Nokia 5320 xpress music User manual

5320 XpressMusic RM-409/416/417

Service Manual Level 1&2

1CONFIDENTIAL

SERVICE MANUAL

Level 1&2

Transceiver characteristics

Band:

RM-409: EGSM 850/900/1800/1900, WCDMA

900/2100

RM-416: EGSM 850/900/1800/1900

RM-417: EGSM 850/900/1800/1900 WCDMA

850/1900

Display:

2.0” QVGA, 320 x 240 pixels, up to 16 M colours

Camera:

2.0 Mpix with integrated LED flash

Operating System:

S60 with Active Standby

Connections:

Micro USB, 3.5 mm AV, Bluetooth 2.0

Transceiver with BL-5B battery pack

Talk time Standby Note

Up to 4 hours

(GSM)

Up to 2.5 hours

(WCDMA)

Up to 300

hours

Depends on

network

parameters

and phone

settings

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2CONFIDENTIAL

1. Change history ................................................................................................................................3

2. Copyright ........................................................................................................................................4

3. Warnings and cautions ....................................................................................................................5

3.1 Warnings ..................................................................................................................................5

3.2 Cautions ...................................................................................................................................5

4. ESD protection.................................................................................................................................6

5. Care and maintenance.....................................................................................................................7

6. Battery information.........................................................................................................................8

7. Exploded view.................................................................................................................................9

8. Service devices ..............................................................................................................................10

9. SW-update ....................................................................................................................................11

10. Disassembly instruction ..........................................................................................................12

11. Assembly hints........................................................................................................................19

11.1 Display frame assembly .......................................................................................................19

12. Solder components .................................................................................................................21

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3CONFIDENTIAL

1. CHANGE HISTORY

Status Version No. Date Comments

Draft 0.1 17.06.2008 First draft

Draft 0.2 18.06.2008

Approved 1.0 18.06.2008 Approved

Issue 2 2.0 11.8.2008 The description of the

second service device

(ACF-8) is corrected from

"AC-8 Travel charger" to

"ACF-8 Powersupply for

flash device".

Issue 3 3.0 14.8.2008 GT Tape and Display

Frame Adhesive have

been added to the

exploded view.

Instructions related to

the Display Frame

Adhesive have been

added.

Issue 4 4.0 29.8.2008 FS-39 changed to FS-63.

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to

carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA

service suppliers, and the content of it is confidential. Please note that NOKIA provides also

other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly

and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors

may exist. If you find any errors or if you have further suggestions, please notify NOKIA using

the address below:

CMO Operation & Logistics

Training and Vendor Development

Multimedia Creation & Support

mailto:Service.Manuals@nokia.com

Please keep in mind also that this documentation is continuously being updated and modified,

so watch always out for the newest version.

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4CONFIDENTIAL

2. COPYRIGHT

Reproduction, transfer, distribution or storage of part or all of the contents in this document in

any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of

Nokia Corporation. Other product and company names mentioned herein may be trademarks

or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes

and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any

special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no

warranties of any kind, either express or implied, including, but not limited to, the implied

warranties of merchantability and fitness for a particular purpose, are made in relation to the

accuracy, reliability or contents of this document. Nokia reserves the right to revise this

document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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5CONFIDENTIAL

3. WARNINGS AND CAUTIONS

Please refer to the phone’s user guide for instructions relating to operation, care and

maintenance including important safety information. Note also the following:

3.1 Warnings

1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE

MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT

CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT

THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE

ELECTRONIC SYSTEMS TO RF ENERGY.

2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN

POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS),

BLASTING AREAS ETC.

3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES,

MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL

DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU

HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO

INTERFERENCE.

3.2 Cautions

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist

strap is worn.

3. Use only approved components as specified in the parts list.

4. Ensure all components, modules screws and insulators are correctly re–fitted after

servicing and alignment.

5. Ensure all cables and wires are repositioned correctly

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4. ESD PROTECTION

Nokia requires that service points have sufficient ESD protection (against

static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD

protection. The SIM card can be replaced without ESD protection if the

product is otherwise ready for use.

To replace the covers ESD protection must be applied.

All electronic parts of the product are susceptible to ESD. Resistors, too, can

be damaged by static electricity discharge.

All ESD sensitive parts must be packed in metallized protective bags during

shipping and handling outside any ESD Protected Area (EPA).

Every repair action involving opening the product or handling the product

components must be done under ESD protection.

ESD protected spare part packages MUST NOT be opened/closed out of an

ESD Protected Area.

For more information and local requirements about ESD protection and ESD

Protected Area, contact your local Nokia After Market Services representative.

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5. CARE AND MAINTENANCE

This product is of superior design and craftsmanship and should be treated with care. The

suggestions below will help you to fulfil any warranty obligations and to enjoy this product for

many years.

•Keep the phone and all its parts and accessories out of the reach of small children.

•Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can

contain minerals that will corrode electronic circuits.

•Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

•Do not store the phone in hot areas. High temperatures can shorten the life of

electronic devices, damage batteries, and warp or melt certain plastics.

•Do not store the phone in cold areas. When it warms up (to its normal temperature),

moisture can form inside, which may damage electronic circuit boards.

•Do not drop, knock or shake the phone. Rough handling can break internal circuit

boards.

•Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

•Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

•Use only the supplied or an approved replacement antenna. Unauthorised antennas,

modifications or attachments could damage the phone and may violate regulations

governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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6. BATTERY INFORMATION

Note: A new battery’s full performance is achieved only after two or three complete charge

and discharge cycles! The battery can be charged and discharged hundreds of times but it will

eventually wear out.

When the operating time (talk-time and standby time) is noticeably shorter than normal, it is

time to buy a new battery. Use only batteries approved by the phone manufacturer and

recharge the battery only with the chargers approved by the manufacturer.

Unplug the charger when not in use. Do not leave the battery connected to a charger for

longer than a week, since overcharging may shorten its lifetime.

If left unused a fully charged battery will discharge itself over time Temperature extremes can

affect the ability of your battery to charge.

For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time

by leaving the product switched on until it turns itself off (or by using the battery discharge

facility of any approved accessory available for the product).

Do not attempt to discharge the battery by any other means Use the battery only for its

intended purpose.

Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object

(coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips

on the battery) for example when you carry a spare battery in your pocket or purse. Short-

circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter

conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery

between 15°C and 25°C (59°F and 77°F).

A phone with a hot or cold battery may temporarily not work, even when the battery is fully

charged. Batteries’ performance is particularly limited in temperatures well below freezing.

Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g.

recycling).

Do not dispose as household waste.

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7. EXPLODED VIEW

See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.

Note: The 2G variant does not have a front camera, so the light swap PWB is different than the

one pictured below.

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8. SERVICE DEVICES

FS-63 Flash adapter

ACF-8 Powersupply

for flash device

CA-101 Service cable

SS-102 Camera removal tool

RJ-230 Universal Soldering Jig

BL-5B internal battery

Nokia standard toolkit (v2)

For more information, refer to the

Service Bulletin (SB-011) on NOKIA

Online. Supplier or manufacturer

contacts for tool re-order can be

found in “Recommended service

equipment” document on NOKIA

Online.

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9. SW-UPDATE

Flash concept – (Point of Sales)

To use the FLS-5 Flash Dongle, you have to follow the user guide inside the sales package.

Please check always for the latest version of flash software, which is available on Nokia Online.

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10. DISASSEMBLY INSTRUCTION

1) Nokia 5320 Express Music disassembly 2) You will need the Nokia Standard Tool kit version 2,

the ELG- 0045 and the SS-102.

3) Open the BATTERY COVER. 4) Gently release the clip of the ANTENNA COVER ASSY,

beginning at the shown side.

5) Also release the clips at the top… 6) …and at the opposite side.

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7) Lift up the ANTENNA COVER. 8) Pry open the clips of the A-COVER ASSY.

9) Slightly open the clips at the top… 10) and at the side.

11) Lift up the A-COVER 12) Remove the adhesive remains from the display

frame with the scraping tool. Be careful not to damage

the gasket.

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13) Check that there are no black adhesive remains in

the display frame.

14) Remove the KEYMAT ASSY.

15) Remove the MUSIC KEY. 16) Unscrew the Torx Plus size 6 screws in the order

shown.

17) Remove the screws before continuing. 18) Lift up the DISPLAY FRAME ASSY. Note that the flex

foil is still connected.

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19) Carefully open the flex connector. 20) Ease out the EARPIECE.

21) Peel out the EARPIECE GASKET. Discard it, do not use

it again.

22) Gently open the flex foil connector of the LCD.

23) Position the ELG-0045. 24) Carefully release the glued-in LCD.

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16 CONFIDENTIAL

25) These adhesive residues must be removed

completely if these parts should be used again. Always

use a new GT TAPE while reassembling.

26) Gently release the GT TAPE partly with the SS-93.

Do not scratch the surface of the PWB.

27) Peel up the GT TAPE. 28) Lift out the ENGINE MODULE.

29) Unlock and remove the CAMERA MODULE with the

SS-102.

30) Ease out and remove the IHF SPEAKER.

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31) Remove the ANTENNA ASSY. 32) Turn the assembly.

33) Lever out the AV Jack. 34) Pull out the DC JACK with tweezers.

35) Ease out the MICROPHONE with the dental pick.

Discard it, do not use it again.

36) Push out the MEMORY CARD DOOR with the SS-93.

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37) Unlock the USB CARD DOOR, beginning from the

inner side of the C-COVER.

38) Take away the USB CARD DOOR.

39) Start detaching the snap of TYPE LABEL PLATE

carefully.

40) Release all snaps, do not scratch or destroy the

TYPE LABEL.

41) Remove the TYPE LABEL PLATE now. 42) The disassembly procedure is now finished.

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11. ASSEMBLY HINTS

For assembly: Apply the torque of 27Ncm to the

screws in the order shown.

11.1 Display frame assembly

Note: A three-part tape must be put or changed in all devices that come for repair!

1) Assemble new protective tape on the display frame. 2) Push the cover liner gently against the window

gasket. Align the display frame hole edges with the

cover liner hole edges.

3) Remove the cover liner. 4) Assemble the A-Cover.

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5) Press and hold for 2 seconds to ensure adhesion.

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