Nokia E90 Communicator User manual

1CONFIDENTIAL
Copyright © 2007 NOKIA. All rights reserved.
E90 RA-6
Page (51) ISSUE 1
Service Manual Level 1&2
RA-6
SERVICE MANUAL
Level 1&2
Transceiver with BP-4L Li-Ion battery pack
Talk time Standby Note
up to 5h up to 14days Depends on network
parameters
Transceiver characteristics:
Band:
EGSM: Quad-band 850/900/1800/1900MHz
WCDMA: 2100MHz
Display:
Inner - LCD: Active matrix color display (800x352 pixels); 16M colors
Outer - LCD: Active matrix color display (240x320 pixels); 16M colors
Camera:
Main Camera: 3.2 Megapixel with ash and autofocus
Sub Camera: QCIF camera for video calling
Operating System:
Series 60
Connections:
Wireless: WLAN, Bluetooth, IRDA, GPS
Connector: Mini USB Connector; AV Connector
Memory:
MicroSD™ (max 2GB)
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2CONFIDENTIAL
Copyright © 2007 NOKIA. All rights reserved.
E90 RA-6
Page (51) ISSUE 1
Service Manual Level 1&2
Page
TABLE OF CONTENTS
CHANGE HISTORY 3
COPYRIGHT 3
WARNINGS AND CAUTIONS 4
ESD PROTECTION 4
CARE AND MAINTENANCE 5
BATTERY INFORMATION 5
EXPLODED VIEW 6
SPARE PARTS OVERVIEW 7
GENERAL RECYCLING RECOMMENDATION 8
LEVEL 2 SOLDER COMPONENTS 9
SERVICE TOOLS 10
SW-UPDATE 11
UPPER BLOCK DISASSEMBLY 12
UPPER BLOCK ASSEMBLY 16
LOWER BLOCK DISASSEMBLY 20
LOWER BLOCK ASSEMBLY 26
LEGEND FOR QUICK TROUBLE SHOOTER 33
QUICK TROUBLE SHOOTER - POWER ON 34
QUICK TROUBLE SHOOTER - CHARGING 35
QUICK TROUBLE SHOOTER - NO SERVICE 36
QUICK TROUBLE SHOOTER - WLAN/BLUETOOTH 37
QUICK TROUBLE SHOOTER - GPS 38
QUICK TROUBLE SHOOTER - EARPIECE 39
QUICK TROUBLE SHOOTER - IHF SPEAKER 40
QUICK TROUBLE SHOOTER - DISPLAY 41
QUICK TROUBLE SHOOTER - SUB DISPLAY 42
QUICK TROUBLE SHOOTER - MICROPHONE 43
QUICK TROUBLE SHOOTER - CMT KEYMAT 44
QUICK TROUBLE SHOOTER - QWERTY KEYMAT 45
QUICK TROUBLE SHOOTER - SEND/END/SOFT KEYS 46
QUICK TROUBLE SHOOTER - PUSH TO TALK KEY 47
QUICK TROUBLE SHOOTER - CAMERA KEY 48
QUICK TROUBLE SHOOTER - FLASH LIGHT 49
QUICK TROUBLE SHOOTER - SUB CAMERA 50
QUICK TROUBLE SHOOTER - CAMERA 51
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3CONFIDENTIAL
Copyright © 2007 NOKIA. All rights reserved.
E90 RA-6
Page (51) ISSUE 1
Service Manual Level 1&2
CHANGE HISTORY1.
Status Version No. Date Comments
Draft 0.1 05.Apr.2007 Initial draft
Approved 1.0 07.May.2007 Approval
COPYRIGHT2.
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to
NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is
confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service sup-
pliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist.
If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
CMO Operation & Logistics
Training and Vendor Development
Multimedia Creation & Support
mailto:Servic[email protected]
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out
for the newest version.
Copyright © 2007 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form
without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia
Corporation. Other product and company names mentioned herein may be trademarks or tradenames of
their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and
improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental,
consequential or indirect damages howsoever caused.
The contents of this document are provided “as is”. Except as required by applicable law, no warranties of
any kind, either express or implied, including, but not limited to, the implied warranties of merchantability
and tness for a particular purpose, are made in relation to the accuracy, reliability or contents of this
document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualied service personnel only.
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4CONFIDENTIAL
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Page (51) ISSUE 1
Service Manual Level 1&2
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including impor-
tant safety information. Note also the following:
Warnings:
CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS
AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR
OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI-
CLE ELECTRONIC SYSTEMS TO RF ENERGY.
THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE
ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH
THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTUR-
ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO
INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5. Ensure all cables and wires are repositioned correctly.
1.
2.
3.
Nokia requires that service points have sufficient ESD protection (against static electricity) when
servicing the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card
can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static
electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during shipping and handling
outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product components must be
done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.
For more information and local requirements about ESD protection and ESD Protected Area, contact
your local Nokia After Market Services representative.
WARNINGS AND CAUTIONS3.
ESD PROTECTION4.
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5CONFIDENTIAL
Copyright © 2007 NOKIA. All rights reserved.
E90 RA-6
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Service Manual Level 1&2
This product is of superior design and craftsmanship and should be treated with care. The suggestions below
will help you to full any warranty obligations and to enjoy this product for many years.
• Keep the phone and all its parts and accessories out of the reach of small children.
• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that
will corrode electronic circuits.
• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage
batteries, and warp or melt certain plastics.
• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form
inside, which may damage electronic circuit boards.
• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.
• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.
• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modications or
attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
CARE AND MAINTENANCE5.
BATTERY INFORMATION6.
Note: A new battery’s full performance is achieved only after two or three complete charge and discharge cycles!
The battery can be charged and discharged hundreds of times but it will eventually wear out.
When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers
approved by the manufacturer.
Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since
overcharging may shorten its lifetime.
If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of
your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the
product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory
available for the product).
Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose.
Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or
pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example
when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery
or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce
the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F).
A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged.
Batteries’ performance is particularly limited in temperatures well below freezing.
Do not dispose batteries in a re! Dispose of batteries according to local regulations (e.g. recycling).
Do not dispose as household waste.
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6CONFIDENTIAL
Copyright © 2007 NOKIA. All rights reserved.
E90 RA-6
Page (51) ISSUE 1
Service Manual Level 1&2
See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
EXPLODED VIEW7.
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7CONFIDENTIAL
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Page (51) ISSUE 1
Service Manual Level 1&2
SPARE PARTS OVERVIEW8.
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8CONFIDENTIAL
Copyright © 2007 NOKIA. All rights reserved.
E90 RA-6
Page (51) ISSUE 1
Service Manual Level 1&2
GENERAL RECYCLING RECOMMENDATION9.
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9CONFIDENTIAL
Copyright © 2007 NOKIA. All rights reserved.
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Service Manual Level 1&2
LEVEL 2 SOLDER COMPONENTS10.
No solder able components for Level 2
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10 CONFIDENTIAL
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E90 RA-6
Page (51) ISSUE 1
Service Manual Level 1&2
SERVICE TOOLS11.
FLS-5 incl. ACF-8, Driver and User
Guide
Dongle and flash device incorporated
into one package, developed specifi-
cally for POS use.
ACF-8
Universal Power Supply is used to
power FLS-4S.
Travel Charger AC-4
Small and lightweight charger for
fast charging of your phone battery.
DKE-2
Service Cable to connect the PC with
the mini USB connector.
SS-45
Camera removal tool. One side is for
disassembly, the other side for as-
sembly.
RJ-150
Soldering Jig
Lead-free Solder Wire
Mandatory for lead-free products
(Level 2 only).
0772040
NMP Standard Toolkit (V2)
For more informations refer to the
Service Bulletin (SB-011) on NOKIA On-
line.
Supplier or manufacturer contacts for
tool re-order can be found in “Recom-
mended service equipment” docu-
ment on NOKIA Online.
Internal Battery BP-4L
Inserted under the back cover, this
Li-Ion battery provides power in a
lightweight package.
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11 CONFIDENTIAL
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Page (51) ISSUE 1
Service Manual Level 1&2
SW-UPDATE12.
Flash Concept – (Point of Sales)
To use FLS-5 Flash Dongle you have to follow the user guide inside the sales package. Please check always for the
latest version of flash software, which is available on
NOKIA Online.
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12 CONFIDENTIAL
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Page (51) ISSUE 1
Service Manual Level 1&2
UPPER BLOCK DISASSEMBLY13.
1. You will need the Nokia Standard Toolkit version 2. Also
refer the General Mechanical Guideline video for additional
hints about the tools and component handling.
2. Open the assembly. Peel up the LOGO PLATE with the dental
pick.
3. Discard the LOGO PLATE. Do not use it again when
reassembling.
4. Unscrew the 3 Torx Plus size 4 screws in the order shown.
5. Discard these screws. Do not use them again when
reassemble.
6. Close the assembly again. Lift up the A-COVER at the hinge
side. Move it away from the hinge side. Now it can be removed
easily.
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13 CONFIDENTIAL
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Page (51) ISSUE 1
Service Manual Level 1&2
7. Remove the CMT KEYMAT. 8. Lift up the LCD AM.
9. Carefully open the ex connector of the display with the
SS-93.
10. Ease out the glued in EARPIECE with the SS-93.
11. Discard it, do not use this part again when reassemble. 12. Unscrew these 2 Torx Plus size 4 screws.
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14 CONFIDENTIAL
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13. Discard them. Do not use them again. 14. Gently lever up the ex connector of the LCD AM 800x352.
15. Open the assembly. Lift up the C-COVER, beginning at the
QWERTY KEYMAT side.
16. It is important to protect the surface with a piece of cloth
before continuing. Flip over both parts of the hinge.
17. Now turn the CHASSIS ASSEMBLY. 18. Be double carefully while opening these 2 MICROCOAX
HARNESS connectors.
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15 CONFIDENTIAL
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19. It is very important not to bend these connectors while
opening. Otherwise the connectors become unusable.
20. Now the CHASSIS ASSEMBLY can be removed.
21. The disassembly procedure is now complete.
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16 CONFIDENTIAL
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Service Manual Level 1&2
UPPER BLOCK ASSEMBLY14.
1. Assembly. 2. Bring the hinge parts in the position shown.
3. Fit the C-COVER. Note the correct alignment to the mounting
parts of the hinge.
4. Flip over the C-COVER ASSEMBLY together with the mounting
parts of the hinge.
5. Now place the CHASSIS ASSEMBLY. 6. Close both MICROCOAX HARNESS connector. Check for correct
tting of the connectors before going on.
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17 CONFIDENTIAL
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Page (51) ISSUE 1
Service Manual Level 1&2
7. Close the LCD connector. 8. Use the short ones of the screws.
9. Insert the two screws. 10. Set the correct torque.
11. Apply the torque to the screws in the shown order. 12. Place the LCD AM 240x320. Close the ex foil connector.
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18 CONFIDENTIAL
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E90 RA-6
Page (51) ISSUE 1
Service Manual Level 1&2
13. Touch the LCD at the shown edge only. Otherwise the
delicate driver of the display will be damaged and becomes
unusable.
14. Place the CMT KEYMAT.
15. Place the new EARPIECE into the A-COVER ASSEMBLY. 16. Carefully push it down at the plastic frame with the SS-93
as shown. Never push at the metal capsule, otherwise it will be
impressed and the IHF SPEAKER becomes unusable.
17. Place the A-COVER ASSEMBLY, beginning at the opposite
side of the hinge.
18. Do not mismatch these screws. Place this short screw…
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19 CONFIDENTIAL
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Service Manual Level 1&2
19. …in the middle… 20. …and these longer ones…
21. …at both edges of the A-COVER ASSEMBLY. 22. Set the correct torque.
23. Apply the correct torque in the order shown. 24. Align the new LOGO PLATE rst. Then smooth it down evenly.
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20 CONFIDENTIAL
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Service Manual Level 1&2
LOWER BLOCK DISASSEMBLY15.
1. You will need the Nokia Standard Toolkit version 2 and
the SS-81 camera removal tool. Also refer to the General
Mechanical Guideline video for additional hints about the
tools and component handling.
2. Remove the BATTERY COVER.
3. Release this clip of the ANTENNA COVER with the SRT-6 rst. 4. Now release the two clips on the side of the assembly.
5. Release the clip located on the edge. 6. Now the ANTENNA COVER can be removed easily.
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