Noiseken Lss-6330 series User manual

INSTRUCTION MANUAL

INJECTIONUNIT

ForLIGHTNINGSURGESIMULATOR

LSS-6330/LSS-F03SERIES

MODEL:LSS-INJ6401SIG

NOISELABORATORYCO.,LTD. 1.02 Edition

AEE00585-00E-0

NOTICE

The contents of this booklet are subject to change without prior notice.

No part of this booklet may be reproduced or transferred, in any form, for any purpose,

without the permission of Noise Laboratory Co., Ltd.

The contents of this booklet have been thoroughly checked. However, if a doubtful point,

an error in writing or a missing is found, please contact us.

Noise Laboratory Co., Ltd. shall have no liability for any trouble resulting from the misuse

or improper handling of this product regardless of the contents of this booklet or arising

from the repair or remodeling of this product by a third party other than Noise Laboratory

Co., Ltd. or its authorized person.

Noise Laboratory Co., Ltd. shall have no liability for any trouble resulting from the

remodeling or modification of this product.

In no event shall Noise Laboratory Co., Ltd. be liable for any results arising from the use

of this product

1. IMPORTANT SAFETY PRECAUTIONS

The following is very important matters in order to safely handle this product (called the unit

hereafter). Read carefully and strictly observe them.

1. As the unit outputs high voltage (6600V maximum) and great current

(157A maximum) by surge from LSS-6330 / LSS-F03 series, carefully

handle it. Mishandling orcarelessoperationmayresultina fatalwound.

2. Use of the unit and the lightning surge simulator (LSS-6330 / LSS-F03

series) unit in an explosive area such as "No fire" area etc. is prohibited.

If used in such an area, it is liable to cause combustion or ignition due to

discharge.

3. Any person who has an implanted pacemaker in the body should not

operate this unit. Furthermore, such a person should not enter the test

area while this unit is operating.

4. Testequipmenttobeusedwiththisunitshouldbecapableofinsulatingagainstat

leastavoltageof6600V.The equipment under test (called EUT hereafter)using

this unitshould be performed ina protective enclosure or cover againstscattering

broken pieces,fireelectricshock,etc.

5. When connecting this unit to accessories for test waveforms and testconditions,

optional equipment and other equipment, press STOP button of the lightening

surge simulator (LSS-6330 series) and check that lamp of STOP button is lighting

up beforehand. Otherwise, you may receive an electric shock. There may be

residual voltage even if the test is stopped. Therefore, start operation after a lapse

ofmorethan3seconds.

2. ACCESSORIES

A:Accessorybag...................................................................................... 1pc

B:Surge InCable(1m) ........................................................................... 2pcs

C:LineOutCable(1m)............................................................................ 5pcs

D:ConnectionPlug................................................................................... 7pcs

E:Capacitor/GasArrestorUnit.............................................................. 1pc

F:GasArrestorUnit.................................................................................. 1pc

G:InterlockConnectionCable................................................................. 1pc

H:PECable(2m)...................................................................................... 1pc

I:InstructionManual.................................................................................. 1 pc

When it is connected with LSS-F03 series, cable 05-T1578 is required additionally.

ＡＢＣ

ＤＥＦ

ＧＨＩ

3. APPLICATION FORM FOR INSTRUCTION MANUAL

Weplaceanorderforan instruction manual.

Model: LSS-INJ6401SIG

Serial No.:

Applicant:

Companyname:

Address:

Department:

Personincharge:

TelNo.:

FaxNo.

Cut off this page "APPLICATION FORM FOR INSTRUCTION

MANUAL" from this volume andkeep it for future use with care.

WhenanINSTRUCTIONMANUALisrequired,fillintheaboveApplicationFormandmail

orfaxittothefollowingsalesdepartment ofourcompany.

To:Noise LaboratoryCo.,Ltd.

1-4-4Chiyoda Chuo-kuSagamihara City,

KanagawaPref.,252-0237 Japan

Tel:+81-(0)42-712-2051 Fax:+81-(0)42-712-2050

Cut

line

Memorandum

5 
4. TABLE OF CONTENTS 
 
1.IMPORTANTSAFETYPRECAUTIONS...................................................................................................................1 
2.ACCESSORIES.............................................................................................................................................................2 
3.APPLICATIONFORMFORINSTRUCTIONMANUAL..........................................................................................3 
4.TABLEOFCONTENTS...............................................................................................................................................5 
5.PREFACE.......................................................................................................................................................................6 
5-1. PREFACE............................................................................................................................................................................. 6 
5-2. FEATURE ............................................................................................................................................................................. 6 
6.BASICSAFETYPRECAUTIONS.................................................................................................................................7 
7.APPEARANCEOFTHEUNIT...................................................................................................................................9 
8.HOWTOCONNECTEQUIPMENT......................................................................................................................... 11 
8-1 CONNECTIONOFREARPANEL.....................................................................................................................................11 
8-2 CONNECTIONOFFRONTPANEL...................................................................................................................................11 
8-3.CONNECTIONOFTHEFRONTPANEL(INCASEOFLSS-F03SERIES)..........................................................................12 
8-4SETTINGWHENARRESTORSCOUPLING.......................................................................................................................13 
8-5SETTINGWHENCAPACITORSCOUPLING......................................................................................................................15 
9.BLOCKCHART.......................................................................................................................................................... 17 
10.SPECIFICATIONS................................................................................................................................................... 18 
11.WARRANTY............................................................................................................................................................. 19 
12.MAINTENANCE....................................................................................................................................................... 21 
13.NOISELABORATORYSUPPORTNETWORK................................................................................................ 22 
 
 
 
 
 
 
 
 
 
 
 
 
 

5. PREFACE

5-1. Preface

We thank you very much for your purchase of our injection unit for the Lightening Surge

Simulator for LSS-6330 / LSS-F03 SERIES (LSS-INJ6401SIG).

The unit is the injection unit for tests for interconnection lines described in IEC61000-4-5.

Please fully read and utilize this manual before using this unit.

5-2. Feature

1. The unit is used for the surge immunity tests （1.2/50μs combination waveform）for

interconnection lines described in IEC61000-4-5 Edition.3.

2.EUT’s power capacity is DC50V/1A. The unit can be used to inject high voltage surge

(maximum 6600V) to interconnection lines.

3.Bypassing 20mH inductor is available by connecting the connection plug in the accessory to

the inductor bypass terminal.

4.The protective arrestor in the accessory is attachable between each line and ground.

⚫The instruction manual was prepared so that any person who can

observe the prescribed instruction method and operating

precautions may safely handle and fully utilize the Unit.

⚫Keep the Manual by your side or other proper location so that it

may be readily available when using the Unit.

⚫This instruction manual doesn’t have details about Lightening

Surge Simulator (LSS-6330/LSS-F03 series).For details about

how to use Lightening Surge Simulator, refer to the

instruction manual of each model.

⚫

6. BASIC SAFETY PRECAUTIONS

1. Any person who has an implanted pacemaker in the body should not operate this unit.

Furthermore, such a person should not enter the test area while this unit is operating.

Otherwise, the electronic medical device can malfunction so that can result fatal.

2. Use of the unit and the lightning surge simulator (LSS-6330/LSS-F03 series) unit in an

explosive area such as "No fire" area etc. is prohibited. If used in such an area, it is liable

to cause combustion or ignition due to discharge.

3. Firstly, it must be confirmed that the ‘STOP’button of lightning surge simulator is pushed

and test is paused. Then turn off the ‘EUT LINE switch’of lightning surge simulator. Please

connect or set up lightning surge simulator (LSS-6330/LSS-F03 series), options, other

equipment and accessories after EUT power supply is cut off.

If this is not obeyed, it may result in fatal wound by electric shock from high voltage. Also,

it may result in burning damage on this unit by EUT power supply.

4. As the unit outputs high voltage (6600V maximum) and great current (157A maximum) by

surge from LSS-6330 series, carefully handle it. Mishandling or careless operation may

result in a fatal wound. Do not touch the surge in connector, DC line out connector, DC line

in terminal in conducting tests because high voltage is generated.

5. Mishandling or careless operation may result in fatal wounds.

6. Test equipment to be used with this unit should be capable of insulating against at least a

voltage of 6600V. The equipment under test (called EUT hereafter) using this unit should

be performed in a protective enclosure or cover against scattering broken pieces, fire

electric shock, etc.

7. Do not touch surge in cables, line out cables etc. Otherwise, a fatal accident may happen.

8. In case of touching the surge in connector, the socket of DC line out (the hole for inserting

the connection plug), and DC line in terminals just after conducting tests, as it takes about

3 seconds for automatic elimination of electricity of the lightening surge simulator, do not

touch them for this interval.

9. Never fail to connect PE terminal to the FG terminal of the lightening surge simulator (LSS-

6330/LSS-F03 series）by PE cable (accessory).

10. EUT can be electrified by high voltage after injecting surge. Eliminate electricity of EUT

before touching it.

11. In case of touching DC line out connector, never fail to make high voltage circuit “OFF”

status by pressing STOP button or EMERGENCY button.

12. Connect the connection plug, the capacitor / arrestor unit, the arrestor unit, and the surge

protection arrestor correctly and firmly depending on the test application. Misconnection

may cause very dangerous situation because of residual high voltage.

13. Never fail to watch the unit, the lightening surge simulator, and EUT in operation.

14. Do not open the unit because high voltage is generated internally.

15. In case of bypassing the inductor of each line’s decoupling network, as the surge can be

back to the input side with some EUT impedance condition, connecting protection

instruments is recommendable. The surge protection arrestor in the accessory can connect

between each line and ground. The discharge starting voltage of the arrestor is

approximately 350V under 1kV/μs condition. Even if the arrestor is connected, the voltage

less than the discharge starting voltage may return to line input side and damage the power

supply. In such a case, connect a protective instrument between the power supply and line

in.

16. Avoid using the unit in an environment exposed to water drop like rain. Also, avoid storing

the unit in high or low temperature environment.（Operating temperature range：15～35℃）

17. Avoid using the unit in an extremely humid or dusty place.（Operating humidity range：25～

75％RH）

18. If dewing or condensation occurs, thoroughly dry it before operating the unit.

19. Our company and sales agents shall have no responsibility for any accident resulting in

injury or death, any breakage or resultant damages due to irresponsible handling.

20. Only a qualified engineer can perform repair, maintenance and internal adjustment of the

unit.

21. Use the accessories and optional equipment supplied by our company for safe handling.

22. Avoid giving a strong shock to the unit

23. Do not wipe the unit with thinner, alcohol or similar solvent. When the body is dirty, soak a

cloth in detergent, squeeze the cloth and wipe the body with it.

7. APPEARANCE OF THE UNIT

FRONT PANEL

1 2 3 4 GND

INTERCONECTION LINE UNIT LSS-INJ6400SIG

COM HOT

6.6kV MAX

L L L L

1 2 3 4 GND

INDUCTORS BY-PASS

SURGE PROTECTION

COM

OUT1

OUT2

OUT3

OUT4

GND

HOT

SURGE RETURN SURGE INJ

LINE SELECT

ARRESTORS

COUPLING

CAPACITORS

COUPLING

LINE SELECTLINE IN

LINE OUT1 LINE O UT2 LINE O UT3 LINE OUT4 LINE O UT GND SURGE IN CO M

LINE OUT

SURGE IN

SURGE

IN HOT

①⑦

③

②

④

⑤

⑥

①SURGEINCONNECTOR[SURGEIN:HOT,COM]:Usedforinputtingsurgefromthe

lightningsurgesimulator.

②ARRESTORS COUPLING PART [ARRESTORS COUPLING]: Connects the

capacitor/arrestorunitorthearrestorunit(accessory) incaseofarrestorcouplingtest.

③CAPACITORS COUPLING PART [CAPACITORS COUPLING]: Connects the

connectionplug(accessory)incaseofcapacitorcouplingtest.

④SURGE INJECTION SETTING PART [SURGE INJ LINE SELECT] [SURGE

RETURNLINESELECT]:Selectssurgeinjectionlineandreturnline.

⑤SURGE PROTECTION INSTRUMENT CONNECTOR [SURGE PROTECTION]:

Used for connecting surge protection instruments to avoid surge return. A gas arrestor

(90V) is connected when shipped. Remove the gas arrestor or connect other surge

protectioninstrumentsdependingoncases.

⑥INDUCTOR BY-PASS CONNECTOR [INDUCTORS BY-PASS]: Connects the

connection plug in case of bypassing inductors in the decoupling network. In case of

bypassinginductors,neverfailtobypassalllines.

⑦DCLINEOUTCONNECTOR[LINEOUT:1,2,3,4,GND]:SuppliespowertoEUTandinjects

surgetolinessetbysurgeinjectionsetpart.

REARPANEL

1 2 3 4

INTERLOCK

1 2

ＬＩＮＥＩＮ

⑧

⑩ ⑨

⑧DCLINEINTERMINAL [LINEIN]:InputspowerforEUT.

⑨INTERLOCKCONNECTOR[INTERLOCK:1,2]:Connect[1]tothelighteningsurgesimulator’s

interlockconnectorbytheinterlockconnectioncable(accessory).Connectinterlockconnector

(ofthesurgesimulator’s accessory)to[2].

⑩PE TERMINAL [PE]: Protective Earth terminal of the unit. Never fail to connect [PE] to FG

terminalofthe lighteningsurgesimulator(LSS-6000series)byPEcable(accessory).

1 2 3 4 G

8. HOW TO CONNECT EQUIPMENT

8-1 Connection of Rear Panel

Connect PE terminal to FG terminal of LSS series by PE cable (accessory) as indicating in the figure

below. Connect the interlock connector [1]to the LSS seriesinterlock connector by the interlock cable

(accessory).Asnotattached,preparecabletoLineInterminal(material:AGW10-24).

1 2 3 4

INTER LOCK

1 2

ＬＩＮＥＩＮ

EUT供給電源へ

（添付品）

インターロックケーブル

LSS-6000シリーズ

インターロックコネクタへ

FG端子へ

PEケーブル

（添付品）

LSS-6000シリーズ

8-2 Connection of Front Panel (in case of LSS-6330)

Connect the surge in connector [SURGE IN: HOT, COM] to the surge out terminal

[HOT,COM] by the surge in cable (accessory). Connect line out connecter [LINE OUT:

1,2,3,4,GND] to EUT by DC line cable.

TotheFGofLSSseries

PEcable(Accessory)

TothepowersupplyforEUT

Interlockcable(Accessory)

To the Interlock connector of

LSSseries

LSS-6330

ToEUT

Lineoutcable

(Accessory)

Surgeincable

(Accessory)

1 2 3 4 G

1 2 3 4 GND

INTERCONECTION LINE UNIT LSS-INJ6400SIG

COM HOT

6kV MAX

L L L L

1 2 3 4 GND

INDUCTORS BY-PASS

SURGE PROTECTION

COM

OUT1

OUT2

OUT3

OUT4

GND

HOT

SURGE RETURN SURGE INJ

LINE SELECT

ARRESTORS

COUPLING

CAPACITORS

COUPLING

LINE SELECTLI N E I N

LI N E O U T1 LI N E O U T2 LI N E O U T3 LI N E O U T4

LI N E O U T G N DSU RG E I N C O M

LI N E O U T

SU RG E I N

SURGE

I N H O T

8-3. Connection of the front panel (in case of LSS-F03 series)

Connection of the LSS-INJ6401SIG to the LSS-F03 is done by using the

Surge In Cable(05-T1578) sold separately. Connect the safety socket side of the cables to the

SURGE IN terminals (HOT,COM) on the LSS-INJ6401SIG and High Voltage terminal side to the

SURGE OUTPUT (HOT,COM) terminals on the LSS-F03.

Next, connect the safety socket side of the supplied Line Out Cables to the

LINE OUT terminals (LINE OUT1, 2, 3, 4, GND). Connect the EUT to the other

end of the cables (clip side)

ＥＵＴ（供試体）へ

1 2 3 4 GND

INTERCONECTION LINE UNIT LSS-INJ6400SIG

COM HOT

6kV MAX

L L L L

1 2 3 4 GND

INDUCTORS BY-PASS

SURGE PROTECTION

COM

OUT1

OUT2

OUT3

OUT4

GND

HOT

SURGE RETURN SURGE INJ

LINE SELECT

ARRESTORS

COUPLING

CAPACITORS

COUPLING

LINE SELECTLI N E I N

LI N E O U T1 LIN E O U T2 LI N E O U T3 LI N E O U T4 LIN E O U T G N DSU RG E I N C O M

LI N E O U T

SU RG E I N

SURGE

I N H O T

ライン出力ケーブル

（添付品）

For surge-in cable 05-T1578

（sold separately）

ToEUT

Lineoutcable

(Accessory)

8-4 Setting When Arrestors Coupling

(1)ToinjectsurgetoLine-Line

Example: In case of injection line: [OUT1] and return line: [OUT2]

1 2 3 4 GND

COM HOT

L L L L

1 2 3 4 GND

INDUCTORS BY-PASS

SURGE PROTECTION

COM

OUT1

OUT2

OUT3

OUT4

GND

HOT

SURGE RETURN SURGE INJ

LINE SELECT

ARRESTORS

COUPLING

CAPACITORS

COUPLING

LINE SELECTLINE IN

LINE OUT1 LINE OUT2 LINE OUT3 LINE OUT4 LINE OUT GND SURGE IN COM

LINE OUT

SURGE IN

SURGE

IN HOT

6.6kV MAX

①Connect the capacitor / arrestor unit (accessory) or the arrestor unit (accessory) to

[ARRESTORSCOUPLING].

*Usethecapacitor/arrestorunitiftransmissionsignalofEUTislessthan5kHz,andusethe

arrestorunitifmorethan5kHz.

②Connect the connection plug to [SURGE INJ LINE SELECT] [SURGE RETURN LINE

SELECT].Theabovefigureshowstheexampleofsetting[OUT1]asthesurgeinjectionline

and[OUT2]asthesurgereturnline.

③Thegasarrestor(90V)isconnectedto[SURGEPROTECTION].Removethegasarrestor

orconnectinganothersurgeprotectioninstrumentdependingonnecessity.

*Thegasarrestorisconnectedwhenshipped.Thegasarrestorshouldbechangedifitdoes

notemitlightwhensurgeinjected.Incaseofusingsurgeabsorbersetc.otherthanthegas

arrestor,connectasurgeprotectioninstrumentdependingontestconditions.

④Incaseofbypassingtheinductor(20mH)inthedecouplingnetwork,connecttheconnection

plug(accessory)to[INDUTORSBY-PASS].Neverfailtobypassalllines.

*In case of bypassing the inductor (20mH), the surge may return to the line input side and

damageEUT.Besides,thesurgemaynot injecttoEUT.

(2) To inject surge to Line-Ground

Example: In case of injection line: [OUT1] and return line: [GND].

1 2 3 4 GND

COM HOT

L L L L

1 2 3 4 GND

INDUCTORS BY-PASS

SURGE PROTECTION

COM

OUT1

OUT2

OUT3

OUT4

GND

HOT

SURGE RETURN SURGE INJ

LINE SELECT

ARRESTORS

COUPLING

CAPACITORS

COUPLING

LINE SELECTLINE IN

LINE OUT1 LINE OUT2 LINE OUT3 LINE OUT4 LINE OUT GND SURGE IN COM

LINE OUT

SURGE IN

SURGE

IN HOT

6.6kV MAX

①Connect the capacitor / arrestor unit (accessory) or the arrestor unit (accessory) to

[ARRESTORSCOUPLING].

*Usethecapacitor/arrestorunitiftransmissionsignalofEUTislessthan5kHz,andusethe

arrestorunitifmorethan5kHz.

②Connect the connection plug to [SURGE INJ LINE SELECT] [SURGE RETURN LINE

SELECT].Theabovefigureshowstheexampleofsetting[OUT1]asthesurgeinjectionline

and[GND]asthesurgereturnline.

③Thegasarrestor(90V)isconnectedto[SURGEPROTECTION].Removethegasarrestor

orconnectinganothersurgeprotectioninstrumentdependingonnecessity.

*Thegasarrestorisconnectedwhenshipped.Thegasarrestorshouldbechangedifitdoes

notemitlightwhensurgeinjected.Incaseofusingsurgeabsorbersetc.otherthanthegas

arrestor,connectasurgeprotectioninstrumentdependingontestconditions.

④Incaseofbypassingtheinductor(20mH)inthedecouplingnetwork,connecttheconnection

plug(accessory)to[INDUTORSBY-PASS].Neverfailtobypassalllines.

*Incase of bypassing theinductor (20mH), the surge mayreturn tothe line input side and

damageEUT.Besides,thesurgemaynotinjecttoEUT.

8-5 Setting When Capacitors Coupling

(1)ToinjectsurgetoLine-Line

Example: In case of injection line: [OUT1] and return line: [OUT2]

1 2 3 4 GND

COM HOT

6.6kV MAX

L L L L

1 2 3 4 GND

INDUCTORS BY-PASS

SURGE PROTECTION

COM

OUT1

OUT2

OUT3

OUT4

GND

HOT

SURGE RETURN SURGE INJ

LINE SELECT

ARRESTORS

COUPLING

CAPACITORS

COUPLING

LINE SELECTLINE IN

LINE OUT1 LINE OUT2 LINE OUT3 LINE OUT4 LINE OUT GND SURGE IN COM

LINE OUT

SURGE IN

SURGE

IN HOT

①Connect the connection plug (accessory) to [CAPACITORSCOUPLING].