NIPPON VALVE CONTROLS Vpro MAX Series User manual

OSYBR23B-EN
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NIPPON VALVE CONTROLS, INC.
Instruction manual
MA
X
SERIES
B
all
Valve
BR
B
S
V
R
T
R
L
R
T
3
L
3
SP-1519
Please read this manual before installation and use.
GENERAL
This series is suitable for main or bypass valve in piping system.
The position of manual handle can be changed.
Manual operation
Valve only
Lever
Gear
Valve
BR type For various fluids and general use.
BS type For Wafer.
VR type For control.
TR type For mixing / dividing.
LR type For mixing / dividing.
T3 type Trunnion structure. (with flow paths)
L3 type Trunnion structure.
PRODUCT CODE
BR type M A X B R - - -
BS type (Full port) M A X B S - 1 - -
(Standard port) M A X B S - 1 R -
VR type M A X V R - 1 U U - -
(Standard port) M A X V R - 1 U U R 0 1 5 -
TR type M A X T R - 1 T T P - -
LR type M A X L R - 1 T T P - -
T3 type M A X T 3 - 1 T T G - - -
L3 type M A X L 3 - 1 T T G - -
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
(1) Actuator
MAX
(2)
Valve
BR BS
V
R
TR LR
T3 L3
(3) Operation
0 : (Zero) Valve only
L : With manual lever
G : Gear
(4) Hyphen
(5) Connection
1 : JIS 10K
3 : JIS 20K
(6) Body material
T : SCS13A
U : SCS14A
(7) Ball material
T : SUS304 / SCS13A
U : SUS316 / SCS14A
(8) Seat material
F : F-PTFE
G : R-PTFE
R : R-F-PTFE
P : R-PTFE
(9) Size [mm]
ex. 25 A ® 025
(10) Option
(11) Flow paths (T3)
a to d : 3 way valve flow

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VALVES SPECIFICATIONS
Water Oil Air, Gas Steam Chemicals Sea water Slurry Negative pressure
BR BS type
Valve type BR BS
Design 2-way, Full port 2-way, Wafer
Full port Standard port
Connection JIS10K Flanged-end JIS20K Flanged-end JIS Flanges 10K
Fluid
Max pressure 1 MPa 2 MPa 1 MPa
Size [mm] 015 to 100 015 to 150 015 to 080 015 to 80 R100 to R150
Material Body SCS14A SCS13A SCS13A SCS13A SCS14A SCS13A
Ball SCS14A SCS13A SCS13A SCS13A SCS14A SCS13A
Seat F-PTFE R-PTFE R-F-PTFE F-PTFE R-PTFE R-F-PTFE
Stem seal Packing R-PTFE R-PTFE
O-ring FKM FKM
The optional for steam fluids.
Valve type Option code O-ring
BR BS ST Replace (Steam resistant FKM)
PRESSURE & TEMPERATURE RATING
BR (JIS 10K) BR (JIS 20K) BS
Note) Insulation options are required for use with fluids more than 150 °C.
INHERENT FLOW CHARACTERISTIC (BS)
R100 to R150 mm
Cv value (%)
Valve opening (%)
Range ability 30:1

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VALVES SPECIFICATIONS
Water Oil Air, Gas Steam Chemicals Sea water Slurry Negative pressure
VR
type
Valve type VR
Design 2-way, V-port
Connection JIS10K Flanged-end
Fluid
Max pressure 1 MPa
Size [mm] R015 015 to 080
Material Body SCS14A
Ball SUS316 SCS14A
Seat R-PTFE R-F-PTFE
Stem seal Packing R-PTFE
O-ring FKM
The optional for steam fluids.
Valve type Option code O-ring
V
R ST Replace (Steam resistant FKM)
PRESSURE & TEMPERATURE RATING
Note) Insulation options are required for use with fluids more than 150 °C.
INHERENT FLOW CHARACTERISTIC
Cv value (%)
Valve opening (%)
Range ability
VR-1UUG R 015 100:1
VR-1UUG - 015 to 080 50:1

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VALVES SPECIFICATIONS
Water Oil Air, Gas Steam Chemicals Sea water Slurry Negative pressure
TR LR type
Valve type TR LR
Design 3-way, Full port
Connection JIS10K Flanged-end
Fluid
Max pressure 1 MPa
Size [mm] 020 to 040 050 to 100
Material Body SCS13A
Ball SUS304 SCS13A
Seat R-PTFE
Stem seal Packing R-PTFE
O-ring FKM
The optional for steam fluids.
Valve type Option code O-ring
TR LR ST Replace (Steam resistant FKM)
PRESSURE & TEMPERATURE RATING
Note) Insulation options are required for use with fluids more than 150 °C.
INHERENT FLOW CHARACTERISTIC
020 mm 025 mm 040 mm 050 to 100 mm
Cv value (%)
Cv value (%)
Cv value (%)
Cv value (%)
Valve opening (%)
Valve opening (%)
Valve opening (%)
Valve opening (%)
Range ability 20:1
FLOW PATHS (Position / P1) (Position / P2)
P1 P2
B-C A-C
Note) When a closed path is exposed to high pressure, it may leak slightly to an open path.

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VALVES SPECIFICATIONS
Water Oil Air, Gas Steam Chemicals Sea water Slurry Negative pressure
T3 L3 type
Valve type T3 L3
Design 3-way, Full port
Connection JIS10K Flanged-end
Fluid
Max pressure 1 MPa
Size [mm] 025 to 150
Material Body SCS13A
Ball SCS13A
Seat R-PTFE
Stem seal Packing PTFE
The optional for steam fluids.
Valve type Option code O-ring
T3 L3 ST-VF Add (Steam resistant FKM)
PRESSURE & TEMPERATURE RATING
T3 L3
Note) Insulation options are required for use with fluids more than 170 °C.
INHERENT FLOW CHARACTERISTIC (L3)
025 mm 040 to 150 mm
Cv value (%)
Cv value (%)
Valve opening (%)
Valve opening (%)
Range ability 30:1
FLOW PATHS (Position / P1) (Position / P2)
T3 L3
Code: a Code: b Code: c Code: d
P1 P2 P1 P2 P1 P2 P1 P2 P1 P2
A-B B-C A-C A-B B-C A-B-C A-B-C A-C B-C A-C

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INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS
MANUAL LEVER DIMENSIONS
CASTING LEVER
Valve size [mm] Lever [mm]
Hex bolt
BS
BR
VR
TR
LR
L3
T3 L H A
015
020
015
020 - 115 36 9
M5×15
025
032
025
032 025 145 46 11
040
050
040
050 040 220 52 14 M6×15
065
080
100
065
080
050
065 320 55 17 M8×15
125
150
100
125
080
100 430 60 22 M10×20
PIPE LEVER
Valve size [mm] Lever [mm]
Knob bolt
BR
L3 T3 L
150 125
150 750 M10×25
HANDLING OF MANUAL LEVER
Attention
• The lever handle is removed and shipped.
• The lever mounting direction can be changed in units
of 45 degrees.
• Do not apply excessive torque to the lever.
• Do not strike or extend the lever with a tool.
• The arrow on the plate indicates the direction of flow.
LEVER HANDLE INSTALLATION (Casting lever)
• Plate of position indicator is attached on the valve by
C-type snap ring. Install the manual lever on it
tightening the bolt.
• The position of manual lever can be changed
according to piping circumstances.
LEVER HANDLE INSTALLATION (Pipe lever)
• Remove the bolt and nut from the lever.
• Loosen the knob bolt. Insert the lever into the
connector.
• Tighten the bolts so that the lever does not fall off.
• Fix the lever with the knob bolt.
L
H
A
L
Knob bolt
Pipe lever
Bolt,
Nut
Connector

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INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS
GEAR DIMENSIONS
Valve size [mm]
K [mm] Actuator
BS
BR
VR
TR
LR
L3
T3
065
080
100
065
080
050
065 150 MAG-F07
125
150
100
125
080
100 300 MAG-F10
- 150 125
150 300 MAG-F12
HANDLING OF GEAR
• The handle wheel of the gear is removed and
shipped.
• Insert the handle into the gear shaft.
• Insert a pin into the hole in the handle.
φK
OPEN SHUT
Handle
Pin

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INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS
HANDLING & STORAGE
HANDLING
Do not drop or throw the product as it may break.
STORAGE
• Store away from dust, moisture and direct sunlight.
If possible, store in the original package.
• Do not remove a dust proof cap until the piping.
CHECKING
• Check the product code before installation.
• Make sure that the bolts are not loose.
INSTALLATION
PRECAUTIONS
• Flush the pipeline carefully before installing the valve.
Foreign particles, such as sand or pieces of welding
electrode, will damage the ball and seats.
• For valves with specified flow direction (VR) or with
ST / SC option, check the arrows on the product
before piping.
• When the flow path is subjected to a high pressure
from arrow, it may leak slightly to the low pressure
port. (TR, LR)
PIPING FLANGES
• Gasket should be selected appropriately to suit the
fluid, pressure and temperature.
Use spring washer to prevent from decreasing surface
pressure gasket when the temperature change
happens frequently.
• Tighten all bolts using crossover method to load the
joint evenly.
• Wafer type ball valve is put between two seats of
flanged-end and tightened with long bolts. (BS)
ENVIRONMENT
If there is a possibility that the fluid and drive part
freeze, please take measures to prevent freezing.
POSITIONING
Should be positioned through 90° upward from
horizontal. Provide space around the product to allow
manual operation, inspection and replacement work.
CAUTIONS FOR MAINTENANCE (T3, L3)
Do not keep warm for maintenance of the valve gland.
TIGHTEN THE GLAND NUTS (T3, L3)
• Check that there is no leakage from the gland
packing.
• If it leakage, tighten gland nuts by alternately.
Do not over-tighten the gland nuts.
Valve size [mm] T Recommended
torques [Nm]
T3 L3
025 025 3.5
040 040
050 7
050
065
065
080 10
080
100
100
125 14
125
150 150 20
MAINTENANCE
Do the routine maintenance at least once in half a
year.
Inspection items
• Confirm operation of opening and closing.
• Confirm whether screws are loose or not.
• Confirm the fluid temperature or pressure.
• Confirm the leak from valve stem.
• Confirm the bolt tightening torque.
Packing
Gland nut

OSYBR23B-EN
Document is subject to change without notice.
NIPPON VALVE CONTROLS, INC.
1-21-19 Meieki minami, Nakamura-ku, Nagoya 450-0003 JAPAN
TEL: [phone] FAX: [phone]
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INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS
TROUBLESHOOTING
Problem Cause Solution
Stop in the
mid position.
• Biting of
valve seat.
• The scale
has adhered
to the valve
ball.
Remove a foreign
object.
Leakage
from
valve body
• Valve cap get
loose.
• Valve body is
damaged.
Replace the valve.
Leakage
from
valve seat
Seat is worn
or damaged.
Replace the valve.
Replace the seat.
Leakage
from
valve stem
Stem packing is
worn or
distorted.
Replace the valve.
Replace the packing.
Leakage
from
valve gland
Gland packing
is worn or
distorted.
Tighten the gland nut.
T3 L3 Replace the gland
packing.
For more information contact
NIPPON VALVE CONTROLS, INC. for consultation.