ODU MAC LC User manual

All dimensions in mm. All figures are illustrations of photos. Changes reserved
1
ODU MAC LC
Modular Attachable Connector
Stand: February 2008

All dimensions in mm. All figures are illustrations of photos. Changes reserved
2
Table of Content
Product information Page 3
Modules Page 4 – 10
Frames Page 11
Panel-Mounted Base DIN housing Page 12
Cable-Hood DIN housing Page 13
Accessories Page 14
Crimp Information Page 15 – 17
Removal tools Page 18
Assembly Instructions Page 19 – 20
Technical Information Page 21

All dimensions in mm. All figures are illustrations of photos. Changes reserved
3
ODU MAC LC
Modular Attachable Connector
The new ODU MAC LC is mainly designed for the use as a service- and interface connector.
The main application areas are e.g. machine construction, measurement, medical
technology etc.
Most interface connectors in the area of machine construction are often actuated only a
few times. For this kind of application the new ODU MAC LC offers clear price benefits
because of the ODU standard contact technology.
ODU MAC LC is an economical alternative with proven ODU contact technology using
turned/slotted contacts up to 5,000 mating cycles.
The economic aspect is reinforced by the simple processing of the contacts and modules.
User-friendly assembly and removal, even when assembled, distinguish the ODU MAC LC
as a service connector.
The new system offers many advantages for the user.
!Economical interface solution in premium quality
!Proven ODU contact technology
!4 frame sizes
!Different contact inserts (Modules) available
!Centering and keying using the guiding system, frame is grounded
!Easy assembly and removal of the contact using clip technology
!Simple, quick packaging and module assembly in the frame
!Tool-less disassembly of the modules
!Frame can be mounted in standard DIN housing
!High connector density (370 signal contacts available in size 4 frame)
.
ODU MAC LC – Product Information

All dimensions in mm. All figures are illustrations of photos. Changes reserved
4
Overview ODU MAC LC Modules
Modules Positions Units / Width Current Informations acc. VDE Page
10 Positions 1 Unit
(2.4 mm)
Reference voltage: 250V
Rated surge voltage: 2500 V
Degree of pollution: 2
Mating cycles: ≥5.000
5
6 Positions 2 Units
(4.8 mm)
Reference voltage: 400V
Rated surge voltage: 2500 V
Degree of pollution: 2
Mating cycles: ≥5.000
6
5 Positions 3 Units
(7.2 mm)
Reference voltage: 630V
Rated surge voltage: 2500 V
Degree of pollution: 2
Mating cycles: ≥5.000
7
2 Positions
75 ΩCOAX 5 Units
(12 mm)
Frequency range: 2 GHz
Mating cycles: ≥5.000
8
4 Positions
50 ΩCOAX 3 Units
(7.2 mm)
Frequency range: 3,3 GHz
Mating cycles: ≥5.000
9
Spacer
1 Unit (2,4 mm)
3 Units (7.2 mm)
5 Units (12 mm)
10
ODU MAC LC - Modules

All dimensions in mm. All figures are illustrations of photos. Changes reserved
5
Module 10 positions
1 Unit = 2.4 mm
Current Information acc. VDE 0298-Part 2
Reference voltage: 250V 50V
Rated surge voltage 2500V 2500V
Degree of pollution 2 3
Total mating force (Average): 8 N
Total demating force (Average) 6 N
Contact diameter: 0,7 mm
Material insulation body: thermoplastic (Polyester) UL-94 V0 rated
Material contact: Cu-Alloy, gold plated
Operating temperature: -40°C up to +125°C
Mating cycles: ≥5.000
Part-No. Wire
cross section
mm²
Termination
AWG max. Current
(A)
Contact
Resistance (mΩ)
average
Insulation body 631 110 110 923 000
Pin contact 185 423 000 270 000 0,15 - 0,38 22 / 26 7,0 3,5
Pin contact – short 185 431 000 270 000 0,15 - 0,38 22 / 26 7,0 3,5
Socket contact 175 581 000 270 000 0,15 - 0,38 22 / 26 7,0 3,5
Tools1)
Crimp Tool 1 080.000.051.000.000
Crimp Tool 2 080.000.037.000.000
Positionier for
crimp tool 2 081.701.002.748.037
Removal tool 087.7CC.070.002.000
1) Crimp information see page 15
ODU MAC LC - Modules

All dimensions in mm. All figures are illustrations of photos. Changes reserved
6
Module 6 positions
2 Units = 4.8 mm
Current Information acc. VDE 0298-Part 2
Reference Voltage 400V 160V
Rated surge voltage: 2500V 2500V
Degree of pollution 2 3
Total mating force (Average) 8,4 N
Total demating force (Average) 7,2 N
Contact diameter: 1,3 mm
Material insulation body: thermoplastic (Polyester) UL-94 V0 rated
Material contact: Cu-Alloy, gold-plated
Operating temperature: -40°C up to +125°C
Mating cycles: ≥5.000
Part-No. Wire
cross section
mm²
Termination
AWG max. Current
(A)
Contact
Resistance (mΩ)
average
Insulation body 631 111 106 923 000
Pin contact 185 424 000 270 000 0,5 - 1,0 18 / 20 15,0 1,8
Pin contact – short 185 432 000 270 000 0,5 - 1,0 18 / 20 15,0 1,8
Socket contact 175 535 000 270 000 0,5 - 1,0 18 / 20 15,0 1,8
Tools1)
Crimp Tool 1 080.000.051.000.000
Crimp Tool 2 080.000.038.000.000
Positionier for
crimp tool 2 081.701.001.744.038
Removal tool 087.7CC.130.004.000
1) Crimp information see page 15
ODU MAC LC - Modules

All dimensions in mm. All figures are illustrations of photos. Changes reserved
7
Module 5 positions
3 Units = 7.2 mm
Current Information acc. VDE 0298-Part 2
Reference voltage 630V 250V
Rated surge voltage 2500V 2500V
Degree of pollution 2 3
Total mating force (Average): 15 N
Total demating force (Average): 11,5 N
Contact diameter: 2 mm
Material Insulation body: thermoplastic (Polyester) UL-94 V0 rated
Material contact: Cu-Alloy, gold-plated
Operating temperature: -40°C up to +125°C
Mating cycles: ≥5.000
Part-No. Wire cross
section mm² Termination AWG max. Current
(A)
Contact
Resistance (mΩ)
average
Insulation body 631 112 105 923 000
Pin contact 185.440.000.270.000 1,5 - 2,5 14 / 16 23,0 1,0
Pin contact – short 185.441.000.270.000 1,5 - 2,5 14 / 16 23,0 1,0
Socket contact 175.570.000.270.000 1,5 - 2,5 14 / 16 23,0 1,0
Tools1)
Crimp Tool 1 080.000.051.000.000
Crimp Tool 2 080.000.038.000.000
Positionier for
crimp tool 2 081.701.001.744.038
Removal tool 087.7CC.200.003.000
1) Crimp information see page 15
ODU MAC LC - Modules

All dimensions in mm. All figures are illustrations of photos. Changes reserved
8
Module 2 positions for Coax-Contacts – 75 Ω
ΩΩ
Ω
5 Units = 12 mm
Frequency range: 2 GHz
Current Information acc. MIL:
Reference voltage: 930 V
Test voltage: 2.790 V
Insulation resistance: > 100 GΩ
Total mating force (Average) 9 N
Total demating force (Average) 8.2 N
Material:
Insulation body: PBT / PTFE
Contact: Cu-Alloy
Operating temperature: -40°C up to +125°C
Mating cycles: ≥5.000
Part-No.: Cable
Impedance ΩCable
Insulation body 631 120 102 923 000
Pin Contact 122 131 003 270 000 75 RG179; RG187
Pin Contact 122.131.009.270.000 75 RG59
Socket Contact 122 131 004 270 000 75 RG179; RG 187
Socket Contact 122 131 010 270 000 75 RG59
Tools
Crimp tool 080 000 039 000 000
Removal tool 087 7CC 690 001 000
On request: assembly instructions:
010.029.001.000.000 / 010.029.002.000.000
24
ODU MAC LC - Modules
Insertion loss

All dimensions in mm. All figures are illustrations of photos. Changes reserved
9
Module 4 positions for Coax-Contacts – 50 Ω
ΩΩ
Ω
3 Units = 7.2 mm
Frequency range: 3,3 GHz
Current Information acc. MIL:
Reference voltage: 525 V
Test voltage: 1.575 V
Insulation resistance: > 100 GΩ
Total mating force (Average) 7.2 N
Total demating force (Average) 6.8 N
Material:
Insulation body: PBT / PTFE
Contact: Cu-Alloy
Operating temperature: -40°C up to +125°C
Mating cycles: ≥5.000
Part-No.: Cable
Impedance ΩCable
Insulation body 631.121.104.923.000
Pin contact 122.133.001.270.000 50 RG178; RG196
Pin contact 122.133.003.270.000 50 RG174; RG188; RG316
Socket contact 122.133.002.270.000 50 RG178; RG196
Socket contact 122.133.004.270.000 50 RG174; RG188; RG316
Tools
Crimp tool 080 000 039 000 000
Removal tool 087 7CC 310 001 000
On request: assembly instruction:
010.031.001.000.000
ODU MAC LC - Module
Insertion loss

All dimensions in mm. All figures are illustrations of photos. Changes reserved
10
Spacer
Part-No.:
Spacer 1 Unit 631.151.000.923.000
Spacer 3 Units 631.153.000.923.000
Spacer 5 Units 631.155.000.923.000
1 Unit
3 Units
5 Units
ODU MAC LC - Module

All dimensions in mm. All figures are illustrations of photos. Changes reserved
11
Frames
!Zinc diecast frame – nickel plated
!1 Unit = 2.4 mm
Size Part-No.:
Description Units A B C
630 190 000 600 000 Socket frame
1 631 190 000 600 000 Pin frame 12 51 44 12 x 2.4 = 28.8
630 191 000 600 000 Socket frame
2 631 191 000 600 000 Pin frame 18 64 57 18 x 2.4 = 43.2
630 192 000 600 000 Socket frame
3 631 192 000 600 000 Pin frame 26 84.5 77.5 26 x 2.4 = 62.4
630 193 000 600 000 Socket frame
4 631 193 000 600 000 Pin frame 37 111 104 37 x 2.4 = 88.8
Tightening torque of the frame screws: 1.25 Nm
Pin frame Socket frame
ODU MAC LC - Frames

All dimensions in mm. All figures are illustrations of photos. Changes reserved
12
Panel-Mounted Base DIN housing including lever locking
Standard colour of housing: grey
IP 65 in mated condition
with and without protective cover available*
Size Part-No.:
Panel-Mounted Base Dim. A Dim. B Dim. C Dim. D x 35 Dim. E
1 490 130 400 644 000 44 70 80 48 ca. 25
2 491 130 400 644 000 57 83 93 65 ca. 35
3 492 130 400 644 000 77,5 103 113 82 ca. 35
4 493 130 400 644 000 104 130 140 110 ca. 35
* with protective cover on request!
Box-Mounted Base on request!
Panel Cut-Out
Example lever locking
ODU MAC LC – Panel-Mounted Base DIN housing
1 gasket

All dimensions in mm. All figures are illustrations of photos. Changes reserved
13
Cable Hood DIN housing with straight or right angled exit
for lever locking
IP 65 in mated condition
Protection cover
Size Part-No. Cable Hood
right angled exit
Part-No.
Cable Hood
straight exit
Dim.
A Dim. B Dim. C Exit x 1,5 Protection cover
490 414 450 644 102 490 214 450 644 102 48 25
1 490 415 450 644 102 490 215 450 644 102 44 60 70 32 490 097 212 644 000
491 414 450 644 102 491 214 450 644 102 50 25
2 491 415 450 644 102 491 215 450 644 102 57 73 70 32 491 097 212 644 000
3 492 415 450 644 102 492 215 450 644 102 77,5 93,5 76 32 492 097 214 644 000
4 493 415 450 644 102 493 215 450 644 102 104 120 78 32 493 097 214 644 000
ODU MAC LC – Cable Hood DIN housing

All dimensions in mm. All figures are illustrations of photos. Changes reserved
14
Screwed cable gland for DIN housing
(acc. EN 50262)
Cable ∅
∅∅
∅Part Number
M25 x 1,5 Cable ∅
∅∅
∅Part Number
M32 x 1,5
6,0 – 13,0 027 825 060 130 007 7,0 – 15,0 027 832 070 150 007
9,0 – 17,0 027 825 090 170 007 11,0 – 21,0 027 832 110 210 007
Cover (Transport Cover)
Size Part number
with holding rope Part number without holding rope
1 490 097 900 924 000 490 097 900 924 101
2 491 097 900 924 000 491 097 900 924 101
3 492 097 900 924 000 492 097 900 924 101
4 493 097 900 924 000 493 097 900 924 101
Temperature: -40°C up to + 100°C
Protection class: IP 68 up to 5 bar
Width across flat: M25 x 1,5: 30
M32 x 1,5: 36
Starting torque: M25 x 1,5: 8 Nm
M32 x 1,5: 10 Nm
ODU MAC LC - Accessories

All dimensions in mm. All figures are illustrations of photos. Changes reserved
15
Crimp Information
8 pt. Crimp tool
080.000.037.000.000 8 pt. Crimp tool 080.000.038.000.000 8 pt. Crimp tool 080.000.051.000.000
Position no.
Contact holder Position no. Contact holder Position no.
Gauge ∅
Termination
cross section
AWG mm²
Contact
∅Strip-off
lenght
22/26 0,15 – 0,38 0,7 4 +0,5 4
081.701.002.748.037 9 > 0,65 < 0,7
18/20 0,5-1,0 1,3 4,5
+0,5 5
081.701.002.744.038 10 > 1,1 < 1,15
14/16 1,5-2,5 2,0 5 +0,5
7 081.701.001.702.038 11 > 1,6 < 1,65
Crimp Tools and Contact Preparation
Crimping creates an easy, reliable, corrosion-free and long-term connection between
conductor and contact. It requires little skill and can be performed by non-experts.
Crimping causes cold-flow of the conductor and contact material creating a gas-tight
connection between contact and conductor. A stiffening of the conductor at the connection,
as it is possible with soldering, can not occur.
Crimping can be performed on very small to very large conductor cross sections.
8 pt. Crimp Tool
A
djustable for cross section from 0.08 – 2.5 mm²
incl. Positioner for contacts ∅0.7 - 2 mm –
with use
r
-friendly digital display.
Part-No.: 080.000.051.000.000
8 pt. Crimp Tool
A
djustable for cross section from 0.08 – 0.5 mm²
(AWG 28 – AWG 20).
Part-No.: 080.000.037.000.000
ODU MAC LC – Crimp Information

All dimensions in mm. All figures are illustrations of photos. Changes reserved
16
Crimp Instruction:
Correct crimp position will be attained by use of the appropriate Positioner. By rotating the
selector knob to selected number you will get the correct crimp connection.
The cimp tool has an internal ratchet which opens only after completing the crimp process.
Please consider the assembly instructions mentioned on page 8 and 9.
Coax-Cable Crimp dies
RG 178, RG 196 082 000 039 101 000
RG 174, RG 188,
RG 316, RG 179,
RG187
082 000 039 102 000
RG 59 082 000 039 109 000
8 pt. Crimp Tool
A
djustable for cross section from 0.38 – 2.5 mm²
(AWG 22 – AWG 12).
Table for adjustment and Contact holder = positioner – see page 15
Part-No.: 080.000.038.000.000
Hexagonal Crimp Tool
for Coax contacts , with locking system
(ratchet).
Part-No.: 080.000.039.000.000
ODU MAC LC – Crimp Information

All dimensions in mm. All figures are illustrations of photos. Changes reserved
17
Adjustment of the Crimp Tongs 080.000.037.000.000 and 080.000.038.000.000
Please fasten the Positionier under consideration
of the guiding into the tong.
080.000.037:
Therby push the positionier down and turn it
clockwise at the same time.
080.000.038:
You don´t have to do this with this tong.
080.000.037:
To fix the positionier in this position, you have to
use the attached safety pin.
080.000038:
Here you have to fix the positionier with some
attached allen screw and the suitable spanner.
Please turn the adjustment wheel onto the right
position. If the adjustment is done, so please fix
the wheel with the attached safety pin.
Now the tong is ready adjusted. You can start
with the crimp process.
ODU MAC LC – Crimp Information
Required Tools: Positionier
Crimp Tong
1. Fasten the Positionier on the Crimp Tong
2. Adjust of the Crimp Tong for the cable cross section

All dimensions in mm. All figures are illustrations of photos. Changes reserved
18
Removal tool
Removal of the contacts
Press the removal tool from the front into the insulation body till a quiet „click“ is hearable.
By pulling on the cable the contact is removed from the insulation body.
Removal tool for Coax-Contacts
Contact ∅
∅∅
∅Part-No.
3,9 087 7CC 310 001 000
6,9 087 7CC 690 001 000
Contact ∅
∅∅
∅Part-No.
0.7 mm 087.7CC.070.002.000
1.3 mm 087.7CC.130.004.000
2 mm 087.7CC.200.003.000
Removal of the contact from the front.
Cable of assembled contacts must not be
cut off.
ODU MAC LC – Removal of contacts

All dimensions in mm. All figures are illustrations of photos. Changes reserved
19
Assembly Instruction
Step 1: Slide cable through housing / cable gland / Mounting operture
Step 2: Strip cable and wire
Fit wire into the contact barrel and crimp (Crimp information see page 15)
Step 3: Insert contacts into insulator according the numbering
Step 4: Put assembled insulators into frame, observe (A to A) the coding
Clamp PE/Shield onto frame
Step 5: Mount complete assembled frame in housing,
observe locking torque of max. 1.25 Nm
Fix cable on strain relief
Step 6: Visual inspection / mating test
Frames always have to be filled up
with insulators or spacers
ODU MAC LC – Assembly Instruction

All dimensions in mm. All figures are illustrations of photos. Changes reserved
20
For easier insertion of the populated insulators in the frame locate
them in correct position before inserting.
See that all insulators were snapped in correctly. All snap fits should be in line.
For Disassembling of insulators always disassemble several
insulators. Don´t pull on the cable.
It is advisable for the disassembly of the insulators
to begin at the edge of the frame.
ODU MAC LC – Assembly Instruction
A
ll coding bars should be in line.