Nokia X5-01 User manual

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
1 Confidential | Copyright © 2010 Nokia | All rights reserved Version 4.0
SERVICE MANUAL
Level 1&2
RM-627, RM-648
Transceiver characteristics
Band:
RM-627:
GSM 850/900/1800/1900
WCDMA 900/1900/2100
RM-648:
GSM: 850/900/1800/1900
WCDMA: 850/1900/2100
Display:
QVGA (320 x 240 pixels) 2.36” TFT screen, up to 262k
colors
Camera:
5 Mpix EDOF camera with LED flash, 4x Digital
zoom
Operating System:
S60 release 3.2.3
Connections:
Micro USB (USB 2.0)
3.5 mm Nokia AV connector
Micro SD card support up to 32 GB
WLAN 802.11 b/g
Transceiver with BL-5F battery pack
Talk time Standby
GSM 850: 4 h
Other GSM-bands: 5 h
WCDMA: 3.5 h
GSM: Up to 400 hours
WCDMA: Up to 400 hours
Note: Talk times are dependent on network
parameters and phone settings

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
2 Confidential | Copyright © 2010 Nokia | All rights reserved Version 4.0
Table of contents
1. Copyright............................................................................................................................................................................................................4
2. Warnings and cautions .................................................................................................................................................................................5
2.1 Warnings ............................................................................................................................................................................................................5
2.2 Cautions..............................................................................................................................................................................................................5
3. ESD protection..................................................................................................................................................................................................6
4. Care and maintenance...................................................................................................................................................................................7
5. Battery information........................................................................................................................................................................................8
6. Exploded view..................................................................................................................................................................................................9
7. Service devices .............................................................................................................................................................................................. 10
8. Software update........................................................................................................................................................................................... 11
9. Disassembly instructions........................................................................................................................................................................... 12
10. Assembly instructions................................................................................................................................................................................. 19
11. Solder components...................................................................................................................................................................................... 20

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
3 Confidential | Copyright © 2010 Nokia | All rights reserved Version 4.0
CHANGE HISTORY
Status Version No. Date Comments
Approved 1.0 24.6.2010 First approved version
Approved 2.0 22.7.2010 Updated exploded view
and disassembly sequence
Approved 3.0 30.8.2010 Torque values updated
Approved 4.0 24.9.2010 Added RM-648 information
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to
carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA
service suppliers, and the content of it is confidential. Please note that NOKIA provides also other
guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and
comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may
exist. If you find any errors or if you have further suggestions, please notify NOKIA using the
address below:
Nokia Care Academy
[e-mail]
Please keep in mind also that this documentation is continuously being updated and modified,
so watch always out for the newest version.

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
4 Confidential | Copyright © 2010 Nokia | All rights reserved Version 4.0
1. COPYRIGHT
Copyright © 2010 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in
any form without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of
Nokia Corporation. Other product and company names mentioned herein may be trademarks or
tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes
and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special,
incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided “as is”. Except as required by applicable law, no
warranties of any kind, either express or implied, including, but not limited to, the implied
warranties of merchantability and fitness for a particular purpose, are made in relation to the
accuracy, reliability or contents of this document. Nokia reserves the right to revise this
document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
5 Confidential | Copyright © 2010 Nokia | All rights reserved Version 4.0
2. WARNINGS AND CAUTIONS
Please refer to the phone’s user guide for instructions relating to operation, care and
maintenance including important safety information. Note also the following:
2.1 Warnings
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE
MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS,
EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE
DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF
ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN
POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING
AREAS ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY
INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT
A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS.
OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
2.2 Cautions
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist
strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing
and alignment.
5. Ensure all cables and wires are repositioned correctly

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
6 Confidential | Copyright © 2010 Nokia | All rights reserved Version 4.0
3. ESD PROTECTION
Nokia requires that service points have sufficient ESD protection (against static
electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD
protection. The SIM card can be replaced without ESD protection if the product
is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be
damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during
shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product
components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD
Protected Area.
For more information and local requirements about ESD protection and ESD
Protected Area, contact your local Nokia After Market Services representative.

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
7 Confidential | Copyright © 2010 Nokia | All rights reserved Version 4.0
4. CARE AND MAINTENANCE
This product is of superior design and craftsmanship and should be treated with care. The
suggestions below will help you to fulfil any warranty obligations and to enjoy this product for
many years.
Keep the phone and all its parts and accessories out of the reach of small
children.
Keep the phone dry. Precipitation, humidity and all types of liquids or
moisture can contain minerals that will corrode electronic circuits.
Do not use or store the phone in dusty, dirty areas. Its moving parts can be
damaged.
Do not store the phone in hot areas. High temperatures can shorten the life
of electronic devices, damage batteries, and warp or melt certain plastics.
Do not store the phone in cold areas. When it warms up (to its normal
temperature), moisture can form inside, which may damage electronic circuit
boards.
Do not drop, knock or shake the phone. Rough handling can break internal
circuit boards.
Do not use harsh chemicals, cleaning solvents, or strong detergents to clean
the phone.
Do not paint the phone. Paint can clog the moving parts and prevent proper
operation.
Use only the supplied or an approved replacement antenna. Unauthorised
antennas, modifications or attachments could damage the phone and may
violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
8 Confidential | Copyright © 2010 Nokia | All rights reserved Version 4.0
5. BATTERY INFORMATION
Note: A new battery’s full performance is achieved only after two or three complete charge and
discharge cycles! The battery can be charged and discharged hundreds of times but it will
eventually wear out.
When the operating time (talk-time and standby time) is noticeably shorter than normal, it is
time to buy a new battery. Use only batteries approved by the phone manufacturer and
recharge the battery only with the chargers approved by the manufacturer.
Unplug the charger when not in use. Do not leave the battery connected to a charger for longer
than a week, since overcharging may shorten its lifetime.
If left unused a fully charged battery will discharge itself over time Temperature extremes can
affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by
leaving the product switched on until it turns itself off (or by using the battery discharge facility
of any approved accessory available for the product).
Do not attempt to discharge the battery by any other means Use the battery only for its
intended purpose.
Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object
(coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips
on the battery) for example when you carry a spare battery in your pocket or purse.
Shortcircuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions,
will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C
and 25°C (59°F and 77°F).
A phone with a hot or cold battery may temporarily not work, even when the battery is fully
charged. Batteries’ performance is particularly limited in temperatures well below freezing.
Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g.
recycling).
Do not dispose as household waste.

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
9 Confidential | Copyright © 2010 Nokia | All rights reserved Version 4.0
6. EXPLODED VIEW
Only available as
assembly
These parts can not be
reused after removal
Ver. 2.0
A1
A1
LIGHT SWAP PACKAGE
(I0204 - I0206, I0216)
A2
D-COVER ASSY
(I0208 - I0213) ,
A3
A3
ANTENNA ASSEMBLY
(I0209 - I0210)
MAIN KEYMAT
I0201
UI KEYMAT
I0001
SCREW TORX+ 4
M1.4X2.1 MM
I0007
A-COVER ASSEMBLY
I0003
DISPLAY ASSEMBLY
I0004
CONDUCTIVE
DISPLAY ADHESIVE
I0005
EARPIECE HOLDER ASSEMBLY
I0006
SCREW TORX+ 4
M1.4X2.1 MM
I0002
SCREW TORX+ 4
M1.4X4.5 MM
I0008
MAIN FLEX
MECH ASSEMBLY
I0101
SLIDER
I0102 SCREW TORX+ 4
RF1.4X4.6 MM
I0202
SCREW TORX+ 4
RF1.4X5.8 MM
I0203
MAIN DOMESHEET
I0204
SHIELD FOR SD FOAM
I0216
LIGHT SWAP PWB
I0205
CAMERA
I0207
TYPE LABEL
I0206
D-COVER ASSY
I0213
MAIN ANTENNA
I0209
IHF SPEAKER
I0210
GPS/WLAN ANTENNA
I0211
USB DOOR
I0212
SCREW TORX+ 4
M1.4X4.5 MM
I0214
BATTERY COVER ASSY
I0215
AV JACK
I0208

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
7. SERVICE DEVICES
FLS-5 Flash Device CA-101 Service Cable
AC-6 Travel Charger
BL-5F Battery
SS-88 Camera Removal tool
Nokia Standard Toolkit (v2)
For more information, refer to the
Service Bulletin (SB-011) on Nokia
Online. Supplier or manufacturer
contacts for tool re-order can be
found in “Recommended service
equipment” document on Nokia
Online.

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
11 Confidential | Copyright © 2010 Nokia | All rights reserved Version 4.0
8. SOFTWARE UPDATE
Flash concept (Point of Sale)
To use the FLS-5 Flash Dongle, follow the user guide inside the sales package. Please check
always for the latest version of flash software, which is available on Nokia Online.

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
9. DISASSEMBLY INSTRUCTIONS
1) Nokia X5-01 disassembly. 2) For disassembling you need the Nokia Standard
Toolkit version 2, camera removal tool SS-88 and
AV plug.
3) Protect the A-COVER with protective film. 4) Release the BATTERY COVER by pressing the
release notch.
5) Lift up the bottom end of the BATTERY COVER. If
there is a battery inserted, remove it also.
6) Slide the phone open.

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
7) Unscrew the two TORX+ size 4 screws in the
order shown. Do not use them again. Discard them.
8) Detach the four clips holding the UI-KEYMAT by
sliding the SRT-6.
9) Remove the UI-KEYMAT. 10) Unscrew the two TORX+ size 4 screws in the
order shown. Note that these screws can be reused.
Do not discard them!
11) To detach the A-COVER from the SLIDE MODULE
ASSEMBLY, release the both sides by sliding the SRT-
6 to the direction shown.
12) Then release the A-COVER by first sliding the A-
COVER to the direction shown and then lift the A-
COVER up.

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
13) Remove the A-COVER. 14) Protect the LCD with protective film.
15) Protect the backside of the A-COVER with
protective film.
16) Use the SS-93 to open the LCD connector. When
opening the connector, be careful not to damage
the connector or any nearby components.
17) Use the SS-93 to lift up the LCD. . Be careful not
to damage the connector!
18) Remove the LCD.

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
19) Unscrew the two TORX+ size 4 screws in the
order shown. Note that these screws can be reused.
Do not discard them!
20) Release the two clips holding the MAIN KEYMAT
by sliding the SRT-6 to the direction shown.
21) Release the two clips holding the MAIN KEYMAT
by sliding the SRT-6 to the direction shown.
22) Remove the MAIN KEYMAT.
23) Release the clip to open the USB DOOR. 24) Unscrew the two TORX+ size 4 screws in the
order shown. Note that these screws can be reused.
Do not discard them!

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
25) Unscrew the two TORX+ size 4 screws in the
order shown. Note that these screws can be reused.
Do not discard them!
26) Lift up the SLIDE MODULE ASSEMBLY and open
the flex connector with the SS-93. Be careful not to
damage the connector!
27) Use the SS-93 to remove the EARPIECE HOLDER
ASSEMBLY. Be careful not to damage any nearby
components!
28) Move the slide and push the MAIN FLEX
ASSEMBLY through the gap of the SLIDER MODULE.
29) Use the SS-93 to release the MAIN FLEX
ASSEMBLY.
30) Carefully peel off the MAIN FLEX ASSEMBLY.

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
31) To detach the engine board, release the two
clips on both sides with the SS-93.
32) Remove the engine board.
33) Use the tweezers to remove the GPS/WLAN
ANTENNA.
34) Use the AV plug to lift up the AV jack and
remove it with tweezers.
35) Use the camera removal tool SS-88 to remove
the camera.
36) Release the DOMESHEET with the SS-93, and
peel it off. Do not use it again, discard it.

Nokia X5-01
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Service Manual Level 1&2
18 Confidential | Copyright © 2010 Nokia | All rights reserved Version 4.0
37) Remove the USB DOOR with the sharp end of the
SS-93.
38) Nokia X5-01 disassembly is now complete.
-END OF DISASSEMBLY-

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
10. ASSEMBLY HINTS
1) Tighten the two TORX+ size 4 screws to the
torque of 12 Ncm in the order shown.
2) Tighten the two TORX+ size 4 screws to the
torque of 12 Ncm in the order shown.
3) Tighten the two TORX+ size 4 screws to the
torque of 12 Ncm in the right order.
4) Tighten the two TORX+ size 4 screws to the
torque of 12 Ncm in the order shown.
5) Tighten the TORX+ size 4 screw to the torque of
14 Ncm in the order shown.
5) Tighten the three TORX+ size 4 screws to the
torque of 12 Ncm in the order shown.

Nokia X5-01
RM-627, RM-648
Service Manual Level 1&2
20 Confidential | Copyright © 2010 Nokia | All rights reserved Version 4.0
11. SOLDER COMPONENTS
Ver. 1.0
TOP
BOTTOM
F3300
G2200
S2483
S2486
V2410
V2411
V2412
V2413
V2414
X1500
X2400
X2401
X2408
X2403
X2404
X2405
X2406
X2402
X2409
X2410
X2411
X6397
X6399
X7401
X7402