on front wheels Hydraulic drum brakes
Brakes on rear wheels Hydrostatic braking
Water circuit:
Tank capacity 220 l
Damping pump 6 bar
Driving:
Four wheel drive hydrostatic transmission
- City Ranger 3500 standard version Max. 38 km/h
- City Ranger 3500 speed restricted version: Max. 25 km/h
- City Ranger 3500 2-speed version Max. 38 km/h
Step 1 Max. 19 km/h
Step 2 Max. 38 km/h
Air conditioning:
Gas R 134a 650 g
Oil SP20 20 cc
1.4 Technical data

12 Operator’s Manual City Ranger 3500
Noise level:
In accordance with European Directive 2009/63/EC
Outside noise, stationary 80 dB(A)
Outside noise, in motion 78 dB(A)
Inside cab, closed windows 75 dB(A)
Inside cab, open windows 77 dB(A)
Vibration test:
Whole body, EN 13059 0.7 m/s2
Hand/arm, EN 13059 0.78 m/s2
Cab:
Falling Object Protective Structure - FOPS
The City Ranger 3500 and its attachments do not operate when falling
objects are a risk.
Roll-Over Protective Structure - ROPS
Tested according to Directive 86/298/EEC and fullls OECD Code 7.
Contact with hazardous substances
The air intake contains a lter to protect the driver against dust
inhalation.
Cab classication according EN 15695-1 is Category 1.
This cab category does not provide protection against hazardous
substances.
The City Ranger 3500 tted with this cab shall not be used under
conditions requiring protection against hazardous substances.
Turning radius:
Turning radius between
pavement/wall
3120/3370 mm
Information plate:
Mounted on the right side of the front chassis
Operating City Ranger 3500:
There is no need for special tools to operate the City Ranger 3500.
Attention:
Specications may change without notice.
General information
1.4 Technical data

13
1
2
3
General information
Operator’s Manual City Ranger 3500
1.5 Access to the cab
Access to the cab is from the right side door.
Open the door with the handle. (Picture 1)
To enter the cab, simply step directly in. (Picture 2)
To leave the cab, open the door with the internal handle.
(Picture 3)
There is a similar door on the left side. This door is
operated in the same way as the right door and can be
used as an emergency exit.
Handle on the door
Cab oor
Internal handle

14
10 9 8 7 6
1 3 4 52
General information
1.6 Controls on the instrument panel
Front instrument panel
1. Air ow ventilation adjustment
2. Sidelights / dipped headlights
3. Front work lights
4. Airconditioning
5. Heated side mirrors (optional)
6. Beacon
7. Water level indicator (optional)
8. Overload indicator (optional)
9. High-pressure cleaner (optional)
10. Ignition key
Operator’s Manual City Ranger 3500

15
11 13
12
16
14 15 17
18
General information
Right stalk switch
11. Gear shifting 1/2 (optional)
12. Forward driving
13. Reverse driving
NB: When reversing, the speed is limited to 25 km/h.
Attention!
Change gear only when the vehicle is stopped.
Left stalk switch
14. Horn
15. Turn signal lights
16. Windscreen washer
17. Windscreen wiper
18. Headlights
!
Operator’s Manual City Ranger 3500

16
19 20 21 22
General information
Steering Column
19. Warning lights
20. Rear fog lights
21. Multifunctional instrumental panel (see next page)
22. Steering column adjustment
Operator’s Manual City Ranger 3500

17
1
2
3
4
5
67
8
9
10
11
12
13
14
General information
Multifunctional instrument panel
1. Reverse drive indicator
2. Preheat indicator
3. Low fuel indicator
4. Position lights
5. Dipped headlight
6. Headlight
7. Direction indicator
8. Engine coolant temperature alarm *
9. Engine oil pressure alarm *
10. Hydraulic oil temperature alarm *
11. Battery
12. Parking brake / brake uid level default
13. Driving forwards indicator
14. Warning indicator
* If this indicator lights, park the vehicle as fast as possible on the roadside and check the actions to perform in § 1.4.
Operator’s Manual City Ranger 3500

18
15
16
17 18
19
20
21
General information
15. Button for scrolling the central display (20)
16. Battery voltage indicator: display every 1V (from 9V to 15V)
17. Fuel level indicator: the level is displayed with 10 scaling levels
18. Coolant temperature
19. Maintenance indicator: this indicator warns you every 500 hours when maintenance must be performed.
20. Central display: Hour meter, speed, engine rpm, clock and working time.
21. Function shift
Description of the various displays of the multifunctional instrument panel
· display km/h / BZ
· top: displays the speed / clock
· bottom: displays the operating time
· display rpm / BZ
· top: displays the speed
· bottom: displays the operating time
· display rct / BZ
· top: displays the clock
· bottom: displays the operating time
· display b-Hr / brush
· top: displays b-Hr constantly
· bottom: displays the working time
· display b dc / brush
· top: displays b dc constantly
· bottom: displays the kilometers traveled in working mode
Operator’s Manual City Ranger 3500

19
15 21
General information
Setting time on the multifunctional instrument panel
· switch display to rtc / BZ
· press the right button (21) for 5 seconds
· set the hours with the left button (15)
· press the right button (21) to conrm
· set the minutes with the left button (15)
· press the right button (21) to conrm
Operator’s Manual City Ranger 3500

20
General information
1.7 Alarm lights and monitoring indicators
Attention!
In case of engine overheating or of hydraulic overheating, contact your after-sales service.
Do not open the radiator cap when the liquid is under pressure. There is a risk of accidents.
Engine coolant temperature alarm (8)
This signal lamp turns on and you will hear a beep sound when the coolant reaches 112°C.
If this signal lamp turns on while driving, park the vehicle as fast as possible on the roadside, turn the engine o and
check the cooling circuit.
Engine oil pressure alarm (9)
This signal lamp turns on and you will hear a beep sound when the engine oil pressure is too low.
If the signal lamp turns on while driving, park the vehicle as fast as possible on the roadside, turn the engine o and
check the engine oil circuit.
Hydraulic oil temperature alarm (10)
The signal lamp turns on and you will hear a beep sound when the hydraulic oil temperature exceeds 80°C.
If the signal lamp turns on while driving, park the vehicle as fast as possible on the roadside, let the engine idle and check
if the radiator fan is running.
• - If the fan is not running, stop the machine, let the system cool down and contact the after-sales service.
• - If the fan is running, let the vehicle idle and wait 10 minutes before checking that the temperature falls.
Clean the radiator.
• - If the temperature does not fall, stop the machine and immediately contact your after-sales service.
Battery load alarm (11)
The signal lamp turns on when the power at the battery terminals is lower than 9V.
Indicator, parking brake tightening / brake uid level default (12)
When this signal lamp is on, the vehicle will not start
• - This signal lamp turns on when the parking brake is tightened.
• - This signal lamp turns on when the brake uid level is too low. Park the vehicle as fast as possible on the
roadside, turn the engine o and check the brake uid level.
!
Operator’s Manual City Ranger 3500