Norbord 1000mm PAN DRAWERS User manual

Installation should be performed by a competent person
only. This product could be dangerous if incorrectly installed.
Check the pack to ensure all of the components are included.
When you are ready to start, make sure that you have all of
the correct tools to hand, have plenty of space, and that the
area for building is clean and dry.
Do not rush! Read these instructions first and run through
the sequence before you begin. Assembly should be
carried out in the steps shown in the following diagrams,
constructing one unit at a time and keeping fittings together
to avoid loss. Lay large panels on the floor using the
packaging for protection. Do not overtighten screws, as this
may damage the cabinet.
If any items are missing, or problems arise with fitting,
please call the Manufacturers’ Helpline on 01769 575500.
To clean - use mild soap and water only.
Do not use abrasive cleaners.
*** IMPORTANT INFORMATION ***
BEFORE YOU START
Please use scissors to open the bag of fittings and then empty the contents into a bowl, so that they do not get lost!
HARDWARE:
CROSS HEAD SCREWDRIVER
TAPE MEASURE
MINIMUM TOOLS REQUIRED:
DRILL & DRILL BITS (3mm & 5mm)
3 5
STEP 1:
ASSEMBLY GUIDE CSS 1624 03/161000mm PAN DRAWERS STANDARD & CURVED
LH Drawer Runner
RH Drawer Runner
2 x
2 x
2 x
2 x
2 x
2 x
16 x
4 x
4 x
2 x
2 x
2 x
6 x
12 x
4 x 4 x
4 x
36 x D
S
T
U
15mm
15mm
15mm
25mm
30mm
50mm
50mm
BR
BE
BF
BG
BJ
BK
BN
BL
BM
BW BX
BP
BS
Euro Screw
Euro Screw
4 x
2 x
BT
BT
BV
1
1
LH drawer side
RH drawer side
Metal Drawer Back
Drawer Base
TOP OF PANEL
RH END PANEL SHOWN
FIGURE. 1
BT
BT
Before fitting drawer runners to base end
panels, check that you have a ‘pair’ of runners
for right and left hand operation. Pull top
metal runner fully towards you to establish
‘handing’.
The highlighted hole positions must be used,
as detailed in Fig 1, (RH panel shown).
Fix the RH runner to the RH end panel
using 4 x screws , and then repeat for the
LH runner on the LH end panel.
The toothed rails should be fitted, as
shown, using 3 x screws each, before fitting
the drawers, in order to stabilise the drawer
itself, during operation.
The cogs fitted to the back of the drawers
should then run smoothly along these rails.
STEP 2:
D
BE
BS
BR
NOTE: When building the curved pan
drawers, the drawer base should not be
secured in place until after the drawer front
has been secured. This should ensure a
minimum gap between the drawer base and
the drawer front.
STEP 3:
Clip drawer sides and to Metal drawer
back .
Turn Drawer upside down and slide Base
Panel into position.
Secure with 2 x screws per side.
1
1
1
D
D
D
D
D
S
S
T
T
U
U
PANELS:
BS
BS

Identify the centre divider . Ease the
locating lugs at the back into the slots in
the Metal Drawer Back , and then clip
the curved moulding at the front over the
Front Rail , pushing downwards to
engage (see Fig 5).
Place the adjustable dividers , with
the large curved moulding at the top, in
the required positions within the drawer,
and secure to the centre divider , by
pushing firmly downwards (see Fig 6).
Note: The fitting of parts , , , , , ,
and should be completed only once the drawer
front has been secured to the drawer sides.
Place the drawer down on the front face, and insert the
stabilising clips , at the back of each drawer side,
(there is a small snap-on piece (shaded), which should
be removed, before fitting) as shown in Fig 2.
Now identify both left and right hand drawer extensions
and , and push into place as shown in Fig 3,
ensuring that the stabilising clips are held firmly in
place. The cog ends should now be fitted to each
end of the metal stabilising bar . This can now be
fitted to the two stabilising clips , pushing into place
to locate.
Place the drawer back onto its base. Identify Front
Rail , (which has spring loaded ends), and fit this
in between parts and , at the front, as shown
in Fig 4. The spring loaded ends will engage with the
small recessed slots.
Identify both left and right hand
drawer extensions and .
Remove plastic drawer front
securing plates from front
ends of drawer side extensions by
holding ‘extended pull tab’ and
pulling downwards to withdraw.
Now fit above , (keeping
‘pull tabs’ at the bottom) using
2 x screws each, through the
top and bottom holes only.
ASSEMBLY GUIDE
Turn drawer upside down and ensure both white
plastic forks are set to the factory default position as
shown below.
Reset the forks if they have moved to the opposite
position (this will require firm pressure).
STEP 4: STEP 5:
Once any adjustments
have been made, the
drawer front must
be locked into place
by fitting the locking
plates , as shown.
STEP 9:
NOTE: Depending on the fascia range chosen you may
have some unused pre-drilled holes on the reverse of
the drawer front.
BG
Push drawer front connectors into white plastic part of
drawer box sides until it locks into position.
STEP7:
DRAWER FRONT
LEFT HAND
DRAWER SIDE
RIGHT HAND
DRAWER SIDE
1
2
1
For Vertical adjustment, loosen screws adjust
Drawer front to desired position, re-tighten screws .
NOTE: Screw is only present in the RH drawer side.
1
For Horizontal adjustment, turn screw clockwise
or anticlockwise for required positioning.
2
2
1
CSS 1624 03/161000mm PAN DRAWERS STANDARD & CURVED
Fast assembly system for quick fixing or removal.
To remove drawers push up both black/grey tabs
together (located underneath both sides of drawer
near the front) while pulling out from carcase.
STEP 10:
BG
Turn the drawer the correct way up. Fully extend
the drawer runners. Sit drawer sides on top of the
extended drawer runners. Push drawer into cabinet
until it ‘clicks’ into position.
NOTE: It will be necessary to remove the drawer to
fix the components in STEP 8, and then re-fit once
complete. Pressure at the back of the runner may be
required, in this instance, in order to ‘click’ the drawer
into position.
STEP 8:
BJ
BJ
BJ
BK
BK
BW
BV
BX
BN
BK BN BV
BW BX
BX
BL BM
FIGURE 6.
BM
BM
Twist the plastic part of anticlockwise to reveal
the holes (if the plastic and metal parts have become
separated, simply join them back together).
Position on the reverse side of the drawer front
and secure using screws . Twist the plastic part
of clockwise to lock into position.
STEP 6:
D
D
D
D
BF
BF
BF BF BP
BP
BF
D
D
BP
BJ BK
Some ranges are pre-marked with different positions.
If necessary mark and drill four holes 8mm deep at
3mm diameter in reverse side of drawer front.
32mm
32mm
71mm
152mm
64mm
BF
BP
BN
BL
BN
FIGURE 4.
FRONT
RAILING
MOUNTING
FIGURE 5.
BL
BL
U
U
RH SIDE SHOWN
BK
U
T
FIGURE 2.
FIGURE 3.
Insert Clip
here
U
T
BX