Nordson HOS-V 05 Operating instructions

Operating and maintenance manual
i
GB
Machine
OSCILLATOR
Model
Serial No./ Year of manufacture
HOS-V 05

All copy rights of this manual are reserved to Nordson®.
The text and the numbering system can not be used in any other form
without written permission from Nordson®.
NB: descriptions and illustrations in this publication are simplified.
ForeventualtechnicalreasonsNordson®reservestherighttomodifytheir
product data or features without any prior notice.
IMPORTER CUSTOMER
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Nordson - HOS-V
OSCILLATOR HOS-V
1I
NO. :
REVISION : 1.2
TITLE OF THE DOCUMENT :
OPERATING AND MAINTENANCE MANUAL
SERIAL NO. : DATE :
DESCRIPTION
JOB ORDER NO.:
REV. DATE
Prepared
CUSTOMER :
Controlled Approved
1.0 12/09/03 General revision
1.1 07/09/06 General revision
1.2 01/09/08 General revision

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OSCILLATOR HOS-V
Nordson - HOS-V
CONTENTS
CHAPTER 0.0 INTRODUCTION
0.1 Document identification Page 2
0.2 Object of the document Page 2
0.3 General conditions Page 2
0.4 Identification data of the manufacturer Page 3
0.5 Nordson International Page 4
0.6 How to read and use the "operating and maintenance manual" Page 6
0.6.1 Symbols used in the manual Page 7
0.7 Machine updates Page 8
0.8 How to ask for further copies Page 8
0.9 Responsibilities Page 9
CHAPTER 1.0 TECHNICAL ASSISTANCE
CHAPTER 2.0 GENERAL SAFETY
INSTRUCTIONS
2.1 Dangerous areas and placing of safety devices Page 4
2.2 Placing of warning labels Page 5
2.3 General prohibitions Page 6
2.4 General obligations Page 6
2.5 Dangers Page 6
2.6 Advice about lighting Page 6
CHAPTER 3.0 DESCRIPTION OF THE
MACHINE
3.1 Terminology used Page 4
CHAPTER 4.0 TECHNICAL DATA
4.1 Weights and overall dimensions Page 2
CHAPTER 5.0 IDENTIFICATION OF THE
MACHINE
CHAPTER 6.0 FORESEEN AND
UNFORESEEN USE OF THE
MACHINE
6.1 Risidual risks Page 2

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CHAPTER 7.0 MOVING AND TRANSPORT
7.1 Staff qualification Page 3
7.2 Equipment and means to use Page 3
7.3 Advice about lifting Page 4
7.3.1 Lifting with ropes Page 4
7.3.2 Lifting with machines Page 5
7.4 Storage conditions Page 5
7.5 Checking the machine Page 5
CHAPTER 8.0 MACHINE INSTALLATION
8.1 Environmental conditions Page 4
8.2 Need of free spaces Page 4
CHAPTER 9.0 SETTING UP THE MACHINE
9.1 Connection of the oscillator to the control module Page 2
9.2.1 Assembly dispenser supportsPage 4
9.2.2 Machine balancing Page 6
CHAPTER 10.0 BEFORE START UP
10.1 Staff qualification Page 2
10.2 Foreseen control positions Page 2
10.3 Control boards Page 2
10.4 Stop-commands and their position Page 3
CHAPTER 11.0 USE OF THE MACHINE
CHAPTER 12.0 MAINTENANCE
12.1 General safety advice Page 2
12.2 Technical competences Page 2
12.3 Periodical maintenance table Page 3
12.4 Summery table of suggested spare partsPage 4
12.5 Stroke adjustment Page 5
12.6 Replacing gear-motor Page 9
12.7 Sliding wheels adjustment Page 15
12.8 Sliding wheels replacement Page 18

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CHAPTER 13.0 ALARMS
CHAPTER 14.0 SPARE PARTS
14.1 General advice Page 2
14.2 How to order spare partsPage 3
CHAPTER 15.0 DRAINING OF HARMFUL
SUBSTANCES AND
DISMANTLING THE
MACHINE
CHAPTER 16.0 ATTACHED
oCE plate
oDeclaration of conformity
oWiring diagrams
oRecommended oils
CHAPTER 17.0 PERSONALIZATION/
SPECIAL EXECUTIONS
17.1 Oscillator mod. HOS-V 05/60 Kg Page 2
17.2 Oscillator with stop clean position sensor Page 6
17.3 Additional handle for manual movement Page 8

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10.0
TITLE OF THE DOCUMENT :Operating and maintenance manual OSCILLATOR HOS-V
REV.
1.2
Page 1 to 9
0.0 INTRODUCTION
0.1 Document identification Page 2
0.2 Object of the document Page 2
0.3 General conditions Page 2
0.4 Identification data of the manufacturer Page 3
0.5 Nordson International Page 4
0.6 How to read and use the "operating and maintenance manual" Page 5
0.6.1 Symbols used in the manual Page 7
0.7 Machine updates Page 8
0.8 How to ask for further copies Page 8
0.9 Responsibilities Page 9
INTRODUCTION

0.0 2
OSCILLATOR HOS-V
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CHAPTER 0.0 INTRODUCTION
0.1 Document identification
The operating and maintenance manual is a document issued by Nordson®against a
specific job order and it is an integral part of the machine.
Suchadocumentismarkedwithaserialnumberthatcorrespondstothatofthemachine,
in order to permit tracing and identification.
Allcopyrightsanddistribution'srightsofthismanualandtherelevantenclosed
documentsarereservedtoNordson®.
0.2 Object of the document
This manual sets out:
nTo provide technicians, workers and maintenance people with instructions,
information and advice on how to work in the best safety conditions.
nTo put the worker in a position to use the machine correctly and safely and to
maintain it in a good and efficient condition.
nTo be able to prove, through the provided information, the compliance of the
machine with the directives in force regarding industrial safety standards.
0.3 General conditions
During the drawing up of this document the following directives have been considered:
nUNI EN 292:1992, Safety of machinery - Basic concepts; general principles for
design:
Part 1a - Basic terminology, methodology (UNI EN 292-1:1992)
Part 2a - Technical principles and specification (UNI EN 292-2:1992/A1:1995)
nUNI EN 954-1:1998, Safety of machinery - Safety-related parts of control systems
- General principles for design
nUNI EN 1050:1998, Safety of machinery - Principles or risk assessment
nUNI EN 294:1993, Safety of machinery - Safety distances to prevent danger zones
being reached by the upper limbs
nUNI EN 349:1994, Safety of machinery - Minimum gaps to avoid crushing of parts
of the human body
nUNIEN811: 1998,Safetyof machinery-Safety distancestoprevent danger zones
being reached by the lower limbs
nUNI EN 418:1994, Safety of machinery - Emergency stop equipment - Functional
aspects - Principles for design
nCENELEC - Reference CEI EN 60204-1:1993 (second edition)
Safety of machinery - electrical equipment of the machines - Part 1:General rules
DATTENTION : If this machine is an integral part of a plant , it is forbidden
to start it unless the whole plant is in compliance with the"Machine
directive"89/392EEC andthosethatfollow.

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0.4 Identification data of the manufacturer
The identification ofNordson®as machine manufacturer, is in compliance with the
legislationin forcethroughthese certificates:
nDeclarationofconformity(seeattached)
niplate
nOperationandmaintenancemanual
Aspecialidentificationplate,appliedtothemachine,permanentlycarriesinformation
regarding imark.Thecopiesoftheidentificationplates"i MARK",appliedon
each single machine, and the relevant "DECLARATION OF CONFORMITY" are
attached.

0.0 4
OSCILLATOR HOS-V
Nordson-HOS-V
The machine has been manufactured by:
NORDSON CORPORATION
0.5 Nordson International
Europe
Distributors in
Eastern & Southern
Europe
PHONE FAX
43-1-707 5521 43-1-707 5517
31-13-511 8700 31-13-511 3995
4205-4159 2411 4205-4124 4971
Hot Melt 45-43-66 0123 45-43-64 1101
Finishing 45-43-66 1133 45-43-66 1123
358-9-530 8080 358-9-530 80850
33-1-6412 1400 33-1-6412 1401
Erkrath 49-211-92050 49-211-254 658
Lüneburg 49-4131-8940 49-4131-894 149
Düsseldorf-
Nordson UV
49-211-3613 169 49-211-3613 527
39-02-904 691 39-02-9078 2485
31-13-511 8700 31-13-511 3995
Hot Melt 47-23 03 6160 47-22 68 3636
Finishing 47-22-65 6100 47-22-65 8858
48-22-836 4495 48-22-836 7042
351-22-961 9400 351-22-961 9409
7-812-11 86 263 7-812-11 86 263
4205-4159 2411 4205-4124 4971
34-96-313 2090 34-96-313 2244
Hot melt 46-40-680 1700 46-40-932 882
Finishing 46 (0) 303 66950 46 (0) 303 66959
41-61-411 3838 41-61-411 3818
Hot Melt 44-1844-26 4500 44-1844-21 5358
Finishing 44-161-495 4200 44-161-428 6716
Nordson UV 44-1753-558 000 44-1753-558 100
49-211-92050 49-211-254 658
COUNTRY
Austria
Belgium
Czech Republic
Denmark
Finleand
France
Germany
Italy
Netherlands
Norway
Poland
Portugal
Russia
Slovak Republic
Spain
Sweden
Switzerland
United Kingdom
DED, Germany

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OSCILLATOR HOS-V
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Outside Europe
For Your nearestNordson®office outside Europe contact the Nordson offices below for detailed
information.
Africa/Middle East
Asia/Australia/
LatinAmerica
Japan
North America
PHONE FAX
49-211-92050 49-211-254 658
1-440-988-9411 1-440-985-3710
Japan 81-3-5762 2700 81-3-5762 2701
Canada 1-905-475 6730 1-905-475 8821
Hot Melt 1-770-497 3400 1-770-497 3500
Finishing 1-440-988 9411 1-440-985 1417
Nordson UV 1-440-985 4592 1-440-985 4593
CONTACT NORDSON
DED, Germany
USA
Pacific South Division, USA

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0.6 How to read and use the "operating and maintenance manual"
This manual is an integral part of the machine, therefore it must be preserved and
appropriatelyusedfor the wholeoperating life ofthemachine, also incaseof transfer to
outsideparties.
The manual is subdivided into chapters each identified by a summarizing first page.
Eachpagereports itsprogressivenumber dependingonthe chapterandto the number
of the chapter itself.
Page/Chapter 20.0
Thegraphicillustrations, reportedinthe manual,areidentified byaprogressive number
dependingonthechapter.
Page/Chapter 34.0
Chapter
0.0 INTRODUCTION
Figure
01

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0.6.1 Symbols used in the manual
To make the reading and the understanding of this manual easier and immediate the
following symbols have been used:
A"Conductor": qualified and authorized person that has been
instructed to start the machine with the necessary protections in
place via the use of the commands on the push-button panel.
B
C
Mechanical maintenance person:a technician, qualified and
authorizedtoinstall,repairandcarryoutspecialmaintenancethat
is exclusively mechanical.
Electrical maintenance person: a technician, qualified and
authorized to install, repair and carry out special maintenance
exclusively electrical.
Manufacturer'stechnicianwithmechanicalcompetences:for
complex and/or special operations.
Manufacturer's technician with electrical or electronic
competences:forcomplexand/orspecialoperations.
q
r

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0.7 Machine updates
In the case of technical changes made by Nordson®during the operating life of the
machinean appropriaterevision ofthedocumentitselfwillbesuppliedwiththe essential
data specified on the page “DOCUMENT IDENTIFICATION”.
In the case that Nordson®submits a copy of the document with revisions, the costumer
should see to the elimination of the parts concerned and to the replacement.
0.8 How to ask for further copies
Further copies should be ordered from Nordson®offices (see tables page 3 and 4).

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0.9 Responsibilities
Thismanualreflectsthetechnicalstateofthemachineatthemomentofsaleanditisopen
to changes, depending on the firm opinion of the manufacturer.
Incaseofmanualchanges themanufacturerisnotobligedtoupdatethosemanualsthat
accompany machines already sold.
Themanufacturerisreleasedfromanyresponsibilityinanycaseofimproperorincorrect
use such as, for example:
nthe use of the machine by not trained staff;
nuse without following the regulations in force;
nincorrectinstallation;
nmains supply defects;
nserious lack of maintenance;
nnot authorized modifications to the machine;
nthe use of unsuited spare parts;
ninobservanceof the "operatingand maintenance manual";
It must be remembered that any total or partial reproduction of this manual is forbidden
unless authorised by Nordson®.

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TITLE OF THE DOCUMENT :Operating and maintenance manual OSCILLATOR HOS-V
REV.
1.2
Page1to 2
1.0 TECHNICALASSISTANCE
TECHNICALASSISTANCE

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CHAPTER 1.0 TECHNICALASSISTANCE
For any technical or commercial requirements, please contact:

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TITLE OF THE DOCUMENT :Operating and maintenance manual OSCILLATOR HOS-V
REV.
1.2
Page1to 6
2.0 GENERALSAFETYINSTRUCTIONS
2.1 Dangerous areas and placing of safety devices Page 4
2.2 Placing of warning labels Page 5
2.3 General prohibitions Page 6
2.4 General obligations Page 6
2.5 Dangers Page 6
2.6 Advice about lighting Page 6
GENERALSAFETYINSTRUCTIONS

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CHAPTER 2.0 GENERALSAFETYINSTRUCTIONS
Each interaction between the worker and the machine has been carefully studied and
analysedduring theplanning stages.
The choice in construction, the technical features of the machine and the indications
reported in this document are intended to guarantee the greatest safety level to the
exposed people and the worker.
According to the"Machinedirective" 89/392EECitisusefultorememberthefollowing
definitions:
“Dangerous zones”: every zone inside and/or in proximity to a machine where the
presence of an exposed person is a danger to safety and health.
“Exposed person”:anypersonsituatedentirelyorpartiallyinadangerouszone.
“Worker”:apersoninstructedtooperate, regulateandcarryoutordinarymaintenance
and/or clean the machine.
Tobetterdefinethelimitofoperation,therelevantqualificationsofthe "worker” andto
make the immediate reading and the understand of the manual easier, the following
classificationshavebeen used:
A"Conductor":
qualified and authorized person that has been instructed to start the machine
with the necessary protections in place via the use of the commands on the
push-buttonpanel.
BMechanicalmaintenanceperson: a technician, qualified and authorized to install, repair and carry out special
maintenance that is exclusively mechanical.
CElectricalmaintenanceperson: a technician, qualified and authorized to install, repair and carry out special
maintenance exclusively electrical.
wManufacturer'stechnicianwithmechanicalcompetences: for complex and/or special operations.
tManufacturer'stechnicianwithelectricalorelectroniccompetences: for complex and/or special operations.
The employer should provide the necessary training to the staff regarding the risks of
accidents,andsafetydevicestoprotecttheworker,andmustalsoinsistontheobservance
of rules and company instructions about safety and protection measures.

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The worker has to respect the instructions given by the employer or other authorised
peopleandparticularly:
nUse correctly the machine, equipment, tools, and safety's devices;
nUse correctly the individual protective devices;
nNotify immediately any dangerous conditions;
nMust not remove or modify safety devices or control signal;
nFollow scrupulously the indications in this manual;
The unauthorised tampering and substitution of one or more parts or groups of the
machine, the use of equipment or normal wear material other than that indicated by
Nordson®,canposeariskofaccidents andhencereleasethemanufacturerfromcivil or
penalresponsibilities.
DATTENTION: Beforestartingupthemachineandcarryingoutworkingoperations, electric boards, control panels, and all protections, must be closed and the
working area must be free and clean.
DATTENTION :If this machine is an integral part of a plant, it is forbidden to start itunlessthe whole plant isincompliance with the"Machine directive" 89/392
EEC and those that follow.