ODU Easy-Clean AMC User manual

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This document is not managed.
1
ASSEMBLY INSTRUCTION
ODU AMC® & ODU AMC®Easy-Clean
1. Cable assembly
Size
max. cable mm
0
5.5
1
6.5
1.5
8.0
2
10.0
3
11.5
4.5
17.5
Plug
Crimp sleeve
Crimp adapter
Note! Cable with foil shield such as foiled twisted
pair-cable (FTP) not suitable for shield termination
mentioned below.
1. Slide crimp sleeve and crimp adapter over the
cable. The crimp sleeve is not needed if a metal
band is used for fastening the shield to the crimp
adapter.
2. Strip the cable and conductors (page 2). Fold
back the shield and use fastening tape to fasten
it temporarily to the cable jacket. Tin-plate this
wires if needed.
3. Solder the wires, noting the placement of each
wire according to your wiring chart. Clean the
solder area with Isopropylalcohol and brush.
4. Screw the crimp adapter on so that it is flush,
observing torque values. Secure the screw
thread with adhesive. The assembly tools
should be used to counter the torque.(see page 3)
5. Remove the fastening tape and lay the shield
braid on to the crimp adapter.
6. Fasten the shield braid to the crimp adapter by
means of crimping or by using a metal band.
More information.(see page 4) Pour potting
compound into the connection area
7. Bend relief: This can be implemented by means
of overmolding or by using shrink boot.
More information. (see page 5)
ODU assembly tool
Adhesive
Sealing surface
overmold
General information: Illustrations only exemplary. Product may vary in appearance.
1) Additional information for cable preparation etc. please see page 2 and following
Note: Images are examples
and may differ from the
product.

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This document is not managed.
2
ASSEMBLY INSTRUCTION
ODU AMC® & ODU AMC®Easy-Clean
2. Cable Preparation –straight / right angle cable exit
The following table provides recommended guidelines for cable
preparation. The according stripping measures have to be checked
before assembly!
Exceptions are noted on special instructions.
Note for data-rate-connectors:
Before soldering, twist the strands back slightly in the original direction. If a shield is available for the separately
pairs of wires (e.g. STP-Cables), wrap it around the pairs as far as possible.
Stripping lengths cable jacket (L)
Length in mm
Tolerance in mm
< 20
± 1
> 20 - 50
± 2
> 50 - 100
± 3
Stripping lengths single conductor
(A)
Length in mm
Tolerance in mm
< 5
± 0.5
> 5 - 10
± 1
> 10 - 20
± 2
Stripping length braided shield (S)
Length in mm
Tolerance in mm
< 10
± 1
> 10 - 20
± 2
Size
Contact ø
With standard crimp adapter
for ODU overmolding
S1 Push-Pull connector
heat shrink adapter 2)
Straight cable
assembly
Right angle cable
assembly
Straight cable
assembly
Right angle cable
assembly
L
A
S
L
A
S
L
A
S
L
A
S
0
0.5
9
3.5
8
14
3.5
14
11
3.5
8
16
3.5
16
0.6
9
3.5
8
14
3.5
14
11
3.5
8
16
3.5
16
0.7
9
3.7
8
14
3.7
14
11
3.7
8
16
3.7
16
0.9
9
3.7
8
14
3.7
14
11
3.7
8
16
3.7
16
1
0.5
11
3.5
8
15
3.5
15
13.5
3.5
8
17.5
3.5
17.5
0.6
11
3.5
8
15
3.5
15
13.5
3.5
8
17.5
3.5
17.5
0.7
11
3.7
8
15
3.7
15
13.5
3.7
8
17.5
3.7
17.5
0.9
11
3.7
8
15
3.7
15
13.5
3.7
8
17.5
3.7
17.5
1.5
0.5
11
3.5
8
15
3.5
15
13.5
3.5
8
17.5
3.5
17.5
0.6
11
3.5
8
15
3.5
15
13.5
3.5
8
17.5
3.5
17.5
0.7
11
3.7
8
15
3.7
15
13.5
3.7
8
17.5
3.7
17.5
2
0.5
11
3.5
8
15
3.5
15
13.5
3.5
8
18.5
3.5
18.5
0.7
11
3.7
8
15
3.7
15
14.5
3.7
8
18.5
3.7
18.5
0.9
11
3.7
8
15
3.7
15
14.5
3.7
8
18.5
3.7
18.5
1.3
11
4.1
8
15
4.1
15
14.5
4.1
8
18.5
4.1
18.5
3
0.5
13
3.5
8
30
3.5
25
17.5
3.5
8
34.5
3.5
34.5
0.7
13
3.7
8
30
3.7
25
17.5
3.7
8
34.5
3.7
34.5
0.9
13
3.7
8
30
3.7
25
17.5
3.7
8
34.5
3.7
34.5
2.0
13
5.4
8
30
5.4
25
17.5
5.4
8
34.5
5.4
34.5
4.5
0.7
20
3.7
20
40
3.7
30
20
3.7
20
40
3.7
30
Cable
Shield
Insulation
Single Conductor
2) Special crimp adapter to be ordered separately. See chapter 5.2.

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3
ASSEMBLY INSTRUCTION
ODU AMC® & ODU AMC®Easy-Clean
2.1 Cable Preparation / Koax, only size 0 (A1 / S1 / G6)
The following table provides recommended guidelines for cable preparation.
The according stripping measures have to be checked before assembly!
Single Conductor
3. Assembly crimp adapter
3.1 Spann wrench 3.2 Assembly tool
Size
Part number
AF
A1 / K1
/ G6
S1
0
598.700.001.011.000
7
X
598.700.001.022.000
9
X
1
598.700.001.001.000
8
X
598.700.001.012.000
11
X
1.5
598.700.001.002.000
10
X
598.700.001.003.000
12
X
2
598.700.001.003.000
12
X
598.700.001.005.000
14
X
3
598.700.001.005.000
14
X
598.700.001.023.000
18
X
4.5
598.700.001.018.000
21
X
Size
Contact ø
L
A
S
0
0.9
8
2
8
Size
Part number
Torque
Nm
0
700.645.900.320.000
0.5
1
701.645.900.320.000
1.0
1.5
715.645.900.320.000
1.5
2
702.645.900.320.000
2.0
3
703.645.900.320.000
2.5
4.5
745.645.900.320.000
3.0
L
S
Cable
Inner
Conductor
Dielectric
medium
A

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4
ASSEMBLY INSTRUCTION
ODU AMC® & ODU AMC®Easy-Clean
4. Shield termination
4.1 Crimp tool ODU
.
Hand-crimp tool
Size
Part number
0-3
080.000.026.000.000
Crimp dies
Size
Part number
0
080.000.026.700.000
1
080.000.026.701.000
1.5
080.000.026.715.000
2
080.000.026.702.000
3
080.000.026.703.000
4.2 Band-It Bands
Ban-it tool
Size
Part number
all
080.000.058.000.000
Tie-Dex Micro Bands
Size
Part number
0-3
921.000.004.000.248
4,5
921.000.004.000.249
To connect the shielding with the crimp.
To connect the shielding with the crimp
adapter, using a Tie-Dex Micro Band.

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This document is not managed.
5
ASSEMBLY INSTRUCTION
ODU AMC® & ODU AMC®Easy-Clean
5. Cable interface
5.1 ODU overmolding
For optimal performance, we recommend ODU's overmolded cable assemblies. We offer comprehensive
solutions, including both straight and right-angle overmolding, tailored to your specific requirements.
5.2 S1 Push-Pull connectors heat shrink adapter
5.3 Heatshrinkable straight solution
Type
Size
Part number
Hellermann
TE Connectivity
CableØ [mm]
S1
0
921.000.010.008.103
-
202K111-25-0
>3mm
1
921.000.010.008.103
-
202K111-25-0
<6mm
1
921.000.010.008.085
401-52780
202K121-25-01
>6mm
1.5
921.000.010.008.085
401-52780
202K121-25-01
>6 mm
2
921.000.010.008.084
401-52880
202D121-3-60
>6 mm
3
921.000.010.008.084
401-52880
202D121-3-60
>6 mm
4.5
921.000.010.008.089
401-55780
202K142-25-01
>6 mm
A1, G6, K1
0
921.000.010.008.103
-
202K111-25-0
>3 mm
1
921.000.010.008.103
-
202K111-25-0
>3 mm
1.5
921.000.010.008.103
-
202K111-25-0
>3 mm
1.5
921.000.010.008.084
401-52780
202D121-3-60
>6 mm
2
921.000.010.008.084
401-52880
202D121-3-60
>6 mm
3
921.000.010.008.084
401-52880
202D121-3-60
>6 mm
5.4 Heatshrinkable right-angle solution
Type
Size
Part number
Hellermann
Cable Ø [mm]
S1
0
921.000.010.008.115
411-08480
>3.8mm
1
921.000.010.008.115
411-08480
>3.8mm
1
921.000.010.008.087
411-52480
>6mm
1.5
921.000.010.008.087
411-52480
>6mm
2
921.000.010.008.087
411-52480
>6mm
3
921.000.010.008.087
411-52480
>6mm
4.5
921.000.010.008.111
411-56480
>6mm
A1, G6, K1
0
921.000.010.008.115
411-08480
>3.8 mm
1
921.000.010.008.087
411-52480
>6 mm
1.5
921.000.010.008.087
411-52480
>6 mm
2
921.000.010.008.087
411-52480
>6 mm
3
921.000.010.008.111
411-56480
>8.5 mm
Size
Special crimp adapter
Y
Z
AF
0
700.645.260.659.003
11.5
11.9
8
1
701.645.260.659.003
12
13.9
9
1.5
715.645.260.659.003
12
15.5
11
2
702.645.260.659.003
13
17.6
12
3
703.645.260.659.003
14
21.6
14
Y
Z
Recess for shrink boot
The image can vary depending on size
and variant of this shrinking tube. Use
of anepoxyd-adhesion recpmmended
The image can vary depending on size and
variant of this shrinking tube. Use of
anepoxyd-adhesion recpmmended

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This document is not managed.
6
ASSEMBLY INSTRUCTION
ODU AMC® & ODU AMC®Easy-Clean
6. Protective Caps
Depending on the application, protective caps can be
adjusted to the best length.
1. Cut the lanyard in front of knot to desired length
2. Depending on version crimp lanyard with crimp barrel
or ferrule with tool.
7. ODU Crimping tool
Ban-it tool
Size
Part number
all
080.000.061.000.000
7.1 Crimping range
Part
Tool adjustment
Crimping lug
0.25 –1.5
Crimping ferule
0.25 –1.5
Figure 1 Delivery condition