Nordson Encore HD iControl System User manual

EncorerHD iControlrSystem
Hardware Manual
Installation, Troubleshooting, Repair, Parts
Part 1603054-02
Issued 4/15
NORDSON CORPORATION AMHERST, OHIO USA
C
APPROVED
US
FM
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at [phone] or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
Obsolete

Part 1603054-02 E2015 Nordson Corporation
Contact Us
Nordson Corporation welcomes requests for information, comments, and
inquiries about its products. General information about Nordson can be
found on the Internet using the following address:
http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
555 Jackson Street
Amherst, OH 44001
Notice
This is a Nordson Corporation publication which is protected by copyright.
Original copyright date 2013. No part of this document may be
photocopied, reproduced, or translated to another language without the
prior written consent of Nordson Corporation. The information contained
in this publication is subject to change without notice.
Trademarks
Encore, iControl, Sure Coat, Prodigy, Nordson and the Nordson logo are
registered trademarks of Nordson Corporation.
All other trademarks are the properties of their respective owners.
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Change Record i
Part 1603054-02
E2015 Nordson Corporation
Change Record
Revision Date Change
01 03/13 Released
02 04/15 Removed part numbers from parts list.
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Change Record
ii
Part 1603054-02 E2015 Nordson Corporation
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Table of Contents iii
Part 1603054-02
E2015 Nordson Corporation
Table of Contents
Safety 1-1..................................................
Introduction 1-1.............................................
Qualified Personnel 1-1......................................
Intended Use 1-1...........................................
Regulations and Approvals 1-1...............................
Personal Safety 1-2.........................................
Fire Safety 1-2.............................................
Grounding 1-3..............................................
Action in the Event of a Malfunction 1-3........................
Disposal 1-3...............................................
Safety Labels 1-4...........................................
System Overview 2-1.......................................
iControl System Manuals 2-1.................................
Console and System Hardware and Software 2-2...............
Options 2-2..............................................
Operator Interface 2-4....................................
Interlock Keyswitch Functions 2-4........................
CAN and Ethernet Networks 2-5............................
Digital Inputs 2-5.........................................
Encoder 2-5...........................................
Gun Control Cards 2-6....................................
Gun Pump Control 2-6....................................
Specifications 2-6...........................................
General 2-6..............................................
HDLV Pump and Spray Gun Pattern Air Quality 2-7...........
Special Conditions for Safe Use 2-7.........................
Approvals 2-7............................................
Approved Program and User Data Cards 2-9.................
Installation 3-1.............................................
Introduction 3-1.............................................
System Diagram 3-2........................................
Hardware Installation 3-2....................................
CAN Network Connections and Settings 3-3....................
iControl Console CAN Address and Termination Settings 3-4...
Manual Gun Controller Addresses 3-4.......................
Manual Gun Controller Termination 3-4......................
Pump Control Card Configuration 3-5.......................
Power, Ground, and Relay Connections 3-5....................
Console Power Cable Connections 3-5......................
Conveyor Interlock and Remote Lockout 3-6...............
Grounding 3-7...........................................
PE (Protective Earth) Grounding 3-7......................
Electrostatic Grounding 3-7..............................
Gun Current Path 3-8...................................
ESD Ground Procedures and Equipment 3-9..............
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