Nokia 6085 - Cell Phone 4 MB User manual

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Service Manual 6085 RM-198 / 6086 RM-188/RM-260 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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RM-198
Transceiver characteristics:
Band: Quad-band GSM/EDGE phone [phone]MHz
Camera: VGA camera with 4x digital post zoom
Display:
- Main display: 128 x 160-pixel, 1.8” CSTN passive LCD with
262,144 colors
- Cover display: 96 x 68-pixel, FSTN, black/ white with blue LEDs
Bluetooth
FM stereo radio
Connector: Pop-Port™ Connector
Memory: microSD™
SERVICE MANUAL
Level 1&2
Environmental characteristics:
• Lead-freesoldered
Transceiver with BL-5C Li-Ion battery pack
Talk time Standby Note
up to 5h up to 10days Depends on network
parameters
RM-260 RM-188

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CHANGE HISTORY
Status Version No. Date Comments
Draft 0.1 09.OKT.2006 Initialdraft
Approved 1.0 23.Okt.2006 Approval
Approved 2.0 24.Okt.2006 SS-6 added to the Tools chapter
Approved 3.0 25.Okt.2006 Spare Parts overview added
Approved 4.0 22.Nov.2006 6086 RM-188 added
Approved 5.0 21.Feb.2007 Exploded view & Spare Parts overview update; General Recycling
recommendation added
Approved 6.0 14.Mrz.2007 Exploded view & Spare Parts overview update, Page Battery Test and
GONOGO Test removed
Approved 7.0 20.Mrz.2007 RM-260 added
Approved 8.0 29.May.2007 Exploded view & Spare Parts overview update
Approved 9.0 28.Sept.2007 Exploded view & Spare Parts overview update
Approved 10.0 15.Oct.2007 Exploded view & Spare Parts overview update
Page
TABLE OF CONTENTS
INTRODUCTION1. 3
EXPLODED VIEW2. 4
SPARE PARTS OVERVIEW3. 5
LEVEL 2 SOLDER COMPONENTS4. 6
SERVICE DEVICES5. 7
SW-UPDATE6. 9
UPPER BLOCK DISASSEMBLY 17. 0
UPPER BLOCK ASSEMBLY 18. 5
LOWER BLOCK DISASSEMBLY 29. 3
LOWER BLOCK ASSEMBLY 210. 7
LEGEND FOR QUICK TROUBLE SHOOTER 311. 1
QUICK TROUBLE SHOOTER - POWER ON 312. 2
QUICK TROUBLE SHOOTER - CHARGING 313. 3
QUICK TROUBLE SHOOTER - NO SERVICE 314. 4
QUICK TROUBLE SHOOTER - SIM 315. 5
QUICK TROUBLE SHOOTER - EARPIECE 316. 6
QUICK TROUBLE SHOOTER - IHF SPEAKER 317. 7
QUICK TROUBLE SHOOTER - DISPLAY SMALL 318. 8
QUICK TROUBLE SHOOTER - DISPLAY 319. 9
QUICK TROUBLE SHOOTER - MICROPHONE 420. 0
QUICK TROUBLE SHOOTER - KEYMAT 421. 1
QUICK TROUBLE SHOOTER - VIBRA 422. 2
QUICK TROUBLE SHOOTER - VOLUME KEYS 423. 3
QUICK TROUBLE SHOOTER - CAMERA KEY 424. 4
QUICK TROUBLE SHOOTER - MEMORY CARD READER 425. 5
QUICK TROUBLE SHOOTER - CAMERA 426. 6

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ThepurposeofthisdocumentistohelpNOKIAservicelevels1and2workshoptechnicianstocarryoutserviceto
NOKIAproducts.ThisServiceManualistobeusedonlybyauthorizedNOKIAservicesuppliers,andthecontentofitis
confidential.PleasenotethatNOKIAprovidesalsootherguidancedocuments(e.g.ServiceBulletins)forservicesup-
pliers,followtheseregularlyandcomplywiththegiveninstructions.
Whileeveryendeavorhasbeenmadetoensuretheaccuracyofthisdocument,someerrorsmayexist.
Ifyoufindanyerrorsorifyouhavefurthersuggestions,pleasenotifyNOKIAusingtheaddressbelow:
mailto:c[email protected]
Pleasekeepinmindalsothatthisdocumentationiscontinuouslybeingupdatedandmodified,sowatchalwaysout
forthenewestversion.
Warnings and Cautions
Pleaserefertothephone’suserguideforinstructionsrelatingtooperation,careandmaintenanceincludingimpor-
tantsafetyinformation.Notealsothefollowing:
Warnings:
CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS1.
AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR
OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI-
CLE ELECTRONIC SYSTEMS TO RF ENERGY.
THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE2.
ATMOSPHERES,EGPETROLSTATIONS(SERVICESTATIONS),BLASTINGAREASETC.
OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH3.
THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTUR-
ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO
INTERFERENCE.
Cautions:
1.Servicingandalignmentmustbeundertakenbyqualifiedpersonnelonly.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3.Useonlyapprovedcomponentsasspecifiedinthepartslist.
4.Ensureallcomponents,modulesscrewsandinsulatorsarecorrectlyre–fittedafterservicingandalignment.
5. Ensure all cables and wires are repositioned correctly.
Electrostaticdischargecaneasilydamagethesensitivecomponentsofelectronicproducts.
ThereforeeveryServiceSupplierhastotakecareofallprecautions,whicharementionedinthe
service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD
Protection Requirements in this Service Manual.
INTRODUCTION1.

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See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
EXPLODED VIEW2.

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SPARE PARTS OVERVIEW3.

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LEVEL 2 SOLDER COMPONENTS4.

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FLS-4S incl. ACF-8, Driver and User Guide
Dongleandflashdeviceincorporatedintoonepackage,devel-
opedspecificallyforPOSuse.
ACF-8
Universal Power Supply is used to power FLS-4S.
Travel Charger AC-4
Smallandlightweightchargerforfastchargingofyourphone
battery.
Internal Battery BL-5C
Inserted under the back cover, this Li-Ion battery provides
power in a lightweight package.
SS-104
Domesheet & Display alignment jig
SS-88
Camera removal tool.
CA-53
Service Cable to connect the PC with the Pop-Port™ connector.
SERVICE DEVICES5.

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SS-6
Hinge opening tool.
RJ-154
Soldering Jig
Lead-free Solder Wire
Mandatoryforlead-freeproducts(Level2only).
0772040 NMP Standard Toolkit (V2)
FormoreinformationsrefertotheServiceBulletin(SB-011)on
NOKIA Online.
Supplierormanufacturercontactsfortoolre-ordercanbe
foundin“Recommended service equipment” document on
NOKIA Online.

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SW-UPDATE6.
FlashConcept–(PointofSales)
TouseFLS-4SFlashDongleyouhavetofollowtheuserguideinsidethesalespackage.Pleasecheckalwaysforthe
latestversionofflashsoftware,whichisavailableon
NOKIA Online.

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UPPER BLOCK DISASSEMBLY7.
1. Needed tools: SS-88 camera removal tool, the SS-6, the SS-
93, metal tweezers, a bit holder with a Torx Plus size 6 bit, a
torque driver...
2....andtheSS-104forttingtheadhesivesanddisplays.
3.Alwayscoverthewindowswithaprotectivelm. 4.Removethebatteryifitisstillinserted.
5. Use the SS-93 to pry open the B-COVER UPPER ASSEMBLY,
starting at the top.
6. Release the clips shown, on both sides.

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7.ShifttheB-CoverAssytothehingedirectionandliftitup. 8.CovertheLCDPMwithaprotectivelm.
9.CarefullyreleaseandremovetheCAMERAMODULEwiththe
SS-88 Camera removal tool.
10.Disconnecttheexconnector.
11.CarefullyreleasetheadhesiveoftheLCDPMwiththeSS-93. 12. Remove the LCD PM.

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13.Disconnecttheexconnector. 14. Fit the Torx Plus size 6 bit.
15.Unscrewthefourscrewsandremovethem. 16.LiftoutthePWB1WJ.
17.Covertheinnersidewindowwithaplasticlm. 18.CarefullyliftouttheEARPIECE.NotethattheSpeakerGasket
will be destroyed during the removal, and must be replaced
when reassemble.

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19.Coverthedisplaywithaplasticlm. 20.Releasetheexconnector.
21. Release the LCD BACK ADHESIVE with the SS-93. 22.CarefullyremovetheLCDCSDN.
23. Push out the glued in LCD WINDOW. 24.UnlocktheclipsoftheANTENNACAP.

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25. Remove the cap as shown. 26.BenddownthehingemodulewiththeSS-6rst.Notethat
the SS-6 is very delicate and can be break easily.
27. Now lock the HINGE with a torx bit size 6 or similar. 28. Now, the A-COVER UPPER ASSEMBLY can be removed easily.
Mindtheexfoil.TheHingecanbepulledoutafterthespring
expandingcarefullyifneeded.
29. The disassembly procedure is now completed.

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UPPER BLOCK ASSEMBLY8.
1. Assembly 2.PlacetheA-COVERUPPERASSEMBLY.AfterlockingtheHINGEis
shown.
3.Mindtheexfoil. 4. Now expand the HINGE MODULE by removing the tool.
5.Ensurethatthehingeexpandscompletelybeforegoingon. 6. Place the ANTENNA CAP and click it into its place.

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7.UsetheSS-104jigforpositioningthedisplaysandgasket
correctly.
8.Peeluptheprotectivelmsfromthedisplays.
9. Place the displays into their compartments as shown. 10.FitnewgasketsonthePWB1WJforbothdisplays.
11.NowpositionthePWBtotheguidesofthejig. 12.Bothguidesmustbettedcorrectly.

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13.PlacethePWBovertheLCDPMrst. 14. Mind the guides.
15. Push it down evenly. 16. Release the lever and remove the PWB.
17. Position the PWB to the LCD CSTN. 18. Again - mind the guides.

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19.Closetheexconnector. 20.CovertheLCDwithaprotectivelm.
21. Smooth down the PWB evenly. 22.CovertheLCDCSTNwithaprotectivelm,too.
23.Closetheexconnector. 24. Insert the EARPIECE into ist recess. Note that a new speaker
gasketmustbettedrst.

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25. Push it down evenly. 26.Removetheprotectivelm.
27. Place the PWB into the A-COVER ASSEMBLY. 28. Mind the guides.
29. Insert the screws. 30. Set the correct torque.

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31. Tighten all screws. 32. Close this connector.
33. Insert the CAMERA MODULE with the SS-88. 34. Note the alignment tab.
35. Push it down evenly. 36.Removetheprotectivelm.