CynkoMet T-104/4 User manual

CynkoMet T-104/4
T-104/5
Page 1
CynkoMet Sp. z o.o.
ul. Fabryczna 7 W
16-020 Czarna Białostocka
tel. [phone]
TWO-AXLE TRACTOR TRAILER
THREE-WAY TIPPER
T-104/4
T-104/5
INSTRUCTIONS FOR USE AND OPERATION
Identification of the machine
Symbol/Type T-104/....
Serial number:…………………………….
The serial number is stamped on the rating plate and on the front beam of
the lower frame of the trailer. The rating plate is riveted to the front beam of
the upper frame.
When buying the trailer, check the conformity of the serial number stamped
on the trailer with the serial number given in the warranty card, in the sales
documents and in the instruction manual.

CynkoMet T-104/4
T-104/5
Page 2
CAUTION!
The manufacturer reserves the right to introduce, in the manufactured
machines, structural alterations facilitating servicing and improving the quality
of their work. The information on significant design changes are
communicated to the user by means of enclosed information (annexes).
Comments and observations about the design and operation of the
machine should be sent to the manufacturer. This information will allow
objective evaluation of the machine, and serve as guidelines in their further
modernization.
Before the operation, the user should be familiar with this manual and
follow all recommendations. This will ensure safe maintenance and trouble-
free operation of the machine.
According to the Regulation of the Minister of Infrastructure of 31
December 2002 on the technical conditions of vehicles and obligatory
equipment, the Manufacturer announces that the agricultural tractors and
low-speed vehicles, and trailers designed to connect with these vehicles
should be marked with a plate distinguishing slow-moving vehicles. The
plates are not required when the vehicle is included in the kit and is the last
vehicle in the set.
In accordance with the above Regulation, the Manufacturer has
equipped the trailer with a handle for fixing the board.
T-104/4 and T-104/5 trailers comply with the rules of moving on public
roads by machines with speed of up to 30 km/h. The manufacturer also
claims that the supplied spreader cannot be moved faster on public roads
than the above-indicated speed.
If the information contained in the manual will prove to be not fully
understood, seek help at the sales point and ask where the machine was
purchased or go directly to the manufacturer

CynkoMet T-104/4
T-104/5
Page 3
Manufacturer's Address:
CynkoMet Sp. z o.o.
ul. Fabryczna 7 W
16-020 Czarna Białostocka
tel. . [phone]
INSTRUCTIONS FOR USE AND SERVICE CONSTITUTES BASIC EQUIPMENT
OF THE MACHINE!
The machine is designed in accordance with the applicable standards,
documents and legal regulations currently in force.
DETERMINATION OF DIRECTIONS IN THE MANUAL
Left side - side to the left hand of the observer facing in the direction of travel
of the machine forward.
Right side - the right-hand side of the observer facing in the direction of
travel of the machine forward.

CynkoMet T-104/4
T-104/5
Page 4
DECLARATION OF CONFORMITY
16-020 Czarna Białostocka ul. Fabryczna 7 W Polska
acting as the producer
declare with full responsibility that the machine:
AGRICULTURAL TRAILER
TYPE / MODEL:T-104
YEAR OF PRODUCTION:
SERIAL NUMBER:
BRIEF DESCRIPTION OF THE MACHINE AND ITS FUNCTIONS:
Double-axle agricultural trailer, with three-way tipping. The trailer’s chassis consists of the following
assemblies: the lower frame, drawbar and turner frame are welded constructions made from steel
sections and sheets. The basic carrying elements are two stringers connected to each other via
crossbars. The load box of the trailer is formed by the upper frame with a welded steel floor, walls and
wall extensions. The trailer is designed to transport crops and other loose and volume materials within
the limit of a farm and on public roads.
To which this declaration relates complies with the requirements:
- Directive 2006/42/EC of the European Parliament and the Council of 17 May 2006 on machinery, and amending Directive
95/16/EC (OJ L157 of 09.06.2006, pages 24-86)
- Regulation of the Minister of Economy of 21 October 2008 on essential requirements for machines (Journal of Laws of 2008,
No. 199, item 1228)
For the conformity evaluation, the following harmonized standards have been used:
- PN-EN ISO 4254-1 Agricultural machinery –Safety –Part 1: General requirements of 2014.
- PN-EN 1853+A1 Agricultural Machinery –Trailers with tipping body –Safety of 2009.
- PN-ISO 11684:1998P Tractors, machinery for agriculture and forestry, powered lawn and garden equipment –Safety signs
and hazard pictorials –General principles of 1998
- PN-EN ISO 12100-1:2012 Safety of machinery –General principles for design –Risk assessment and risk reduction of 2012.
- PN-EN ISO 13857:2010 Safety of machinery –Safety distances to prevent hazard zones being reached by upper and lower
limbs of 2010.
Person authorized to prepare technical documentation: Head of Constructors and Technologists Address: Fabryczna 7 W, 16-
020 Czarna Białostocka, Poland
THE DECLARATION LOSES ITS VALIDITY,IF THE MACHINE IS CHANGED OR REBUILT WITHOUT CONSENT OF THE PRODUCER.
Czarna Białostocka
Place and date of declaration
The identity and signature of the person authorized to make
declarations

CynkoMet T-104/4
T-104/5
Page 5
Table of contents
1. Introduction ............................................................................7
1.1 Identification of the machine .....................................................................8
2. Purpose of the trailer..............................................................9
3. Safety in use..........................................................................11
3.1 General safety and accident prevention regulations..........................11
3.2 Attaching and detaching the machine to the tractor........................13
3.3 Attaching and detaching the second trailer ........................................13
3.4 Road wheels .................................................................................................14
3.5 The pneumatic and hydraulic system....................................................14
3.6 Maintenance.................................................................................................15
3.7 The principles of movement on public roads......................................16
3.8 Description of residual risk. ......................................................................18
3.9 Residual risk assessment. ..........................................................................19
3.10 Information and warning stickers. ......................................................... 20
4. Information regarding use....................................................24
4.1 Technical characteristics........................................................................... 24
4.2 Description of construction and operation. ........................................ 25
4.2.1 Chassis ..................................................................................................... 25
4.2.2 Loading crate ........................................................................................ 26
4.2.3 The hydraulic installation of the lift ................................................. 28
4.2.4 Brake system ..........................................................................................31
4.2.5 Electrical installation, lighting and signaling............................................ 34
4.3 Rules of proper use of trailers. ................................................................. 36
4.3.1 Preparation before running for the first time................................ 36
4.3.1.1 Control of the trailer after delivery................................................ 36
4.3.1.2 Preparation of the trailer for the first connection..................... 37

CynkoMet T-104/4
T-104/5
Page 6
4.3.2 Preparation for work. .......................................................................... 39
4.3.3 Connecting and disconnecting with the tractor. ......................... 40
4.3.4 Connecting and disconnecting the second trailer. ..................... 42
4.3.5 Loading the crate................................................................................. 43
4.3.6 Load transport ...................................................................................... 52
4.3.6 Crate unloading.................................................................................... 53
5. Equipment and accessories..................................................59
6. Technical Support.................................................................60
6.1 Regulation of driving wheel bearings backlash.................................. 63
6.2 Brake adjustment. ...................................................................................... 64
6.3 Handling the break system...................................................................... 66
6.4 Hydraulic installation maintenance........................................................ 67
6.5 Handling the spring leaf system............................................................. 68
6.6 Handling electrical equipment................................................................ 69
6.7 Lubrication. .................................................................................................. 69
6.8 Storage and maintenance. ...................................................................... 72
6.9 Troubleshooting......................................................................................... 73
6.10 Mounting and dismounting of extensions. ......................................... 76
6.11 Tightening torques for screws................................................................ 77
7. Transport ..............................................................................77
8. Trailer cassation....................................................................80
9. Guarantee.............................................................................81
10. Environmental hazard .....................................................82
11.SPARE PARTS CATALOGUE .................................................86
11.1 Introduction................................................................................................. 86
11.2 How to use the catalogue........................................................................ 86

CynkoMet T-104/4
T-104/5
Page 7
1. Introduction
This manual describes the basic principles of safe use and operation of
agricultural trailers, tippers.
CAUTION!
CAUTION!
Before using a trailer you should carefully read the contents of
the manual.
Before running a trailer, you must test it for safe exploitation.
If the information contained herein will prove to be not fully understood,
ask the manufacturer or the sales point where it was purchased for help.
Particularly important information and recommendations, the observance
of which is absolutely necessary in the text are highlighted in bold or
preceded by the word „ CAUTION!”.
Information, descriptions of danger and precautions as well as commands
and orders "related to the safety of use are highlighted in the manual with a
sign and also mentioned in the chapter "SAFETY OF USE".

CynkoMet T-104/4
T-104/5
Page 8
1.1 Identification of the machine
The trailer is marked with the plate (1) and a serial number (2). The rating
plate is found on the front beam of the upper frame, and the serial number is
stamped on the front beam of the lower frame –figure 1.
Trailers T-104/4 and T-104/5 have different capacity. In terms of design, the
trailers are identical, which is why the catalog depicts the T-104/4 trailer.
When buying the trailer, check the compatibility of serial numbers on the
machine with the number written in the WARRANTY CARD , in the sales
documents and in the MANUAL.
Figure 1. Location of the nameplate and issue of the serial number
1 - nameplate, 2 - serial number
1
2

CynkoMet T-104/4
T-104/5
Page 9
2. Purpose of the trailer
The trailer is designed to transport crops and other loose and volume
materials within the limit of a farm and on public roads.
The braking, lighting and signaling systems comply with the regulations
resulting from the Act of 20 June 1997 the Law on road traffic.
The trailer is adapted to cooperation with agricultural tractors fitted with an
external hydraulic system and upper trailer hitch. The rear trailer hitch is only
used to connect the trailer biaxial. Failure to follow the transport and loading
of goods specifications described by the Manufacturer and the rules on road
transport in force in the country in which the trailer is utilized, will void the
warranty service and is regarded as misuse of the machine.
The trailer IS NOT ADAPTED and cannot be used to transport people
and/or animals.
CAUTION!
CAUTION!
The trailer must not be used contrary to its purpose, and in
particular:
for transporting people and animals,
for transporting bulk hazardous toxic materials when there is a
possibility of causing environmental contamination,
to transport machinery and equipment, whose center of gravity
affects the stability of the trailer,
to carry loads, machines, etc. that affect the unequal load or
overload of axles and suspension components,
to carry loads not secured, which - while driving - can change
its position on the loading platform.

CynkoMet T-104/4
T-104/5
Page 10
Use in accordance with the product's destination also includes all activities
related to correct and safe operation and maintenance of the machine.
Therefore, the user is obliged to:
read the content of the MANUAL of the trailer and the WARRANTY CARD
and adhere to the recommendations contained in these elaborations,
comply with the established maintenance plans and regulations,
comply with general safety regulations while working
Prevent accidents,
comply with the road traffic regulations and transport regulations in force in
the country in which the trailer is operated,
read the instructions for operating the tractor and comply with its
recommendations,
The trailer may only be used by persons who:
are familiar with the contents of publications and documents attached to the
trailer and the contents of the agricultural tractor manual,
have the required authorization to drive and are familiar with the road traffic
regulations and transport regulations.