ODU MINI-SNAP F Series User manual

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ODU MINI-SNAP® Series F
Assembly Instructions
Unsealed Plugs (IP 50)
– Crimp Version
– Solder Version
Sealed Plugs (IP 68)
– Crimp Version
– Solder Version
Sealed Right-Angled Plugs (IP 68)
– Crimp Version
– Solder Version
010.054.000.000.000

www.odu.de
Page 2
ODU MINI-SNAP® Series F
1. Slide cable bend relief, back nut, cable collet and EMI ring over the cable.
2. Strip cable and wire
corresponding the table
(see page 18).
3. Fit wire into the contact barrel
and crimp.
Assembly Straight Plug and In-line Receptacle IP50
Crimp Version
010.054.000.000.000
Assembly Instructions
In-line receptacle
Plug
Back nut for
cable bend relief
(style 2)
cable bend
relief
EMI ring
Half-shells
Crimp insert
Insert with
solder capacity
Cable collet
Back nut (style 1)

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C
A
B
ODU MINI-SNAP® Series F
Page 3
4. Insert contacts into insulator
according to contact arrangement.
5. Bend cable shield outwards.
Assemble half-shells.
6. Slide the EMI ring and the cable
collet against the half-shells and
clamp the shield against it.
7. Put the assembled cable
considering the guidings (B) in the
connector housing. If necessary,
secure thread (A) with adhesive
(see page 18) .
8. Screw back nut on the assembled
plug and hold against (C) with
ODU spanner wrench.
Caution! Consider tightening
torque (see page 18). The
assembly is nished.
010.054.000.000.000
Assembly Instructions

www.odu.de
Page 4
ODU MINI-SNAP® Series F
1. Slide cable bend relief, back nut, cable collet and EMI ring over the cable.
2. Strip cable and wire
corresponding the table
(see page 18).
3. Pre-tinning of strands.
Assembly Straight Plug and In-line Receptacle IP50
Solder Version
010.054.000.000.000
Assembly Instructions
In-line receptacle
Plug
EMI ring
Half-shells
Crimp insert
Cable collet
Back nut (style 1)
Back nut for
cable bend relief
(style 2)
cable bend
relief
Insert with
solder capacity

www.odu.de
D
A
B
C
ODU MINI-SNAP® Series F
Page 5
4. Solder the wires (A) according to
contact arrangement.
5. Bend cable shield outwards,
assemble half shells.
6. Slide the EMI ring and the cable
collet against the half-shells and
clamp the shield against it.
7. Put the assembled cable
considering the guidings (C) in the
connector housing. If necessary,
secure thread (B) with adhesive
(see page 18).
8. Screw back nut on the assembled
plug, counterhold by means of the
spanner at (D) and hold against
with ODU spanner wrench.
Caution! Consider tightening
torque (see page 18).
The assembly is nished.
010.054.000.000.000
Assembly Instructions

www.odu.de
Page 6
ODU MINI-SNAP® Series F
1. Slide cable bend relief, back nut, cable collet, washer, sealing and EMI ring over the cable.
2. Strip cable and wire
corresponding the table
(see page 18).
3. Fit wire into the contact barrel
and crimp.
Assembly Straight Plug and In-line Receptacle IP68
Crimp Version
010.055.000.000.000
Assembly Instructions
In-line receptacle
Plug
EMI ring
Half-shells
Crimp insert
Cable colletSealing
Back nut
(style 1)
Washer
(optional)
Back nut for
cable bend relief
(style 2)
cable bend
relief
Insert with
solder capacity

www.odu.de
A
C
B
ODU MINI-SNAP® Series F
Page 7
4. Insert contacts into insulator
according to contact arrangement.
5. Bend cable shield outwards,
assemble half shells.
6. Slide the EMI ring, sealing, washer
and the cable collet against the
half-shells and clamp the shield
against it.
7. Put the assembled cable
considering the guidings (B) in the
connector housing. If necessary,
secure thread (A) with adhesive
(see page 18).
8. Screw back nut on the assembled
plug, counterhold by means of the
spanner at (C) and hold against
with ODU spanner wrench.
Caution! Consider tightening
torque (see page 18).
The assembly is nished.
010.055.000.000.000
Assembly Instructions

www.odu.de
Page 8
ODU MINI-SNAP® Series F
1. Slide cable bend relief, back nut, cable collet, washer, sealing and EMI ring over the cable.
2. Strip cable and wire
corresponding the table
(see page 18).
3. Pre-tinning of strands.
Assembly Straight Plug and In-line Receptacle IP68
Solder Version
010.055.000.000.000
Assembly Instructions
In-line receptacle
Plug
EMI ring
Half-shells
Crimp insert
Cable colletSealing
Back nut
(style 1)
Washer
(optional)
Back nut for
cable bend relief
(style 2)
cable bend
relief
Insert with
solder capacity

www.odu.de
B
D
A
C
ODU MINI-SNAP® Series F
Page 9
4. Solder the wires (A) according to
contact arrangement.
5. Bend cable shield outwards,
assemble half shells.
6. Slide the EMI ring, sealing, washer
and the cable collet against the
half-shells and clamp the shield
against it.
7. Put the assembled cable
considering the guidings (C) in the
connector housing. If necessary,
secure thread (B) with adhesive
(see page 18).
8. Screw back nut on the assembled
plug, counterhold by means of the
spanner at (D) and hold against
with ODU spanner wrench.
Caution! Consider tightening
torque (see page 18).
The assembly is nished.
010.055.000.000.000
Assembly Instructions

www.odu.de
Page 10
ODU MINI-SNAP® Series F
010.053.000.000.000
Assembly Instructions
1. Slide cable bend relief, back nut, cable collet, washer,
sealing, EMI ring and right-angled part over cable.
2. Strip cable and wire corresponding the table
(see page 19).
3. Fit wire into the contact barrel and crimp.
Assembly Right-Angled Plug IP68
Crimp Version
Plug
EMI ring
Right-angled part
Half-shell
Crimp insert Cable collet
Back nut
(style 1)
Sealing
Washer
(optional)
Back screwO-ring
Back nut for
cable bend
relief (style 2)
Cable bend
relief
Insert with
solder capacity

www.odu.de
CB
ODU MINI-SNAP® Series F
Page 11
4. Insert contacts into insulator
according to contact arrangement.
5. Bend cable shield outwards, place
half-shells and right-angled part
over insulator.
6. Slide EMI ring, sealing, washer and
cable collet against the right-
angled part, and clamp shield
between EMI ring and right-
angled part. If necessary, secure
thread (B) with adhesive (see
page 19). Screw back nut on the
assembled plug, counterhold by
means of the spanner at (C) and
hold against with ODU spanner
wrench.
Caution! Consider tightening
torque (see page 19).
010.053.000.000.000
Assembly Instructions

www.odu.de
F
D
E
Page 12
ODU MINI-SNAP® Series F
7. Put the assembled cable
considering the guidings (E) in the
connector housing. If necessary,
secure thread (D) with adhesive
(see page 19).
8. Mount back screw (F) on the
assembled plug and fasten cable
with the ODU spanner wrench in
the housing.
Caution! Consider tightening
torque (see page 19).
The assembly is nished.
010.053.000.000.000
Assembly Instructions
Assembly Right-Angled Plug IP68
Crimp Version

www.odu.de
ODU MINI-SNAP® Series F
Page 13
010.053.000.000.000
Assembly Instructions

www.odu.de
Page 14
ODU MINI-SNAP® Series F
010.053.000.000.000
Assembly Instructions
1. Slide cable bend relief, back nut, cable collet, washer,
sealing, EMI ring and right-angled part over the cable.
2. Strip cable and wire corresponding the table
(see page 19).
3. Pre-tinning of strands.
Assembly Right-Angled Plug IP68
Solder Version
Plug
EMI ring
Right-angled part
Half-shell
Crimp insert Cable collet
Back nut
(style 1)
Sealing
Washer
(optional)
Back screwO-ring
Back nut for
cable bend
relief (style 2)
Cable bend
relief
Insert with
solder capacity

www.odu.de
A
CB
ODU MINI-SNAP® Series F
Page 15
4. Solder the wires (A) according to
contact arrangement.
5. Bend cable shield outwards, place
half-shells and right-angled part
over insulator.
6. Slide EMI ring, sealing, washer and
cable collet against the right-
angled part, and clamp shield
between EMI ring and right-
angled part. If necessary, secure
thread (B) with adhesive (see
page 19). Screw the back nut,
counterhold by means of the
spanner at (C) and tighten it with
ODU spanner wrench.
Caution! Consider tightening
torque (see page 19).
010.053.000.000.000
Assembly Instructions

www.odu.de
E
F
D
Page 16
ODU MINI-SNAP® Series F
010.053.000.000.000
Assembly Instructions
Assembly Right-Angled Plug IP68
Solder Version
7. Put the assembled cable
considering the guidings (D) in the
connector housing. If necessary,
secure thread (E) with adhesive
(see page 19).
8. Mount back screw on the
assembled plug and counterhold
by means of the spanner at (F)
with ODU spanner wrench.
Caution! Consider tightening
torque (see page 19).
The assembly is nished.

www.odu.de
ODU MINI-SNAP® Series F
Page 17
010.053.000.000.000
Assembly Instructions

A
L
S
www.odu.de
Page 18
ODU MINI-SNAP® Series F
Notes for Straight Plug and In-line Receptacle IP50 and IP 68
Crimp and Solder Version
Size 0 1 1.5 2 3
Torque moment in Nm 0.6 1.0 1.5 2.0 3.5
Size Contact
diameter
Solder termination Crimp termination
L A S L A S
0
0.5 6 2 2.5 - - -
0.7 6 2.5 2.5 6 3 2.5
0.9 6 2.5 2.5 6 3 2.5
1
0.5 9 2 2.5 - - -
0.7 9 2.5 2.5 13 4 2.5
0.9 9 2.5 2.5 13 4 2.5
1.3 9 3 2.5 13 4 2.5
1.5 0.5 12 2 2.5 - - -
0.7 12 2.5 2.5 16 4 2.5
2
0.7 11 2.5 2.5 15 4 2.5
0.9 11 2.5 2.5 15 4 2.5
1.3 11 3 2.5 15 4 2.5
3
0.7 14 2.5 2.5 18 4 2.5
0.9 14 2.5 2.5 18 4 2.5
1.3 14 3 2.5 18 4 2.5
All dimensions in mm, dimension tolerance: +10%
A = Stripping length single conductor
L = Stripping length cable jacket
S = Schirmgeechtlänge
Single conductor
Shield
Insulation
Cable
2. Tightening torque of the back nut1. Recommended stripping length
3. Tools/Accessories
– ODU open-ended spanner see ODU MINI-SNAP series F,
product catalogue section accessories and tools
– ODU crimping tool see ODU MINI-SNAP series F,
product catalogue section accessories and tools
In sealed versions plugs and cables must always be matched to each other, so we need detailed information about the
cable you are using.
4. Recommended glue for the back nut
Loctite® 243™, ODU part number 890.204.000.030.031
Assembly Instructions

A
L
S
www.odu.de
ODU MINI-SNAP® Series F
Page 19
Size 0 1 1.5 2 3
Torque moment in Nm 0.6 1.0 1.5 2.0 3.5
Single conductor Shield
Insulation
Cable
4. Tools/Accessories
– ODU open-ended spanner see ODU MINI-SNAP series F,
product catalogue section accessories and tools
– ODU crimping tool see ODU MINI-SNAP series F,
product catalogue section accessories and tools
Notes for Right-Angled Plug IP 68
Crimp and Solder Version
Size Contact
diameter
Solder termination Crimp termination
L A S L A S
0
0.5 16 2 2.5 - - -
0.7 16 2.5 2.5 18 3 2.5
0.9 16 2.5 2.5 18 3 2.5
1
0.5 23 2 2.5 - - -
0.7 24 2.5 2.5 28 4 2.5
0.9 24 2.5 2.5 28 4 2.5
1.3 24 3 2.5 28 4 2.5
1.5 0.5 18 2 2.5 - - -
0.7 19 2.5 2.5 24 4 2.5
2
0.7 20 2.5 2.5 24 4 2.5
0.9 20 2.5 2.5 24 4 2.5
1.3 20 3 2.5 24 4 2.5
3
0.7 25 2.5 2.5 30 4 2.5
0.9 25 2.5 2.5 30 4 2.5
1.3 25 3 2.5 30 4 2.5
All dimensions in mm, dimension tolerance: +10%
A = Stripping length single conductor
L = Stripping length cable jacket
S = Schirmgeechtlänge
In sealed versions plugs and cables must always be matched to each other, so we need detailed information about the
cable you are using.
1. Recommended stripping length
Size 0 1 1.5 2 3
5PSRVFNPNFOUJO/N2. Tightening torque of the back nut
3. Tightening torque of the back screw
(right-angled plug)
5. Recommended glue for the back nut
Loctite® 243™, ODU part number 890.204.000.030.031
Assembly Instructions