norweco SINGULAIR GREEN BIO-KINETIC User manual

The universal tool is available to assist in the installation and service of the Bio-Kinetic system. This device incorporates
a swab tool, locking lug tool, lifting tool and disassembly tool into one convenient package. The swab tool simplifies the
application of Bio-Kinetic lubricant to the outlet components of the Singulair Green tank. The locking lug tool engages and
disengages the locking lugs of the Bio-Kinetic system into the molded locking slots of the mounting riser. The lifting tool
assistsintheinstallationandremovaloftheBio-KineticsystemfromtheSingulairGreentank. Thedisassemblytoolallows
theinnercomponentsoftheBio-Kineticsystemtoberemovedandreinstalledwithoutremovingtheentireassembly.
USING THE SWAB TOOL
The swab tool is used to apply Bio-Kinetic lubricant to the
rubber and plastic outlet connection components. Proper
lubrication will insure the outlet connection engages easily
without leaks. To prepare the swab tool for use, place a
clean cloth through the eyelet of the swab tool and apply
Bio-Kinetic lubricant to the cloth.
Examine the receiving flange in the outlet of the Singulair
Green tank. The grooves and face of the receiving flange
should be free from debris. Using the swab tool, apply a
liberal amount of Bio-Kinetic lubricant to the grooves and
faceofthereceivingflange. Locate thegasketeddischarge
flange assembly installed in the outlet of the Bio-Kinetic
system. Remove any debris from the gasket with a clean
cloth. Lubricate the gasket using the swab tool.
CAUTION: Bio-Kinetic lubricant has been specially
formulated. Use of other lubricants, especially
petroleum based lubricants, can cause degradation of
the rubber components and will void the warranty.
USING THE LOCKING LUG TOOL
The locking lug tool engages and disengages the locking
lugs into the molded locking slots of the mounting riser.
When locked into position, the locking lugs hold the
Bio-Kinetic system in place. The locking lugs must be
disengaged to allow the Bio-Kinetic system to be removed
fromthe Singulair Green tank forservice.
To engage or disengage the locking lugs, remove the
clarificationchamberaccesscoverandplaceitupsidedown
next to the mounting riser. If the system is equipped with
BlueCrystal orBio-Neutralizerfeed tubes,carefullyremove
eachtube,oneatatime. Layeachfeedtubeontheinverted
access cover. Do not allow the feed tubes to touch each
other. Remove the service cover from the
Bio-Kinetic system. Place the locking lug tool, located
opposite the fixed handle, over one of the locking lug bolts
of the Bio-Kinetic system. Turn the locking lug tool
clockwise to engage or disengage lugs into the molded
locking slots of the mounting riser.
LUBRICATING THE OUTLET COMPONENTS
LOCKING DOWN THE BIO-KINETIC SYSTEM
SINGULAIR GREEN®BIO-KINETIC®WASTEWATER TREATMENT SYSTEM
USING THE UNIVERSALTOOL

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PROGRESS THROUGH SERVICE SINCE 1906
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USING THE UNIVERSAL TOOL (Cont.)
USING THE LIFTING TOOL
REMOVING THE INTERNAL COMPONENTS
USING THE LIFTING TOOL
The lifting tool assists in the installation and removal of the
Bio-Kinetic system from the Singulair Green tank. The
Bio-Kinetic system will need to be removed from the
clarificationchamber periodically for cleaningandservice.
To remove the Bio-Kinetic system, remove the clarification
chamber access cover and place it upside down on the
ground near the mounting riser. If the system is equipped
with Blue Crystal or Bio-Neutralizer feed tubes, carefully
removeeach tube,one atatime. Lay eachfeedtube onthe
invertedaccess cover. Donot allow thefeedtubes to touch
each other. Remove the service cover from the
Bio-Kineticsystem. Follow the instructions ontheprevious
page to disengage the locking lugs.
The universal tool is equipped with a fixed handle and a
movablehandle. Lowerthefixedhandleintotheopentopof
the Bio-Kinetic system. The fixed handle of the lifting tool
should be aligned with two opposing locking lugs to allow
thetooltodrop into the lifting rib on the Bio-Kinetic system.
Insert the end of the fixed handle that is opposite the flat
areaon the Bio-Kinetic systemintothe lifting rib. Lower the
other end of the fixed handle down by the side of the flat
area and into the lifting rib. Turn the handle until the lifting
tool is engaged into the lifting rib. Guide the
Bio-Kinetic system out of the mounting riser as it is
beingdewatered. Once completelydewatered,remove the
Bio-Kinetic system from the mounting riser.
USING THE DISASSEMBLY TOOL
The disassembly tool allows the deck plates, flow deck,
and inner baffle of the Bio-Kinetic system to be removed
for service without removing the entire system from the
clarification chamber. It is not necessary to dewater
the Bio-Kinetic system before removing the internal
components.
To remove the internal components, remove the
Bio-Kinetic system access cover and place it upside down
on the ground near the mounting riser. If the system
is equipped with Blue Crystal or Bio-Neutralizer feed
tubes,carefully remove each tube, oneatatime. Lay each
feed tube on the inverted access cover. Do not allow
the feed tubes to touch each other. Remove the service
cover from the Bio-Kinetic system. Do not disengage the
locking lugs.
The universal tool is equipped with a fixed handle and a
movable handle. Lower the movable handle into the open
top of the Bio-Kinetic system. The movable handle of
the disassembly tool should be positioned so that each
end of the movable handle is beneath the plastic handles
on top of the flow deck. Lift the internal components with
the disassembly tool to remove them from the Bio-Kinetic
system. When service has been completed, use the
disassembly tool to lower the internal components back
into the Bio-Kinetic system.