NORTHROP GRUMMAN naviguide 4000 Manual
Sperry Marine
Head Office and Freight: Woltmanstrasse 19, D-20097 Hamburg, Germany
Correspondence Address: P.O. Box 10 47 09, D-20032 Hamburg, Germany
7-120 056336
User, Installation and Service Manual
NAVIGUIDE 4000
Manual Steering System
with NAVINET 4000 Steering Control Network
Rev. AA, 08 Jan 2004
056336 Rev. AA NAVIGUIDE 4000
Copyright © Northrop Grumman Sperry Marine, Hamburg, 2004
This document contains proprietary information of
Northrop Grumman Sperry Marine, Hamburg, Germany.
Any reproduction or publication of this document or any portions thereof without the prior
written consent of Sperry Marine is expressly prohibited.
Subject to alteration without notice.
Revision Record
Rev. Date Remarks
AA 08 Jan 2004 initial release
NAVIGUIDE 4000 056336 Rev. AA
Contents
1 Description
1.1 Introduction ............................................................................................................1–1
1.2 System Components..............................................................................................1–2
1.2.1 Steering Control Unit ......................................................................................1–2
1.2.2 Steering Mode Selector / NFU Tiller...............................................................1–2
1.2.3 Mechanical Mode Switch................................................................................1–2
1.2.4 FU Hand Wheel ..............................................................................................1–3
1.2.5 NFU Override Unit ..........................................................................................1–3
1.2.6 Bus Interface Units (BIUs) ..............................................................................1–4
1.2.7 NAVINET 4000 Steering Control Network......................................................1–6
1.2.8 NAVIPILOT 4000 Control and Display Unit (CDU).........................................1–7
1.3 Example System Configurations............................................................................1–8
1.3.1 FU / NFU Manual Steering for Single Rudder ................................................1–8
1.3.2 FU / NFU Manual and Autopilot Steering for Single Rudder ..........................1–9
1.3.3 FU / NFU Manual and Autopilot Steering for Single Rudder (SPS)..............1–10
1.3.4 Dual FU / NFU Manual Steering for Single Rudder......................................1–11
1.3.5 Dual FU / NFU Manual and Autopilot Steering for Single Rudder................1–12
1.3.6 FU / NFU Manual Steering for Dual Rudders ...............................................1–13
1.3.7 Dual FU / NFU Manual Steering for Dual Rudders.......................................1–14
1.4 Technical Data .....................................................................................................1–15
1.4.1 Steering Control Unit (SCU) .........................................................................1–15
1.4.2 SCU Daughter PCBs....................................................................................1–17
1.4.3 Bus Interface Units (BIUs) ............................................................................1–18
2Operation
2.1 General Concepts ..................................................................................................2–1
2.1.1 Steering Control Operations ...........................................................................2–1
2.1.2 Engaging / Disengaging Bus Steering............................................................2–2
2.1.3 Control Transfer between Steering Positions .................................................2–3
2.2 Operating the Bus Interface Units..........................................................................2–7
2.2.1 Control Keys ...................................................................................................2–7
2.2.2 Display Screens..............................................................................................2–8
2.2.3 Power-Up Sequence ....................................................................................2–13
2.2.4 Adjusting the BIU Display Brightness ...........................................................2–14
2.3 Operating Procedures..........................................................................................2–15
2.3.1 Engaging / Disengaging Bus Steering..........................................................2–15
2.3.2 Selecting the Steering Mode ........................................................................2–16
2.3.3 Transferring Control between Steering Positions .........................................2–19
2.3.4 Synchronous / Independent Rudder Control ................................................2–36
2.3.5 Overriding Bus Steering (NFU Override)......................................................2–38
2.3.6 Overriding Auto/Ext. Steering Modes (FU Bus Override).............................2–42
2.3.7 Overriding Auto Steering Mode according to ABS .......................................2–44
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3 Errors and Alarms
3.1 Audible Warnings from the BIUs ........................................................................... 3–1
3.1.1 Single Beep: Invalid action............................................................................. 3–1
3.1.2 Three Short Beeps: Takeover Alarm.............................................................. 3–1
3.1.3 Four Long Beeps: Takeover Reminder Alarm................................................ 3–1
3.2 System Alarms ...................................................................................................... 3–2
3.2.1 Handling System Alarms with the SAM.......................................................... 3–2
3.2.2 List of Alarm Codes and Messages ............................................................... 3–4
4 Installation
4.1 Mechanical Installation .......................................................................................... 4–1
4.1.1 Mounting the System Components................................................................ 4–1
4.1.2 Adjustment of Steering Gear Feedback Units................................................ 4–1
4.2 Electrical Installation.............................................................................................. 4–2
4.2.1 Wiring............................................................................................................. 4–2
4.2.2 NAVINET 4000 Steering Control Network ..................................................... 4–2
4.3 SCU Jumper Configuration.................................................................................... 4–4
4.4 DC Daughter PCB Jumper Settings ...................................................................... 4–5
5 System Configuration
5.1 Configuring the Bus Devices ................................................................................. 5–1
5.1.1 Configuring Steering Positions....................................................................... 5–1
5.2 Configuring the Steering Gear Control .................................................................. 5–3
5.2.1 Configuring Bang-Bang Steering Control....................................................... 5–3
5.2.2 Configuring Analogue Steering Gear Control................................................. 5–6
6 Configuring the Steering Control Unit
6.1 SCU Setup Menu................................................................................................... 6–1
6.1.1 Accessing the SCU Setup.............................................................................. 6–1
6.1.2 SCU Setup: Overview .................................................................................... 6–3
6.1.3 SCU Setup: Serial Interface......................................................................... 6–11
6.1.4 SCU Setup: Analogue Interface................................................................... 6–12
6.1.5 SCU Setup: Ports......................................................................................... 6–15
6.1.6 SCU Setup: Relays ...................................................................................... 6–25
6.1.7 SCU Setup: Steering Gear........................................................................... 6–28
6.1.8 SCU Setup: ABS Override ........................................................................... 6–37
6.1.9 SCU Setup: Helm Advisor............................................................................ 6–38
6.1.10 SCU Setup: Service Interface ...................................................................... 6–38
6.1.11 SCU Setup: CAN Interface........................................................................... 6–38
6.1.12 SCU Setup: Main Mode Switch.................................................................... 6–39
6.1.13 SCU Setup: Alarm Conditions...................................................................... 6–39
NAVIGUIDE 4000 056336 Rev. AA
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7 Configuring the Bus Interface Units
7.1 BIU Setup Menus...................................................................................................7–1
7.1.1 Setup Menu Access Codes ............................................................................7–1
7.1.2 Entering the Setup Mode................................................................................7–2
7.1.3 Navigating the Setup Menus ..........................................................................7–3
7.1.4 Selecting Parameter Settings .........................................................................7–4
7.1.5 Toggling Parameters On or Off ......................................................................7–5
7.1.6 Editing Characters/Numbers ..........................................................................7–6
7.2 Setup of FU Control Units (3-Key-Units)................................................................7–7
7.2.1 Functional Configuration (Setup 358).............................................................7–7
7.2.2 Basic Configuration (Setup 600)...................................................................7–11
7.2.3 General CAN Setup and Service Information (Setup 610) ...........................7–21
7.3 Setup of 6-Key-Units............................................................................................7–23
7.3.1 Functional Configuration (Setup 358)...........................................................7–23
7.3.2 Steering Position Selector Basic Configuration (Setup 600) ........................7–26
7.3.3 Steering Mode Selector Configuration Options (Setup 600) ........................7–30
7.3.4 Dual Rudder Sync Selector Configuration Options (Setup 600)...................7–35
7.3.5 Steering Alarm Module Configuration Options (Setup 600) .........................7–40
7.3.6 General CAN Setup and Service Information (Setup 610) ...........................7–44
8 Service Information
8.1 SCU Main PCB ......................................................................................................8–1
8.1.1 Location of Diagnostic LED Indicators and Socketed ICs ..............................8–1
8.1.2 List of Diagnostic LED Indicators....................................................................8–2
8.1.3 List of Socketed ICs........................................................................................8–2
8.2 Solenoid Daughter PCBs .......................................................................................8–3
8.2.1 Location of Diagnostic LED Indicators on Daughter PCBs.............................8–3
8.2.2 List of Diagnostic LED Indicators....................................................................8–3
Appendix
App. A Tables
App. B Drawings
Table of contents
