Oceanic OCS45 User instructions

PRODUCT IMAGE
Oceanic Ltd, Pountney Street, Wolverhampton, WV2 4HX
Phone: [phone] [email protected].uk www.oceanic-saunas.co.uk
Sauna & Steam
STAUNA CONTROLLER
Assembly and operating manual

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Stauna Manual
Table of contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
4. General Setup Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5. Installing the Sauna Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.1. Sauna Heater Unit Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.2. Sauna Heater Parts Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.3. Sauna Heater Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.4. Sauna Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.5. Minimum Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6. Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
7. Mini Steam Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
7.1. Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.2. Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.3. Mini Steam Generator Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.4. Parts Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.5. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.6. Minimum clearance diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.7. Mini Steam Generator Water Filling Details . . . . . . . . . . . . . . . . . . . . . . . 11
8. Stauna Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.1. Stauna Control Box Parts Description . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.2. Stauna Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.3. Stauna Control Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.4. Stauna control box circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8.5. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9. Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

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Stauna Manual
1. Introduction
Thank you for choosing to buy our Oceanic Stauna Controller please take the time to read these
instructions before you begin as they contain important information about the installation and
maintenance requirements.
2. Important Notes
• Read the manual before installation and operation.
• This Equipment must be installed by competent person.
• This equipment must be connected to an all pole isolator
• Disconnect the power supply before exposing electrical connections.
• This equipment is suitable for indoor use only
• Not suitable for marine use
3. Safety Precautions
• Elderly persons, pregnant women, or these suering heart disease, high blood pressure,
diabetes or not in good health are advised to seek medical opinion before using a steam room.
• Do not smoke in the steam room.
• Avoid using the steam room immediately after strenuous exercise.
• Do not use the steam room when under the inuence of alcohol.
• Leave the steam room at once if you feel sleepy, sick or uncomfortable.
• Ensure there is good ventilation for the steam room.
• We do not recommend that children under 16 use this product.
• Commercial operators should post a notice of these precautions in a prominent position.
Steam emitted from the steam generator will be scalding hot; ensure the generator is
located in the correct position away from where users will sit and/or provide adequate
guarding, post a notice to caution users.
The Oceanic Stauna Controller is designed to combine the use of the Oceanic wall mounted Sauna
Heater and Mini Steam Generator to create a variety of humidity/temperature environments,
these environments can be seen described on the next page in the chart and illustration.
The controller achieves these dierent humidity/temperature environments by changing the
amount of power supplied to the Sauna Heater or Steam Generator.
Each switches between the amount of:
Temperature (minimum to maximum) and,
Humidity (Percentage of time the steam generator is working)
You will notice how the more the steam generator is operating the lower the maximum
temperature you will be able to set. The reason for this being that the more water-moisture-
humidity in the air, the more contact the heat has to your skin. For example a Sauna can be
used at 100oC as the humidity is only approximately 5%, in a Steam room where you have 100%
humidity it is uncomfortable to increase the temperature past 45oC. Our illustration on the next
page should help you to understand the modes.

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Caldarium
Saunarium
Tepidarium
Sauna
Low Heat - High Steam
Max Temp 48oC - 50-60% humidity
Medium Heat - Medium Steam
Max Temp 56oC - 40-50% humidity
High Heat - Low Steam
Max Temp 65oC - 30-40% humidity
Very High Heat - No Steam
Max Temp 100OC

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Sauna Heater Mini Steam
Generator (MSG)
Wiring panel 2
Wiring panel 1
Control pad
All cables inside panel must be heat proof to 150oC
Keypad must be located on the outside of the cabin.
3 or 5 Core silicon cable from mains supply to control box.
3 core 240V 1N / 5 core 400V 3N. Not Provided
Cable Key
2 Core cable out from controller to lighting. Not Provided
4 core wire to temperature sensor. 4m Provided
5 core heat proof cable to sauna heater. Not Provided
6 core 12V cable to Control Pad. 4m Provided
4core signal cable to MSG. 2m Provided
3 core 1mm silicon cable to MSG. Not provided
Stauna Control Box
To control pad
To MSG
To MSG
Mains in
To lighting
To temperature sensor
To Sauna
Heater

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4.5kW Stauna
Mode Heater
Power (kW)
Mini Steam
Power (kW)
Max Temp
(oC)
Total Power
(kW)
Steamer
Operation (%)
Sauna 4.5 0 100 0
Caldarium 3 1 65 4.0 80
Sanarium 3 1 56 4.0 90
Tepidarium 3 1 48 4.0 100
6kW Stauna
Mode Heater
Power (kW)
Mini Steam
Power (kW)
Max Temp
(oC)
Total Power
(kW)
Steamer
Operation (%)
Sauna 6 0 100 6 0
Caldarium 4 1 65 5 80
Sanarium 4 1 56 5 90
Tepidarium 4 1 48 5 100
4. General Setup Overview
According to the valid regulations, the electrical connection of the steam generator and the
control box has to be carried out by an authorised electrician. In case of a warranty claim, you are
kindly requested to present a copy of the invoice from the electrician.
Important Notice: Please pay close attention to the drawing below. The mains power is soley
supplied to the OC-ST control and is diverted from here to the heater and steam generator
. You must not wire directly from the mains to either the sauna heater or mini steam
generator.
Control box
OC - ST
Light
Caldarium
Saunarium Tepidarium
Sauna
Overheat
ENTER
OC-ST
TIME TEMP
MODE LIGHT
SET
ON
OFF
Mains in 230v 1N or 400v 3N
3 Core silicone 0.75 or 1mm (Not supplied)
Lighting circuit - 240v
Switched from button on Keypad
Temperature Sensor
4 core 12v cable
(4m Supplied)
3 core 1mm Silione cable (Not Supplied)
Inside Sauna Any power cable that enters
the sauna must be rated to
150oC (BSEN 6141)
The 12v signal cable should
not enter the sauna higher
than 500mm from the oor.
The control box and
keypad must be installed
outside the sauna cabin.
Key
Blue - 12 volts
Black - 240 volts
Mini Steam Generator
Sauna Heater
6 Core 12v Control Cable
(4m Supplied)
3 Core 5v Signal Cable (5m Supplied)
5 core silicone
[4kw 2.5mm]
[6kw 4mm]
cable
(Not Supplied)

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5. Installing the Sauna Heater
i. Conrm the model you have selected is suitable for your sauna room, please refer to the table
below.
ii. Ensure the power supply is suitable for the sauna heater, refer to the table below.
iii. The installation position must comply with the minimum distance in the table below and in
the diagrams on the following pages.
iv. The minimum height of your sauna room must be 1900mm, please refer g 5.4c
v. Do not install the sauna heater on the oor or in a cabinet
vi. Do not cover the sauna heater back with asbestos cement or similar material
vii. The wires which enter the sauna room must be rated to150oC- type 60245 IEC 66 HO7RN-F
(BSEN 6141) please refer to table below. (The signal cable between contol box and mini steam
generator does not need to be changed to the silicone cable as long as it does not enter the
cabin higher than 500mm from the oor.)
viii.Do not install two or more sauna heaters in one sauna room.
ix. The sauna heater becomes very hot when operating and must be guarded to protect incase of
accidental contact, please see the sizes in g 5.4d and also refer to charts below.
x. The upper supporting screws must be xed tightly, there is a 3mm gap between the screw
head and wall (refer g 5.4a, g 5.4b), additional retaining screws should be inserted into the
round holes to prevent the heater being lifted.
xi. Temperature sensors should be installed in sauna room but not directly above sauna heater,
the height should be a minimum of 1800mm from oor. The horizontal distance to sauna
heater should exceed 500mm.
xii. Wash the rocks thoroughly before lling the basket. Discard any with veins running through or
any rocks smaller than 50x50mm.
xiii. Fill the rocks loosely around the elements, try to use the larger rocks between the elements
and use the smaller ones for the top.
xiv. To prolong the life of your sauna you can use a heatproof board behind and above the heater
to prevent charring, for commercial cases this should be more seriously considered.
Model Sauna Room Min Distance from Sauna
(mm)
Current (A) Fuse (A)
Volume (m3) Min
height
Distance to shelf
over 500mm
above the oor
Ceiling Floor 230V
1N~
400V
3N~
230v
1N~
400V
3N~
Min Max
OCS45 4 6 1900 80 1100 180 19.5 6.5 25 10
OCS60 5 8 1900 150 1100 180 27 9 40 16
5.1. Sauna Heater Unit Parameters
Sauna Heater Dimensions 410 x 280 x H570mm

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
No. Parts
1 Inner shell
2 Stone bracket
3 Shell
4 Heat element
5 Fix bracket
6 Cover Panel
7 Terminal
8Wiring Diagram

OC45~OC60 Circuit diagram
5.2. Sauna Heater Parts Description
370 B
3mm gap between
screw head and wall
Supporting Screw
6mm x 40mm
(4pcs)
3.5
150
600
5.3. Sauna Heater Circuit Diagram
Fig. 5.4b
Fig. 5.4a
5.4. Sauna Heater Installation

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Min 1900
C D
50 20
Min 180
Min 1100
A
All sizes in mm
Model Minimum Distance (mm)
A B C D
OCS45 80 100 280 100
OCS60 100 120 280 150
Fig. 5.4c Fig. 5.4d

Min
1800
Temperature Sensor
Min
500
Fig. 4
5.5. Minimum Clearances
6. Temperature Sensor
i. Install the temperature sensor as in the Fig. 4
ii. Open the cover with a screwdriver as in Fig. 5
iii. Fix the bottom of the temperature sensor on to wall with
screw
iv. Replace the cover.
Fig. 6a
Fig. 6b

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7. Mini Steam Generator
7.1. Safety Precautions
i. The equipment must be installed vertically
ii. Stop pouring water into the boiler when the high level LED light (A) turns on. Don’t let the
water reach the holes in the top cover. You can release water using the valve at the bottom.
iii. If overheat indicator LED light turns on, cut o the power supply and do not do not turn
back on until the problem has been resolved. If in doubt please contact our technical team.
7.3. Mini Steam Generator Circuit Diagram
Model Power (W) Voltage
(V)
Current
(A)
Dimensinos
LxWxH (mm)
Class 1 Class 2 Class 3 Class 1 Class 2 Class 3
OC-Mini-1 500 750 1000 210-240 2.1-2.3 3.2-3.6 4.2-4.8 220 x 100 x 340
OC-Mini-2 1000 1500 2000 210-240 4.2-4.6 6.4-7.2 8.4-9.6 220 x 100 x 340

7.2. Parameters

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7.4. Parts Description
No Description
1 Back cover
2 circuit board
3 Side cover
4 Terminal
5 Power entry
6 Heat element
7 Overheat switch
8 Water level indicator LED
9 Control panel
10 SUS tank
11 Water level probe
12 Steam outlet and water inlet
13 Shell
14 Heat preservation cotton
1 2 3 4 5 6 7 8 9
1011
12
13
14

7.5. Installation
i. Position the steam generator adjacent to the sauna heater on the wall of the cabin as shown in
the diagram on the next page.
ii. Fix to cabin wall using 40mm Screws and the locating xing points on the back of the heater
iii. Connect the steam generator to the stauna control box (see pages 4, 9, 13)
Fixing points
for 40mm screw

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7.6. Minimum clearance diagram
Min 180Sauna Heater
Steam Generator
Min 100
Min 1100
AA - Overow indicator
B - Tank half full
C - Tank near empty - rell before use
Ignore the controls on front of this unit,
OC-ST stauna controller will override
these functions.
B
C
7.7. Mini Steam Generator Water Filling Details

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8. Stauna Control Box
8.1. Stauna Control Box Parts Description
Model Working Time
(m)
Temperature
(OC)
Dimension
L x W x H (mm)
OC-ST 15-240 30 - 100 oC 150 x 92 x 22
8.2. Stauna Control Parameters
1 Wire anchorage
2 Terminal block
3 To Sauna Heater
4 To sauna heater wire anchorage
5 Control cable anchorage
6 To mini steam generator
7 for spare usage
8 lamp
9 To temperature sensor

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8.3. Stauna Control Box Circuit Diagram
This diagram can be found on the back of the control panel’s cover.
I
J10
AC400V 3N~ 50/60Hz
VI
VII
OC-ST Control box circuit diagram
L3 L 2 L 1N
RED Power on
LightON
K4 ON
OtherON
K1 ON
K2 ON
K3 ON
L6
L7
L5
L4
L3
L2
L1
RED
RED
RED
RED
RED
RED
LED COLOR KEY
III
IVV
II
I: Po wer I np ut; II :Sa un a H ea te r;II I: M ini S
IV: D vd o r Ot h er; V: Li gh t; VI: C ontroller; VII :S ens or.
teamer
Controller
(Voltage:DC5V)
HI-TEMP Cut Off
(Manual Reset)
Control
steamer
(DC5V)
Adjust humidity
Humidity: +5%
Humidity:- 5%
12 3
12 3
On
Off:℉ :℃
ON
1 2 3 4
NTC
Mini Steamer
NL
Sauna Heater
L3L2L1NN
NS NNOLN U V W
To Steamer To Sauna Heater
AC230V Max Output:4kw Max Output Power:12kw
Light/Other
I
AC230V 1N~ 50/60Hz
L
N
Transformer

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8.4. Stauna control pad parts description
No Part Description
1 On/o Push to turn the equipment on or o
2 Light Push to turn on the light in the room.
3 MODE Push to change mode
4 Set Preset time and temperature - (you must press enter to save settings)
5 /\ Increase button
6 \/ Decrease button
7 ℃/℃ ºC/F / ENTER Change from centigrade to Fahrenheit / Enter to save settings
8 Time display window Display the work time of the steam generator
9 Temp display window Display the detected temperature of steam room
10 Light Indicator LED for the light in steam room
11 Tepidarium Indicated the Tepidarium setting has been selected
12 Saunarium Indicated the Saunarium setting has been selected
13 Caldarium Indicated the Caldarium setting has been selected
14 Sauna Indicated the Sauna setting has been selected
15 Overheat Indicator LED for overheat - turn machine o and wait for 1 hour before
switching back on, if problem persists contact the seller.
16 L7 Indicates the detected temperature is lower than the preset temperature and
sauna heater is heating.
17 L8 Indicates the detected temperature is higher than the preset temperature and
the sauna heater is idling.
Light
CaldariumSaunarium
Tepidarium Sauna
Overheat
ENTER
OC-ST
TIME TEMP
MODE LIGHT
SET
1
2
3
47
56
17
8 9
16
15
14
1312
11
10
ON
OFF

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i. Both the Keypad and the Control box must not be installed inside the sauna. The control box
can be located on top of the sauna and the keypad should be located on the front of the sauna
normally on the front of a wiring panel.
ii. The buttons on the front of the mini steam generator should be ignored as the stauna control
will power the generator when it is necessary.
iii. Push On/O to switch on the system.
iv. The Stauna Controller has 4 dierent heat settings which can be selected by pushing the
‘MODE’ button, an LED will indicate which mode (“atmosphere”) you have chosen. Each press
moves the LED one position from left to right. These “atmospheres” are explained on pages 4
and 5)
v. Within each Atmosphere you are able to set temperature within the specied range. Once in
the correct Mode Push ‘SET’until the numbers in the temperature window are ashing. Use
the the Up and Down arrow buttons to select the required temperature. Once correct press
Enter to conrm the temperature.
vi. The length of time for which the session will last can be set by pushing the Set button until the
numbers in the time window are ashing. Change the value with the Up and Down buttons.
Push Enter to conrm selection.
vii. Before using the room ll the mini steam generator until the A light illuminates and then stop.
If you overll, drain away some of the water before operating the controller as water will boil
and spit out of the top which can be dangerous. There is a valve at the bottom of the unit
which can be opened to drain the unit. Place a container beneath the valve before opening.
The C light indicates the water is too low and should be relled.
viii.If you intend to use Aromas only use Oceanic Steam Aroma – any other aromas could
invalidate your warranty. Ensure the Aroma is diluted correctly and then add to the steam
generator as above. Never use the aroma without diluting.
ix. Make sure to drain down the mini steam generator at the end of your bathing session.
9. 8.6. Recommended bathing times
We recommend all users start with a maximum test period of 10 minutes to observe for any
adverse reaction. A bathing session then comprises 2 or maximum 3 turns of up to 20 minutes
with 20 minutes spent relaxing between turns. It is also advisable to spend a further hour relaxing
after your bathing session to allow yourself to acclimatise. We advise no more than 2 bathing
sessions in a 7 day period.
We also suggest caution with physical activity and driving immediately after bathing.
10. Maintenance
We recommend that you inspect the sauna heater on a regular basis for any signs of deterioration
of the condition, pay particular attention to both the fastenings, the condition of the wiring and
the electrical elements.
Note if the rocks have started to crumble this can cause the elements to overheat and they should
be changed for new rocks. We recommend commercial operators to change the rocks at least
once very 12 months.
10.1. Sauna Heaters & Sauna Cabins Maintenance
All Sauna products supplied by Direct Saunas Limited and Oceanic Saunas are for use in an indoor

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environment such as a domestic house or a club building and should not be used in any other
circumstances.
10.2. Sauna Maintenance
Dependant upon how regularly the sauna cabin is being used a series of maintenance checks
should be performed on the sauna cabin and sauna heater to ensure that they are kept in a good
state of repair.
For commercial users we recommend these inspections be conducted on a monthly basis by a
member of the maintenance sta and detailed records kept.
For domestic use these checks should be carried out every 6 months.
Any obvious deterioration should be noted immediately if noticed in between maintenance
checks and should be resolved before continuing use of the products.
Under no circumstances do we recommend operating the sauna cabin if any electrical wiring
is considered to be hazardous, please contact your electrician or our technical department for
assistance.
10.3. Maintenance Checks
Please note all maintenance checks should be preformed whilst the sauna cabin and sauna heater
are cold.
10.4. Sauna Heater:
Ensure the heater has been correctly disconnected from the mains electricity before these checks
are conducted
1) Check sauna elements for signs of deterioration. Report any signs of deterioration to the
supplier
2) Make sure all rocks are placed correctly onto the heater elements to ensure an adequate
airow around the elements. Note that the rocks will gradually crumble and settle around the
elements which can then cause overheating, this may lead to early failure or even melting of the
elements.
For commercial operators an electrician must periodically inspect and ensure all the wiring is in
a good condition and all connections are good and tight – a good idea would be to have this
carried out annually as for PAT testing.
10.5. Mini Steam Generator:
The single biggest problem with steam generation is the build up of scale resulting from dissolved
solids within the water. Scaling can cause the elements to fail, the water level sensors not to
function, premature failure of the O-rings resulting in leaks from around the elements. The extent
of the problem will vary according to the degree of hardness in the local water supply.
For all commercial operators we recommend the use of a water softener.
Expect 2500 hours element life, this can be serious depleted by poor maintenance.
All users must ensure a regular maintenance routine to descale the generator – the frequency
of this will vary according to the degree of hardness in the local water supply and the amount of
time the generator is used for. Check the water for hardness and arrange the descaling routine
accordingly: -
High levels of hardness descale once every 50 to 100 hours of operation.
Medium levels of hardness descale once every 100 to 250 hours operation.

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Low levels of hardness descale once every 250 to 1000 hours of operation.
To descale the generator use a solution of weak acid crystals (such as citric acid) mixed with
water
Citric acid can be purchased from: www.oceanic-saunas.co.uk
Descaling procedure
i. iii. Fill the machine using a funnel with 1 litres of pre mixed citric acid.
iv. Replace the probe and reconnect.
v. Heat the machine for 2 minutes.
vi. Leave the machine for 4 hours minimum
vii. Drain 2-3 times using the valve at the base of the unit
Follow the instruction supplied with the crystals and allow sucient time for the solution to
dissolve the scale before ushing out the generator. For best results add to water, steam for two
minutes then leave overnight. Empty the next days and ush twice using drain cycle.
Faults arising from a result of a failure to descale the generator are not covered by warranty
11. Guarantee
All generators and heaters are guaranteed for 12 months for domestic and commercial use from
the date of purchase. This guarantee excludes consumable items such as the electrical elements
and failures resulting from misuse or abuse such as a failure to descale.
If you encounter any diculty with this assembly procedure or think we could have explained
anything more clearly we would welcome your comments, please call T: 01902 655425 or T:
01902 871127 technical help line.