Nokia NHL-10 Service manual

ISSUE 2 01/2004 COMPANY CONFIDENTIAL 1
Copyright © 2003 Nokia. All Rights Reserved.
Customer Care Solutions
Technical Documentation
4 - Service Tools

NHL-10
CCS Technical Documentation Service Tools
2 COMPANY CONFIDENTIAL ISSUE 2 01/2004
Copyright © 2003 Nokia. All Rights Reserved.
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NHL-10
Service Tools CCS Technical Documentation
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Copyright © 2003 Nokia. All Rights Reserved.
Table of Contents Page No
JBV-1 Docking Station and DA-2 Adapter ...................................................................5
MJ-2 Module Jig ............................................................................................................6
RJ-2 Soldering Jig .........................................................................................................9
SF-2 POS (Point of Sales) Flash Adapter ....................................................................10
SW Security Device PKD-1 ........................................................................................11
FLS-4S POS (Point of Sale) Flash Device (Sales Pack) .............................................12
FPS-8 FLASH Prommer (Sales Pack) .........................................................................13
ACF-8 Universal Power Supply ..................................................................................14
FPS-8C Parallel FLASH Prommer (Sales Pack) .........................................................15
FLC-2 DC Cable ..........................................................................................................16
AXS-4 Service Cable ..................................................................................................17
DAU-9S MBUS Cable ................................................................................................18
XCS-1 Service Cable ...................................................................................................19
PCS-1 Power Cable .....................................................................................................20
XRF-1 RF Cable ..........................................................................................................21
XRS-11 RF Cable ........................................................................................................22
SCB-3 DC Cable .........................................................................................................23
XCS-4 Modular Cable .................................................................................................24
Printer Cable ................................................................................................................25
SRT-9 Camera Removal Tool .....................................................................................26
SS-12 Disassembly Jig ................................................................................................ 27
LRK-2 / 3 LGA component rework kits 1 & 2 ...........................................................28
MJS-76 PA LGA re-work jig (Product code 0770417) ...............................................30
SA-20 RF Support Adapter .........................................................................................31
JBT-9 Bluetooth Test & Interface box(Sales Pack) .................................................... 32

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Copyright © 2003 Nokia. All Rights Reserved.
JBV-1 Docking Station and DA-2 Adapter
The JBV-1 Docking Station has been designed for calibration and software update use.
The DA-2 Docking Station Adapter makes signal connections to the phone. JBV-1 and DA-2
are used as one unit.
JBV-1 main electric functions are:
• adjustable VBATT calibration voltage, current measurement limit volt-
age”VCHAR”, current measurement calibration current”ICHAR”
• adjustable ADC calibration voltage via BTEMP and BSI signal
• BTEMP and BSI calibration resistor
• signals from FBUS to the phone via parallel jig
• control via FBUS or USB
• Flash OK/FAIL indication
In calibration mode JBV-1 is powered by external power supply 11-16V DC. In flashing power
for the phone can be taken from FPS-8 or external power supply 11-16V DC.
Product Code
JBV-1 Docking Station: 0770298
DA-2 Docking Station Adapter: 0770500
View of DA-2 Figure 1: DA-2

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MJ-2 Module Jig
The MJ-2 Module Jig is used for testing the following modules:
• User interface
• Baseband and RF on system module
Product Code
MJ-2 Module Jig: 0770501
View of MJ-2 Figure 2: MJ-2
Note:
The nominal supply voltage for MJ-2 is +6.0 V.
The supply voltage must not exceed +12.0 V (min. 5.0 V).
Supply jig only when J1=regulated position.

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Service Tools CCS Technical Documentation
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Copyright © 2003 Nokia. All Rights Reserved.
Table 1: LCD Test Pin List
Pin Signal Name
1GND
2!WR
3GND
4D0
5D1
6D2
7D3
8GND
9Vddi
10 Vdd
11 LEDGND
12 LEDin
13 LEDout
14 LEDGND
15 !CS
16 D/!C
17 GND
18 D7
19 D6
20 D5
21 D4
22 TE
23 !RD
24 !RES

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Table 2: KEYPAD Test Pin List
Pin Signal Name
1ROCKER4
2ROCKER2
3ROW0
4ROW1
5VKEYB
6ROW2
7ROW4
8COL2
9COL4
10 GND
11 ROCKER5
12 ROCKER3
13 ROCKER1
14 COL0
15 GND
16 ROW3
17 ROW5
18 COL1
19 COL3
20 COL5

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Service Tools CCS Technical Documentation
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Copyright © 2003 Nokia. All Rights Reserved.
RJ-2 Soldering Jig
The Soldering Jig RJ-2 is used for soldering and as a rework jig for system module.
Product Code
RJ-2 Soldering Jig: 0770502
View of RJ-2

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SF-2 POS (Point of Sales) Flash Adapter
The POS Flash Adapter SF-2 is used in the place of phone’s normal battery during service to
supply a controlled operating voltage and to connect to pads which are under the SIM card.
Product Code
SF-2 POS Flash Adapter: 0770506
View of SF-2 Figure 3: SF-2

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Service Tools CCS Technical Documentation
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Copyright © 2003 Nokia. All Rights Reserved.
SW Security Device PKD-1
SW security device is a piece of hardware enabling the use of the service software when con-
nected to the parallel (LPT) port of the PC. Without the dongle present it is not possible to use
theservicesoftware. Printerorany suchdevicecan beconnectedto thePCthrough thedongle
if needed.
Caution: Make sure that you have switched off the PC and the printer before making connections!
Caution: Do not connect the PKD-1 to the serial port.
Product Code
SW Security Device PKD-1: 0750018
View of PKD-1 Figure 4: PKD-1

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FLS-4S POS (Point of Sale) Flash Device (Sales Pack)
FLS-4S is a dongle and flash device incorporated into one package, developed specifically for
POS use.
Product Code
FLS-4S Sales Pack – Europe/Africa: 0080541
FLS-4S Sales Pack – APAC: 0080542
FLS-4S Sales Pack – Americas: 0080543
View of FLS-4S Figure 5: FLS-4S

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Service Tools CCS Technical Documentation
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Copyright © 2003 Nokia. All Rights Reserved.
FPS-8 FLASH Prommer (Sales Pack)
The FLASH Prommer FPS-8 is used for example with SF-2, DA-2 and JBV-1. Power is sup-
plied to FPS-8 from the Universal Power Supply.
The sales pack includes:
• FPS-8 Flash Prommer (0750123)
• FPS-8 Activation Sheet (9359289)
• ACF-8 Universal Power Supply (0680032)
• AXS-4 Service Cable (D9-D9) (0730090)
• Printer Cable (0730029)
Sales package code
FPS-8 Flash Prommer: 0080321
View of FPS-8 Figure 6: FPS-8

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Copyright © 2003 Nokia. All Rights Reserved.
ACF-8 Universal Power Supply
ACF-8 Universal Power Supply is used to power FPS-8. ACF-8 has 6V DC and 2.1A output.
Product Code
ACF-8 Universal Power Supply: 0680032
View of ACF-8 Figure 7: ACF-8

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Copyright © 2003 Nokia. All Rights Reserved.
FPS-8C Parallel FLASH Prommer (Sales Pack)
The Parallel FLASH Prommer FPS-8C is used for example with SF-2, DA-2 and JBV-1. Flash
programming can be done to maximum of 8 phones parallel. FPS-8C consists of eight SF11C
programming cards. SF11C card is functionally identical to FPS-8.
Sales package code
FPS-8C Parallel Flash Prommer: 0080396
View of FPS-8C Figure 8: FPS-8C

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Copyright © 2003 Nokia. All Rights Reserved.
FLC-2 DC Cable
FLC-2 is used to supply a controlled operating voltage.
Product Code
FLC-2 DC Cable: 0730185
View of FLC-2 Figure 9: FLC-2

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Service Tools CCS Technical Documentation
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Copyright © 2003 Nokia. All Rights Reserved.
AXS-4 Service Cable
The AXS-4 D9-D9 Service Cable is used to connect two 9 pin D connectors for example be-
tween PC and FPS-8. Cable length is 2 meters.
Product Code
AXS-4 D9-D9 Service Cable: 0730090
View of AXS-4 Figure 10: AXS-4

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Copyright © 2003 Nokia. All Rights Reserved.
DAU-9S MBUS Cable
The MBUS Cable DAU-9Shas a modular connector and isused for examplebetween the PC`s
serial port and Module jig MJ-2, SF-2 or JBV-1.
Product Code
DAU-9S MBUS Cable: 0730108
View of DAU-9S Figure 11: DAU-9S

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Service Tools CCS Technical Documentation
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Copyright © 2003 Nokia. All Rights Reserved.
XCS-1 Service Cable
The XCS-1 Service Cable is used to connect FLS-4S to SF-2.
Product Code
XCS-1 Service Cable: 0730218
View of XCS-1 Figure 12: XCS-1

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PCS-1 Power Cable
The PCS-1 Power Cable (DC) is used to connect for example JVB-1 to FPS-8.
Product Code
PCS-1 Power Cable: 0730012
View of PCS-1 Figure 13: PCS-1