ODU AMC User manual

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ODU AMC
®
HIGH-DENSITY
BREAK-AWAY PLUG
ASSEMBLY INSTRUCTION
1 Assembly sequence
Size
max. cable ∅
mm
00 (C)
5.0
0 7.0
1 8.5
1.5 (A)
10.5
Note: Cable with foil shield such as foiled twisted pair-cable
(FTP) not suitable for shield termination mentioned
below.
1. Slide crimp sleeve and crimp adapter over the cable. The
crimp sleeve is not needed if a metal band is used for
fastening the shield to the crimp adapter.
2. Strip the cable and conductors
1)
. Fold back the shield and
use fastening tape to fasten it temporarily to the cable
jacket. Tin-plate this wires if needed.
3. Solder the wires, noting the placement of each wire
according to your wiring chart.
Clean the solder area with Isopropylalcohol and brush.
4. Screw the crimp adapter on so that it is flush, observing
torque values (see page 3) .
Secure the screw thread with adhesive
2)
.
5. Remove the fastening tape and lay the shield braid on to
the crimp adapter. Fasten the shield braid to the crimp
adapter by means of crimping or by using a metal band.
More information see page 4 .
Encapsulate the interior of the crimp adapter to secure the
soldered points(ODU advise WEVO-2K-casting resin
PU552FL).
6. Bend relief: This can be implemented by means of
overmolding or by using a shrink tube.
More information see page 5.
1) Additional information for cable preparation etc. please see page 2 and following
2)
Secure the crimp adapter on housing with adhesive (ODU advise Loctite 2701
)
Fastening tape
ODU advise Crepe masking tape
e.g. Würth: 09920019
ODU assembly tool
(on request)
Plug Crimp adapter
Crimp sleeve
Adhesive
Sealing surface for cable overmolding

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This document is not managed 010.650.001.000.001-a 2
ODU AMC
®
HIGH-DENSITY
BREAK-AWAY PLUG
ASSEMBLY INSTRUCTION
2 Cable Preparation
The following table provides recommended guidelines for cable preparation.
The according stripping measures have to be checked before assembly!
All dimensions in mm
Tolerance: +10 %
Exceptions are noted on special instructions.
Notes for data-rate-connectors
Before soldering, twist the strands back slightly in the original direction. If a shield is
available for the separately pairs of wires (e.g. STP-Cables), wrap it around the pairs as far
as possible.
Size Contact ∅L A S
00 0.3 10 1.5 10
0.5 8 1.5 8
0 0.3 10 1.5 10
0.7 10 1.5 10
1 0.3 12 1.5 12
1.5 (A) 0.3 14 1.5 14
Cable
Shield
Insulation
Single Conductor A = Stripping length single conductor
L = Stripping length cable jacket
S = Stripping length braided shield

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This document is not managed 010.650.001.000.001-a 3
ODU AMC
®
HIGH-DENSITY
BREAK-AWAY PLUG
ASSEMBLY INSTRUCTION
3 Assembly Crimp Adapter
Size Torque
Nm
Reference
Dimension X
mm
00 (C) 0.5 12.7
0 1.0 14.2
1 1.5 18.2
1.5 (A) 2.0 22.2
3.1 Spann wrench
Size Part number Wrench
size
00 (C) 598.700.001.001.000 8
0 598.700.001.002.000 10
1 598.700.001.003.000 12
1.5 (A) 598.700.001.005.000 14
3.2 Assembly tool
Size
Part number
00 (C) 713.650.900.000.000
0 700.650.900.000.000
1 701.650.900.000.000
1.5 (A) 715.650.900.000.000
3.3 Adhesive
Secure the crimp adapter on housing with adhesive.
(ODU reference: Loctite 2701)
3.4 Potting the interior of the crimp adapter
Encapsulate the interior of the crimp adapter to secure the soldered points with 2K casting
resin PU. (ODU reference WEVO-2K-casting resin PU552FL)
X

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This document is not managed 010.650.001.000.001-a 4
ODU AMC
®
HIGH-DENSITY
BREAK-AWAY PLUG
ASSEMBLY INSTRUCTION
4 Assembly crimp sleeve
4.1 Crimp tool ODU
Hand-crimptong
Size Part number
all 080.000.026.000.000
Crimp dies
Size Part number
00 (C) 080.000.026.713.001
0 080.000.026.701.000
1 080.000.026.715.000
1.5 (A) 080.000.026.702.000
4.2 Band-It Bands
To connect the shielding with the crimp adapter,
using a Tie-Dex Micro Band.
Hand-crimptong
Size Part number
all 080.000.058.000.000
Tie-Dex Micro Band
Size Part number
all 921.000.004.000.248

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This document is not managed 010.650.001.000.001-a 5
ODU AMC
®
HIGH-DENSITY
BREAK-AWAY PLUG
ASSEMBLY INSTRUCTION
5 Cable interface
ODU provides three different solutions for the cable interface. According to the requirements
the customer can chose between overmolding, heat shrinkable molded parts and heat
shrinkable tubing.
5.1 ODU overmolding (recommended series solution)
ODU provides complete solutions with straight overmoldings on request.
Example image: Break-Away Plug and In-Line Receptacle (size 00)
5.2 Heat shrinkable molded parts (samples, pre-series)
Size Part number
ODU Supplier Min. cable ∅in mm
00 (C) 921.000.010.008.103 202K111-25 (Tyco) 3.0
0-1.5 (A)
921.000.010.008.084 401-52880 (Hellermann)
6.0
To a better adhesion of the heatshrink boots on housing and cable, ODU recommends to
work with an epoxyd-adhesion (e. g. Hellermann V9500, Raychem S1125).
Example image: Break-Away Plug and In-Line Receptacle (size 1)

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This document is not managed 010.650.001.000.001-a 6
ODU AMC
®
HIGH-DENSITY
BREAK-AWAY PLUG
ASSEMBLY INSTRUCTION
5.3 Heat shrinkable tubing (samples, pre-series)
Size Part Number Min. cable ∅in mm
ODU Tyco
00 (C) 921.000.010.008.093 ATUM-12/3 3.0
0 921.000.010.008.093 ATUM-12/3 3.0
1 921.000.010.008.077 ATUM-16/4 4.0
1.5 (A) 921.000.010.008.077 ATUM-16/4 4.0
Example image: Break-Away Plug and In-Line Receptacle (size 1)