Norton TR 230 GL Guide

TR 230 GL and GS
OPERATING INSTRUCTIONS AND SPARE PARTS LIST

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The undersigned manufacturer:
SAINT-GOBAIN ABRASIVES S.A.
190, BD J.F. KENNEDY
L- 4930 BASCHARAGE
Declares that these products:
Tile Saws: TR 230 GL Codes: 70184629662
70184629663
TR 230 GS 70184629664
70184629665
are in conformity with the European Machinery Directive 2006/42EC, with the Low Voltage
Directive 2006/95/EC and with the Electromagnetic Compatibility Directive 2004/108/EC.
Pierre Mersch
Business Manager Machines Europe
Declaration of conformity

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TR 230 G
OPERATING INSTRUCTIONS AND SPARE PARTS LIST
1Basic Safety Instructions 6
1.1 Symbols 6
1.2 Machine plate 6
1.3 Safety instructions for particular operating phases 7
2Machine description 8
2.1 Short description 8
2.2 Purpose of use 8
2.3 Layout 8
2.4 Technical Data 9
3Assembly and commissioning 9
3.1 Assembly of the legs 9
3.2 Cutting head 9
3.3 Tool assembly 10
3.4 Electrical connections 10
3.5 Water cooling system 10
3.6 Starting the machine 10
4Transport and storing 11
4.1 Securing for transport 11
4.2 Long period of inactivity 12
5Operating the machine 12
5.1 Site of work 12
5.2 Cutting 12
5.3 Cutting with an angle 14
5.4 General advice for the cutting 14
6Maintenance and servicing 15
7Faults: causes and cures 16
7.1 Fault-finding procedures 16
7.2 Trouble-shooting guide 16
7.3 Circuit diagram 17
7.4 Customer service 17
8Appendix 19
8.1 Spare parts list 19
8.2 Exploded parts drawings 23

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1 Basic Safety Instructions
The TR 230 is exclusively designed for the cutting of tiles with NORTON diamond disks mainly on
construction sites.
Uses other than the manufacturer's instructions shall be considered as contravening the regulations.
The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne
entirely by the user. Observing the operating instructions and compliance with inspection and
servicing requirements shall also be considered as included under use in accordance with the
regulations.
1.1 Symbols
Important warnings and pieces of advice are indicated on the machine using symbols. The following
symbols are used on the Clipper machines:
Read operator’s instructions Ear protection must be worn
Hand protection must be worn Eye protection shall be worn
Blade rotating direction Danger: risk of cut
1.2 Machine plate
Important data can be found on the following plate located on the machine:
Machine Model
Machine Code Weight
Y
ear of production
Machine type
Serial number
Power
Safety standard
Blade speed
Bore diameter
Blade diameter

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1.3 Safety instructions for particular operating phases
Before commencing work
•Before commencing work, make yourself familiar with the working environment at the place of
use. The working environment includes: obstacles in the area of work and manoeuvre, the
firmness of the floor, necessary protection at the site relating to public thoroughfares and the
availability of help in the event of accidents.
•Site the machine on an even, firm and stable base!
•Check for correct mounting of the blade regularly.
•Immediately remove damaged or badly worn blades, as they endanger the operator whilst
rotating.
•The material to be cut must be held securely in place on the table to allow no unexpected
movement during cutting operation.
•Always cut with the blade guard in position.
•Only fit NORTON diamond blades with continuous rim to the machine! The use of other tools
can damage the machine!
•Read the blades’ specifications carefully to choose the correct tool for your application.
•Attention is drawn to the use of BS2092 safety goggles in conformity with specified Processes
No.8 of the Protection of Eyes Regulation 1974, Regulation 2(2) Part 1. Also use the other
safety equipment as mentioned in the symbols plus a dust mask when dry cutting is applied.
Electrical powered machine
•Always turn off the TR 230 and separate it from the main source of electricity before any work on
the machine is done.
•Make all electrical connections securely to eliminate contact of live wires with spray water or
dampness
•When TR 230 is used with water, it is IMPERATIVE that you earth the machine properly. Let a
qualified electrician check in case of doubt.
•Press the red button (0) on the switch to stop the machine in case of emergency.
•In the event of the TR 230 breaking down or stopping for no apparent reason, switch off the
main electricity supply. Only a qualified electrician is allowed to investigate the trouble and
remedy the fault.

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2 Machine description
Any modification, which could lead to a change in the original characteristics of the machine, may
be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity with
the safety regulations.
2.1 Short description
The TR 230 Saw is designed for durability and high performance for onsite wet cutting operations of
a wide range of tiles.
As with all other NORTON CLIPPER products, the operator will immediately appreciate the attention
given to detail and quality of materials used in construction. The machine and its component parts
are assembled to high standards assuring long life and minimum maintenance.
2.2 Purpose of use
The machine is designed for wet cutting of a large range of building and refractory materials, or tiles.
It is not designed for cutting wood or metals.
2.3 Layout
Long cutting guide for better accuracy
Integrated side extension for large materials
Transport wheels
Cutting guide for angle cut
Easily removable and large cutting table
1.1 kW moto
r
Folding legs
230mm blade guard
Tilting rail for mitre cut
(0 to 45°)

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2.4 Technical Data
TR 230 GL TR 230 GS
Item number 70184629663 70184629662
(UK)
70184629664 70184629665
(UK)
Electric Motor 1,1 kW
Supply voltage 230V, 50Hz
Protection rating IP54
Blade Diameter 230 mm
Bore 25,4 mm
Rotation speed of the blade 2950 min-1
Maximum cutting depth 0° 45 mm
45° 35 mm
Cutting length 1200 mm 860 mm
Flange diameter 90 mm
Sound pressure level 71 dB (A) (selon ISO EN 11201)
Sound energy level 79 dB (A) (selon ISO EN 3744)
Table dimensions (LxW) 1200X565 mm 860X565mm
Machine dimensions (LxWxH) 1860x600x1175 mm 1560X600X1175 mm
Weights :
Machine cpl.
Ready for use (with water)
67 kg
89 kg
61 kg
77 kg
3 Assembly and commissioning
The TR 230 is delivered fully equipped. It is ready for operation after assembly of the diamond blade
and after connection to the appropriate power supply.
3.1 Assembly of the legs
Lift up one side of the saw and unfold the legs without wheels. Lift up the other side of the saw and
unfold the legs with the wheels.
3.2 Cutting head
You have to detach the cutting head by unscrewing the knob securing the head on the rail of the
machine.

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3.3 Tool assembly
Only NORTON blades with a diameter of 230 mm can be used with the TR 230.
All tools used must be selected with regard to their maximum permitted cutting speed for the
machine’s maximum permitted rotation speed. Before mounting a new blade into the machine,
switch off the machine and isolate it from the main source of electricity.
To assemble a new blade, follow these steps:
•Loosen the three screws holding the outer cover of the blade guard using the crosshead
screwdriver supplied with TR 230, and remove it.
•Loosen the hexagonal nut (left threaded) on the blade shaft using the 18 mm wrench supplied
with TR 230, which holds the removable outer flange.
•Remove the outer flange.
•Clean the flanges and blade shaft and inspect for wear.
•Mount the blade on the shaft ensuring that direction of rotation is correct (check with the arrow
on the blade guard). Wrong direction of rotation blunts the blade quickly. WARNING: The blade
bore must correspond exactly to the blade shaft. Cracked or damaged bore is dangerous for the
operator and for the machine.
•Put outer blade flange back in place.
•Tighten hexagonal nut using 18 mm wrench.
•Put the outer cover of the blade guard back in place and tighten the three holding screws with
the crosshead screwdriver.
WARNING: the blade bore must correspond exactly to the diameter of the blade shaft. Cracked or
damaged bore is dangerous for the operator and for the machine.
3.4 Electrical connections
Check that,
•The voltage/phase supply corresponds to the information indicated on the motor plate.
•Available power supply must have ground connection in conformity with safety regulations.
•The connecting cables should have at least a 2.5mm2-section per phase.
3.5 Water cooling system
•Fill the TR 230 with clean water up to 1cm under the top edge of the water tray. The pump will
switch on together with motor.
•Ensure that water is delivered adequately to the blade, as insufficient water supply may result in
premature failure of the diamond blade.
•The water pump must never run without water. Always make sure that there is enough water in
the pan and refill if necessary.
•In case of frost, empty the water cooling system from its water.
3.6 Starting the machine
Connect the machine to the electrical supply. You can start it by pressing the switch on I. To stop
the machine, press switch on 0. 0 is also the emergency switch.

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4 Transport and storing
4.1 Securing for transport
Before transporting the machine, always remove the blade and empty the water pan. Secure the
cutting head on the rail by using the knob. Store the longitudinal cutting guide and the side
extension in the pan. Fold the legs.
WARNING: this machine is not suited to be lifted with a crane.
•Lock cutting head
•Tighten angular cutting guide
•Store the longitudinal cutting guide and the side extension
oDismount the table (unlock on each side)

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oStore the elements in the pan, then put the table back in place
4.2 Long period of inactivity
If the machine is not going to be used for a long period, please take the following measures:
•Completely clean the machine
•Empty the water system
•Take the water pump out of the water tray, and clean it thoroughly.
The storage site must be clean, dry and at a constant temperature.
5 Operating the machine
5.1 Site of work
5.1.1 Siting the machine
•Remove from the site anything, which might hinder the working procedure!
•Make sure the site is sufficiently well lit!
•Observe manufacturer's conditions for connecting to power supplies!
•Place electric cables in such a way that damage is excluded!
•Make sure you have a continual adequate view of the working area so you can intervene in the
working process at any time!
•Keep other staff out of the area, so you can work securely.
5.1.2 Space required for operation and maintenance
Leave 2 m in front of the machine and 1.5 m around it for usage and maintenance of the TR 230.
5.2 Cutting
To use the TR 230 correctly, you must face it with one hand on the cutting head, and the other on
the material to be cut to maintain it against the material stops. Always keep your hands away from
the moving blade.
The long longitudinal cutting guide and the side extension can help you to achieve high accuracy
cuts, even with large materials.

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•Put in place longitudinal guide
Insert 2 threaded and pined shafts Rotate both shafts by 90°
Insert both guide supports and lock them with knobs
Insert the guide in both supports then lock the knobs

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•Put in place side extension
Insert both pined shafts
Rotate both shafts by 90° to lock side extension
5.3 Cutting with an angle
You can cut from 0º to 45º by tilting the head rail. For this purpose:
•Loosen the two knobs maintaining the head rail to tilt the head to the desired angle.
•Retighten the two knobs.
5.4 General advice for the cutting
•Only materials with max. dimensions of 1200x800x20mm for GL (860X800X20mm for GS) and
max. weight of 15kg can be cut with the TR 230.
•Before commencing work make sure tools are firmly seated!
•Select the right tools as recommended by the manufacturer depending on the material to be
worked, the working procedure (dry or wet cut) to be carried out and the required efficiency.
•Make sure the water pan contains enough water.

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6 Maintenance and servicing
To ensure a long-term quality from the cutting with the TR 230, please follow the maintenance plan
below:
Before starting work During tool change End of each day or more often if required During a failure After a damage
Visual control (general
aspect, water tightness)
Whole machine
Clean
Flange and blade fixing
devices
Clean
Motor cooling fans Clean
Water pan Clean
Motor housing Clean
Reachable nuts and screws Tighten up
Maintenance of the machine
Always perform the maintenance of the machine with the machine isolated from the electrical
supply.
Lubrication
The TR 230 uses life-lubricated bearings. Therefore, you don’t need to lubricate the machine at all.
Cleaning of the machine
Your machine will last longer if you clean it thoroughly after each day of work, especially water
pump, water pan, motor and blade flanges.

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7 Faults: causes and cures
7.1 Fault-finding procedures
Should any fault occur during the use of the machine, turn it off, and isolate it from the electrical
supply. Any works dealing with the electrical system or supply of the machine can only be carried
out by a qualified electrician.
7.2 Trouble-shooting guide
Trouble Possible source Resolution
No electricity Check the electrical supply
(fuse for example)
Connection cable section too
small
Change connection cable
Defective connection cable Change connection cable
Defective switch CAUTION : can only be solved
by qualified electrician
Motor is not running
Defective motor Change motor or contact motor
manufacturer
Cutting feed speed too quick Cut slowly
Blade is blunt or glazed Sharpen the blade in
calcareous stone
Defective blade Change blade
Motor stops during the cutting,
but can be restarted after a
short period (overload
protection)
Wrong blade specification for
the application
Change blade
Not enough water in the pan Refill the water pan
Water supply system is blocked
up
Clean water supply system
No water on the blade
Water pump is not working Change the pump

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7.3 Circuit diagram
7.4 Customer service
When ordering spare parts, please mention:
•The serial number (7 digits).
•The code of the part.
•The exact denomination.
•The number of parts required.
•The delivery address.
•Please indicate clearly the means of transportation required such as "express" or "by air".
Without specific instructions, we will forward the parts through the means which seem
appropriate to us --- but which is not always the quickest way.
Clear instructions will avoid problems and faulty deliveries.
If not sure, please send us the defective part.
In the case of a warranty claim, the part must always be returned for evaluation.
Spare parts for the motor can be ordered with the manufacturer of the motor or with their dealer,
which is often quicker and cheaper.
This machine has been manufactured for Saint-Gobain Abrasives S.A.
190, Bd J.F.Kennedy
L- 4930 BASCHARAGE
Grand-Duché de Luxembourg.
Tel. : [phone]
Fax : [phone]
www.construction.norton.eu
e-mail:[email protected]

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Guarantee can be claimed and technical support obtained from your local distributor where
machines, spare parts and consumables can be ordered as well:
Benelux and France:
From Saint-Gobain Abrasives S.A.
Free telephone numbers:
Belgium : 0 800 18951
France: 0 800 90 69 03
Holland: 0 8000 22 02 70
e-mail: [email protected]
Czech Republic
Norton Diamantove Nastroje Sro
Vinohrdadska 184
CS-13000 PRAHA 3
Tel: [phone]
Fax : [phone]
e-mail : [email protected]
United Kingdom
Saint-Gobain Abrasives Ltd.
Doxey Road
Stafford
ST16 1EA
Tel : [phone]
Free fax : [phone]
e-mail : [email protected]
Austria
Saint-Gobain Abrasives GmbH
Telsenberggasse, 37
A-5020 SALZBURG
Tel : [phone]
Fax : [phone]
e-mail: [email protected]
Germany
Saint-Gobain Abrasives GmbH
Birkenweg 45-49,
D-50389 WESSELING
Tel : [phone]
Fax : [phone]
e-mail: [email protected]
Spain
Saint-Gobain Abrasivos S.A.
C/. Verneda del Congost s/n
Pol.Ind. El Pedregar
E-08160 MONTMELÓ (Barcelona)
Tel: [phone]
Fax: [phone]
e-mail: [email protected]
Italy
Saint-Gobain Abrasivi S.p.A.
Via per Cesano Boscone, 4
I-20094 CORSICO-MILANO
Tel: [phone]
Fax : [phone]
e-mail : [email protected]
Hungary
Saint-Gobain Abrasives KFT.
Banyaleg Utca 60B
H-1225 BUDAPEST
Tel: ++36 1 371 2250
Fax: ++36 1 371 2255
e-mail: [email protected]
Poland
Saint-Gobain Diamond Products Sp.zO.O.
AL. Krakowska 110/114
PL-00-971 WARSZAWA
Tel: [phone]
Tel/Fax: [phone]
e-mail: [email protected]

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8 Appendix
8.1 Spare parts list
POS. PART NUMBER DESCRIPTION TYPE (*) REMARKS
1 WATER TANK S
2 M6X30 SCREWS S
3 310365144 ANGLE BOARD S
4 M6 WASHERS S
5 M6 NYLON NUTS S
6 FRONT ANGLE S
7 KNOBS S
8 M5X12 SCREWS S
9 M5 TEETH WASHERS S
10 POINTS S
11 M5 SPRING WASHERS S
12 BLOCKERS S
13 M6X18 SCREWS S
14 M4X6 SCREWS S
15 LOCATOR S
16 M6X27 SPINDLE S
17 ADJUSTING KNOBS S
18 SUPPORTING FRAME S
19 EXTENING POLE S
20 BASER FOR EXTENING POLE S
21 STAR KNOBS S
22 EXTENSION TABLE S
23 M5X10 SCREWS S
24 3.5X16 SCREWS S
25 M3X5 SCREWS S
26 M4X10 SCREWS S
27 FIXED SPINDLE S
28 SUPPORTING BOARD A S
29 FIXED BOARD A COMPONENTS S
30 LEFT FENCE S
31 LEFT RULER S
32 RIGHT FENCE S
33 RUGHT RULER S
34 M8 WASHERS S
35 M8X30 SCREWS S
36 SUPPORTING BOARD B S
37 SPRING S
38 PULL PLATE S

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POS. PART NUMBER DESCRIPTION TYPE (*) REMARKS
39 M4X10 FLAT-HEAD SCREWS S
40 310365156 GUARDING COVER S
41 310365150 M12X10 NUT S
42 310365151 OUT FLANGE S
43 BLADE S
44 310365152 INNER FLANGE S
45 M5X25 SCREWS S
46 M5 WASHERS S
47 310365153 FIXED GUARDING COVER S
48 M8 NYLON NUTS S
49 310365154 BASER S
50 LOCATOR A S
51 PRESSING PLATE S
52 SHAFT A S
53 609ZZ BEARING S
54 M9 BLOCKERS S
55 SHAFT B S
56 M4X10 ROUND-HEAD SCREWS S
57 310365155 MOTOR S
58 RUBBER SEAL S
59 BIG NUTS S
60 CONNECTOR A S
61 BIG INNER NUTS S
62 PROTEING SETS S
63 OUT NUTS A S
64 CONNECTOR B S
65 OUTER B S
66 SWITCH BOX A S
67 RUBBER BLOCKERS S
68 310365176 CAPACITOR S
69 TERMINAL BLOCK S
70 CAPACITOR CLAMP S
71 2.9X18 SCREWS S
72 PRESSING BOARD S
73 3.5X10 SCREWS S
74 SEAL FOR SWITCH BOX S
75 COVER A S
76 M5X16 SCREWS S
77 SWITCH W
78 WATER PROOF S
79 PRESSING MATS S
80 ST2.9X6.5 SCREWS S