OHAUS AV53 User manual

Adventurer Pro Balances
Instruction Manual
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Ohaus Corporation, 19A Chapin Road, P.O. Box 2033 Pine Brook, New Jersey, 07058, USA
Declaration of Conformity We, Ohaus Corporation, declare under our sole responsibility that the
balance models listed below marked with “CE” - are in conformity with the directives and standards
mentioned.
Instrument Type: Adventurer Pro AV Series
Date: January 1, 2005
Ted Xia
President
Ohaus Corporation
Pine Brook, NJ USA
Urs Müller
General Manager
Ohaus Europe
Greifensee, Switzerland
EC Marking: EC Directive Applicable Standards
73/23/EEC
Low Voltage
89/336/EEC
Electromagnetic compatibility
EN45501:1992 *
For non-automatic weighing instruments used in an Article 1, 2.(a) application, additional
metrological marking according to Annex IV of Council directive 90/384/EEC must be attached
to the instrument
90/384/EEC
Non-Automatic
Weighing Instruments
* Applies only to certified non-automatic weighing instruments.
EN61010-1: 2001
EN61326-1:1997 +A1:
1998 +A2: 2001

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Note: This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
ISO 9001 Registration
In 1994, Ohaus Corporation, USA, was awarded a certificate of registration to ISO 9001 by
Bureau Veritus Quality International (BVQI), confirming that the Ohaus quality management
system is compliant with the ISO 9001 standard’s requirements. On May 15, 2003, Ohaus
Corporation, USA, was re-registered to the ISO 9001:2000 standard.
Mark Standard
Compliance to the following standards is indicated by the corresponding marking on the product.
AS/NZS4251.1 Emission; AS/NZS4252.1 Immunity
CAN/CSA-C22.2 No. 1010.1-92; UL Std. No. 3101-1
N13123
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EN-1
Adventurer Pro
1. INTRODUCTION ......................................................................................... EN-3
1.1 Description ............................................................................................... EN-3
1.2 Features ................................................................................................... EN-3
1.3 Safety Precautions ..................................................................................... EN-3
2. INSTALLATION ........................................................................................... EN-4
2.1 Unpacking ................................................................................................ EN-4
2.2 Installing Components ............................................................................... EN-4
2.2.1 Assembly of Models AV412, AV812, AV2101, AV2102, AV3102, AV4101, .
AV4102, AV8101 .......................................................................... EN-4
2.2.2 Assembly of Models AV64, AV114, AV213, AV264, AV313, AV413 .... EN-5
2.2.3 Assembly of Model AV53 ................................................................ EN-8
2.2.4 Assembly of Models AV212 ............................................................ EN-9
2.3. Selecting the Location ................................................................................ EN-9
2.4 Leveling the Balance .................................................................................. EN-9
2.5 Connecting Power ................................................................................... EN-10
2.5.1 AC Adapter .................................................................................. EN-10
2.5.2 Battery Installation ....................................................................... EN-10
2.5.3 Turning Power On and Off ............................................................. EN-10
2.6 Initial Calibration .................................................................................... EN-10
3. OPERATION ................................................................................................. EN-12
3.1 Overview of Controls & Display Functions .................................................... EN-12
3.1.1 Models AV53, AV212, AV412, AV812, AV1502, AV2101, AV4101,
AV8101 ..................................................................................... EN-12
3.1.2 Models AV64, AV64C, AV114, AV114C, AV212C, AV213, AV213C,
AV313C, AV264, AV264C, AV412C, AV413, AV413C, AV812C,
AV2101C, AV2102, AV2102C, AV3101C, AV3102, V4101C, AV4102, .....
AV4102C, AV8101C ................................................................... EN-12
3.2 Button Control Functions .......................................................................... EN-14
3.3 Using the Button Control Functions ............................................................ EN-15
3.3.1 Setting the Balance to Zero ......................................................... EN-15
3.3.2 Taring ........................................................................................ EN-15
3.3.3 Changing Units of Measure .......................................................... EN-15
3.3.4 Changing Application modes ....................................................... EN-15
3.3.5 Printing Data .............................................................................. EN-15
3.4 Menu ..................................................................................................... EN-16
3.4.1 Menu Structure ............................................................................ EN-16
3.4.2 Menu Navigation ........................................................................ EN-17
3.4.3 Changing Settings ....................................................................... EN-17
TABLE OF CONTENTS
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Adventurer Pro
EN-2
3.5 Application Modes ................................................................................... EN-18
3.5.1 Weighing ................................................................................... EN-18
3.5.2 Parts Counting ........................................................................... EN-18
3.5.3 Percent Weighing ........................................................................ EN-19
3.5.4 Check Weighing ......................................................................... EN-20
3.5.5 Animal Weighing ......................................................................... EN-21
3.5.6 Display Hold ............................................................................... EN-22
3.5.7 Totalize ...................................................................................... EN-23
3.6 Additional Features .................................................................................. EN-23
3.6.1 Weigh Below ............................................................................... EN-23
3.6.2 Battery Operation ......................................................................... EN-24
3.7 Balance Settings ..................................................................................... EN-25
3.7.1 Calibration .................................................................................. EN-25
3.7.2 Calibration Masses ..................................................................... EN-30
3.7.3 Setup ........................................................................................ EN-31
3.7.4 Readout ..................................................................................... EN-31
3.7.5 Mode ........................................................................................ EN-31
3.7.6 Unit ........................................................................................... EN-32
3.7.7 Print-1 and Print-2 ...................................................................... EN-32
3.7.8 RS232-1 and RS232-2 ............................................................... EN-33
3.7.9 GLP Data ................................................................................... EN-34
3.7.10 GLP Print .................................................................................... EN-35
3.7.11 Reset ......................................................................................... EN-35
3.7.12 Lockout ...................................................................................... EN-36
3.7.13 End ........................................................................................... EN-36
3.8 Legal for Trade (LFT) ................................................................................ EN-36
3.9 Sealing Access to the Balance Settings ....................................................... EN-37
3.10 Printing Data .......................................................................................... EN-37
4. MAINTENANCE .............................................................................................. EN-38
4.1 Calibration ............................................................................................. EN-38
4.2 Cleaning ................................................................................................ EN-38
4.3 Troubleshooting ...................................................................................... EN-38
4.4 Service Information .................................................................................. EN-39
4.5 Parts ..................................................................................................... EN-39
4.6 Accessories ............................................................................................. EN-40
5. TECHNICAL DATA ........................................................................................... EN-41
5.1 Drawings ................................................................................................ EN-42
5.2 Specifications ......................................................................................... EN-44
5.3 Capacity x Readability ............................................................................. EN-47
5.4 Communication ...................................................................................... EN-50
5.4.1 Commands ................................................................................. EN-50
5.4.2 Connections ................................................................................ EN-51
Limited Warranty ............................................................................................... EN-52
TABLE OF CONTENTS (Cont.)
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Adventurer Pro EN-3
1 INTRODUCTION
This manual contains installation, operation and maintenance instructions for the Ohaus Adventurer
Pro balances. Please read the manual completely before using the balance.
1.1 Description
The Adventurer Pro balances are precision weighing instruments that will provide you with years of
service if properly cared for. The Adventurer Pro balances are available in capacities from 51 grams
to 8100 grams.
1.1.1 Model Name Designations
Example: AV214CDR
AV = Product family abbreviation Adventurer Pro
214 = 210g model with 0.0001g readability
C = With internal calibration (INCAL)
D = Dual range model
R = 2nd interface installed (RS232)
U = 2nd interface installed (USB)
1.2 Features
The Adventurer Pro balances include many standard features. These include:
• Battery* or AC Adapter operation (AC Adapter included)
• Weighing, Parts Counting, Percent Weighing, Check Weighing, Animal Weighing
Display Hold and Totalize application modes.
• In-use cover
• RS232 interface
• Integral security bracket
• Weigh below hook
* Battery operation is only available on certain models.
The Adventurer Pro also offers several optional features
• Internal Calibration
• USB interface
• Second RS232 Interface
1.3 Safety Precautions
Please follow these safety precautions:
• Verify that the input voltage printed on the AC Adapter matches the local AC power
supply.
• Use the balance only in dry locations.
• Do not operate the balance in hostile environments.
• Do not drop loads on the platform.
• Do not place the balance upside down, without first installing the cone cover.
• Service should be performed only by authorized personnel.
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Adventurer ProEN-4
2 INSTALLATION
2.1 Unpacking
Carefully remove your Adventurer Pro balance and each of its components from the package. Save
the packaging to ensure safe storage and transport.
2.2 Installing Components
Use the illustrations and instructions below to identify and assemble your Adventurer Pro model
with its components. All components must be installed before using the balance.
2.2.1 Assembly of Models AV412, AV812, AV2101, AV2102, AV3102,
AV4101, AV4102, AV8101
1. Insert the Sub-platform on the Mounting Cone located in the center of
the balance. Align the Sub-platform so that it is fully seated on the cone.
2. Place the Weighing Pan on the Sub-platform.
3. For applicable Adventurer Pro models, place the Wind Ring over the pins located on
the perimeter of the balance.
Sub-platform
Mounting Cone
Weighing Pan
Pin
Wind Ring
(INCAL models)
Note: Assembly instructions also apply to models with the suffix C, CR, CU, R or U.
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Adventurer Pro EN-5
2.2.2 Assembly of Models AV64, AV114, AV213, AV264, AV313, AV413
Note: Assembly instructions also apply to models with the suffix C, CR, CU, R or U.
1. Insert the Platform Assembly on the Mounting Cone in the center of the balance.
2. Carefully remove each of the five (5) glass Draft Shield sections from its packing.
You will note that two (2) of these are plain, two (2) contain handles, and the
other is set in a plastic frame. These sections or panels comprise the front and rear,
side doors, and top (respectively) of the Draft Shield. The Draft Shield contains
four (4) upright posts and two (2) cross-members which act as a framework for
insertion of the panels.
3. Install the plain glass panels to form the front and rear of the Draft Shield.
• Select a plain glass panel and insert the bottom edge of the glass in the
recessed slot in front of the balance, as shown.
• As you push the top edge of the glass panel toward the cross-member, reach
inside the top of the framework and depress the small clip located under the
cross-member.
• Press the glass panel into the framework until you feel the glass slip into place.
• Release the clip when the glass panel is fully inserted.
• Repeat these steps to install the other plain glass panel on the opposite side of
the framework.
Glass Front Panel
Platform Assembly
Mounting Cone
Recessed Slot
Close-up of Clip
Clip Locations
Glass Rear Panel
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Adventurer ProEN-6
2.2.2 Assembly of Models AV64, AV114, AV213, AV264, AV313, AV413
(Cont.)
4. Install the glass doors in the sides of the Draft Shield framework.
Note: The glass doors must be inserted in the Draft Shield framework before inserting the top door;
likewise, you must remove the top door before you remove the side doors.
• Hold and position each door so that the handle is near the front of the balance and
the small notch on the bottom edge of the door is lined up with the tab that protrudes
from the side of the balance housing (shown below).
• Insert the top edge of the glass door into the recessed area under the top cross-
member of the Draft Shield framework.
• Slide the notch on the bottom edge over the tab and slip the door in place.
5. The door may now be opened by sliding it toward the back of the balance.
Close-up of Notch
Close-up of Tab
Right Door
Left Door
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Adventurer Pro EN-7
2.2.2 Assembly of Models AV64, AV114, AV213, AV264, AV313, AV413
(Cont.)
6. Install the top door panel.
• Insert the top door in the Draft Shield by holding the door vertically over the top of
the Draft Shield framework, as shown.
• Position the back edge of the door so that it lines up with two small hinges located
on the rear cross-member.
• Gently press the door on to the hinges, until it snaps into place.
• Tilt the door forward to close.
Close-up view of recessed hinge on
Draft Shield cross-member
Top Door
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Adventurer ProEN-8
2.2.3 Assembly of Model AV53
Note: Assembly instructions also apply to models with the suffix C, CR, CU, R or U.
1. Insert the Sub-platform on the mounting cone in the center of the balance.
2. Place the Weighing Pan on the Sub-platform.
3. Attach the Draft Shield by inserting the round bottom edge in the circular
recessed slot, as shown.
4. Place the metal cover on top of the Draft Shield.
Draft Shield Cover
Round Edge
of Draft Shield
Weighing Pan
Sub-platform
Circular Recessed
Slot
Mounting Cone
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Adventurer Pro EN-9
2.2.4 Assembly of Models AV212
Note: Assembly instructions also apply to models with the suffix C, CR, CU, R or U.
1. Insert the Sub-platform on the Mounting Cone located in the center of the balance.
2. Place the Weighing Pan on the Sub-platform.
3. Place the Wind ring over the shoulder of the balance.
2.3 Selecting the Location
Locate the balance on a firm, steady surface. Avoid locations with excessive air current, vibrations,
heat sources, or rapid temperature changes.
2.4 Leveling the Balance
Before the balance is used, the feet should be adjusted so that the scale is level with the surface.
This will enable accurate weighing. You will see a level bubble indicator in a small round
window on the front of the balance. Level the balance by adjusting the leveling feet so the bubble
is centered in the circle, as seen below.
Balance Level
Weighing Pan
Sub-platform
Wind ring Mounting Cone
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Adventurer ProEN-10
2.5 Connecting Power
2.5.1 AC Adapter
Connect the AC Adapter to the wall outlet. Connect the plug into the receptacle on the rear of the
balance.
2.5.2 Battery Installation
Some Adventurer Pro models operate with batteries. To install batteries, remove the pan and its
components and install the cone cover to protect the load cell.
CAUTION:CAUTION:
CAUTION:CAUTION:
CAUTION:
To protect the balance from damage while installing
batteries, make sure the cone cover is in place.
Remove the battery comparment cover from the bottom of the balance. Install 4 AA (LR6) batteries
in the compartment, aligning the batteries according to the + and - symbols. With the balance
in an upright position, remove the cone cover and re-install the pan and its components.
Press the On/Zero button to turn power on.
The balance performs a segment check. The balance then
displays the last selected application mode.
To turn power off, press and hold the
Off button until OFF is
displayed, then release the button.
For use with CSA Certified (or equivalent approved) power source, which must have a
limited circuit output.
2.5.3 Turning Power On and Off
2.6 Initial Calibration
When the balance is first installed, and when it is moved to another location, it must be calibrated
to ensure accurate weighing results. Have the appropriate calibration masses available before
beginning calibration. Refer to Section 3.7.1 for masses and calibration procedure.
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Adventurer Pro EN-11
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Adventurer ProEN-12
3 OPERATION
3.1 Overview of Controls & Display Functions
3.1.1 Models AV53, AV212, AV412, AV812, AV2101, AV4101, AV8101
16
7
89
11
12
10
Top Views Bottom View
Rear View
23
1
8
5
7
15
12
10
3.1.2 Models AV64, AV64C, AV114, AV114C, AV212C, AV213, AV213C,
AV313, AV313C, AV264, AV264C, AV412C, AV413, AV413C,
AV812C, AV2101C, AV2102, AV2102C, AV3101C, AV3102,
AV4101C, AV4102, AV4102C, AV8101C
4
6
234
5
13
14
Rear View
17
16
Top Views Bottom View
18
18
17
9
16
13
14
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Adventurer Pro EN-13
21
Digital Display Window
3.1 Overview of Controls and Display Functions (Cont.)
TABLE 3.1-1 ADVENTURER PRO CONTROLS AND DISPLAY FUNCTIONS.
19 20
22
23
24
25
26
27
28
30
31
32
33
29
No. Description No. Description
1 On / Zero / Off / Yes Button 18 Lock Switch
2 Print Unit / No Button 19 Primary (7 segment) display
3 Level Bubble 20 Brackets
4 Function Mode / Back button 21 Units of Measurement
5 Tare Menu-Cal / Exit Button 22 Memory Indicator
6 Display 23 Battery Strength Indicator
7 Pan 24 Pieces Indicator
8 Type label on side of housing 25 Secondary (14 Segment) Display
9 Data label 26 Gross Indicator
10 Weigh Below Opening 27 Brutto Indicator
11 Battery Compartment 28 Tare Indicator
12 Leveling feet 29 Preset Tare Indicator
13 COM 1 Connector 30 Net Indicator
14 COM 2 Connector 31 Stability Indicator
(AV...R and AV...U Models only)
15 Wind Ring 32 Negative Indicator
16 Draft Shield 33 Center of Zero Indicator
17 Power Connector
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Adventurer Pro
EN-14
Function
•Operation is
dependent on the
application
mode.
Mode
•Change
application
mode.
Back
•Reverts back to
previous menu
item.
• Decrements a
value being
entered.
Primary
Function
Secondary
Function
Menu
Function
3.2 Button Control Functions
Four multifunction buttons are used to to operate the balance and navigate the menus. The
function of each button is shown below.
Press and Release
Menu Function
On/Zero
•If balance is off,
turns balance on.
•If balance is on,
sets zero.
Off
•Turns balance off.
Yes
•Accepts the
current (blinking)
setting on the
display.
Print
•Sends current
display value to
the serial
interface.
Unit
•Change
weighing unit.
No
•Rejects the
current setting
(blinking) on the
display.
•Increments a
value being
entered.
Tare
•Performs tare
operation.
Menu-Cal
•Enter the User
menu.
Calibration is the
first sub-menu.
Exit
•Immediately
exits menu mode.
•Aborts a
calibration in
progress.
Press and Hold

Yes No Back Exit
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Adventurer Pro EN-15
3.3 Using the Button Control Functions
3.3.1 Setting the Balance to Zero
Remove the load from the pan and press the Zero button to set the display to zero.
When the weighing pan or platform is empty, The Center of Zero indicator turns on when the
measurement is within + 1/4 d of the zero setting.
3.3.2 Taring
Taring refers to the action of allowing for the weight of a container so that only the weight of objects
held in the container (net weight) is displayed.
To Tare
Place the empty container on the pan and press the Tare button.
Add material to the container. The net weight of the material is displayed.
To clear the Tare value, remove the container from the pan and press the Tare button.
Auto Tare
Auto Tare automatically compensates for container weight so the balance displays net weight.
Auto Tare must be set ON in the Setup sub-menu (See Section 3.7.2 Setup Sub-menu).
The secondary display shows PLACE CONTAINER (blinking). When the container is placed on the
pan, it is automatically tared and Net weight is displayed. The Tare value is automatically cleared
when the container is removed from the pan.
Preset Tare
Use the xT command in the command table to enter a preset tare value through a computer.
To clear the Tare value, enter a value of 0.0. See Section 5.4.1.
3.3.3 Changing Units of Measure
The Adventurer Pro can be configured to measure in a variety of units, including custom units. The
Unit Sub-menu is used to enable or disable a specific unit.
To select a unit of measure:
Press and hold the
Unit button, then release it when the desired unit is displayed.
Note: If the desired unit is not displayed, it must be turned on in the Unit menu (See Section 3.7.5).
3.3.4 Changing Application Modes
The Adventurer Pro can be configured to operate in various application modes. The Mode Sub-
menu is used to enable or disable a specific application mode.
Press and hold the
Mode button and release it when the desired mode is shown on the secondary
display. Note: If the desired mode is not displayed, it must be turned on in the Mode menu. See
Section 3.7.4.
3.3.5 Printing Data
Press the Print button to send the displayed value to the COM port (See Section 3.10).
Note: The port must have Auto Print set to OFF.
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Adventurer Pro
EN-16
READOUT (3.7.4)
Auto Zero
Filter
Gross Ind.
End Read
MODE (3.7.5)
Weigh
Count
Percent
Check Weigh
Animal
Display Hold
Totalize
End Mode
UNIT (3.7.6)
mg
g
kg
oz
lb
ct
dwt
oz t
GN
N
t HK
t SC
t TW
m
Tical
Baht
Meshgal
Tola
Custom
End Unit
RESET (3.7.11)
Setup
Readout
Mode
Unit
Print-1
Print-2
RS232-1
RS232-2
GLP Data
GLP Print
Lockout
Global
End Reset
LOCKOUT (3.7.12)
Cal
Setup
Readout
Mode
Unit
Print-1
Print-2
RS232-1
RS232-2
GLP Data
GLP Print
Reset
Lock Set
End Lockout
END (3.7.13)
RS232-1 (3.7.8)
Baud
Parity
Handshake
End RS1
RS232-2 (Optional)
Baud
Parity
Handshake
End RS2
GLP DATA (3.7.9)
User ID
Proj ID
Time
Date
End GLP Data
GLP PRINT (3.7.10)
Time
Balance ID
User ID
Project ID
Difference
Name
End GLP Prt
PRINT-2 (Optional)
Output When Stable
GLP Tare
Auto Print
Content Num Only Header,
Gross, Net, Tare,
Ref, Result, GLP
Layout Line Format
4LF
Form Feed
List
End Print-2
3.4.1 Menu Structure
CALIBRATION (3.7.1)
Internal Calibration (InCal)
Span
Linearity
Calibration test (CalTest)
Calibration Adjust (Cal Adj)
End Cal
PRINT-1 (3.7.7)
Output When Stable
GLP Tare
Auto Print
Content Num Only Header,
Gross, Net, Tare,
Ref, Result, GLP
Layout Line Format
4LF
Form Feed
List
End Print-1
SETUP (3.7.3)
Legal Trade
Auto Tare
Auto Off
Back Light *
End Setup
The Adventurer Pro balance menu structure is illustrated below.
3.4 MENU
* Only included on models with
battery operation.
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