Oliver 600-R3 Series Operation instructions

600-R3S20000-CV
Walker, Michigan, U.S.A. 49534
USER’S OPERATING AND INSTRUCTION MANUAL
MODEL 600-R3 SERIES
DOUGH MOULDERS

GEN020319
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SAFETY INSTRUCTIONS
Various safety devices and methods of guarding have been provided on this machine.
It is essential, however, that machine operators and maintenance personnel observe
the following safety precautions. Improper installation or operation of this equipment
may cause injury to personnel or damage to equipment.
1. Read this manual before attempting to operate your machine. Never allow an
untrained person to operate or service this machine.
2. Connect the machine to a properly grounded electrical supply that matches the
requirements shown on the electrical specification plate and follow specifications of
local electrical codes.
3. Disconnect and lock-out the machine from the power supply before cleaning or
servicing.
4. Check and secure all guards before starting the machine.
5. Observe all caution and warning labels affixed to the machine.
6. Use only proper replacement parts.
7. Do not wear loose fitting clothing or loose hair. Shirt tails should be tucked in.
8. Wear proper personal safety equipment.
9. Keep Hands away form the moving parts of this machine while it is in operation.
10. In addition to these general safety instructions, also follow the more specific safety
instructions given for the different areas of the machine in the operating
instructions.
WARNING
DO NOT USE FOR OTHER THAN ORIGINALLY INTENDED PURPOSE
REV. 12-15-95 GEN951215

600-R3
0600S20005.doc Rev. 1/11/11
MODEL 600-R3 SERIES DOUGH MOULDERS
INDEX
SECTION PAGE
NO.
1.0 DESCRIPTION/SPECIFICATIONS.............................................................. 1-1
1-1 Description
1-2 Dimensional Specifications
1-3 Electrical Specifications
1-4 Wiring Diagram
2.0 MACHINE INSTALLATION.......................................................................... 2-1
2-1 Electrical Requirements
2-2 Machine Running Direction
3.0 OPERATING INSTRUCTIONS.................................................................... 3-1
3-1 Machine Preparation
3-2 Establishing Settings
4.0 CLEANING/MAINTENANCE....................................................................... 4-1
4-1 Cleaning
4-2 Changing the Felt under the Heavy Mat
4-3 Changing the V-belt
4-4 Replacing the Motor
4-5 Removing Rear Chamber Assembly and Belt
4-6 Removing the Sheeting Rollers
4-6-1 Removing the Upper Sheeting Roller
4-6-2 Moving the Lower Sheet Roller
4-7 Replacing the Front Triangular Belt
4-7-1 Moving the Front Triangular Belt
4-7-2 Installing the Front Triangular Belt
5.0 REPLACEMENT PARTS............................................................................. 5-1
5-1 Assembly Drawings
5-4 Parts List
WARRANTY................................................................................................
WARRANTY PROCEDURE

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600-R3
0600S20006.doc Rev. 5/02/02
MODEL 600-R3 SERIES DOUGH MOULDER
1.0 DESCRIPTION / SPECIFICATION
1.1 Description
The moulder stretches dough gently and gradually between two belts revolving in
opposite directions and at different speeds. The dough is inserted in a hopper located
approximately 54" from the floor (when mounted on the Oliver Moulder stand with
casters), which feeds it between three plastic coated sheeting rollers. The sheeting
and stretching operations are controlled manually with two levers with easy to read
scales.
The moulded dough is delivered below the hopper on a felt covered retractable shelf
approximately 32" above the floor (when mounted on the Oliver Moulder stand with
casters).
All driving cylinders are mounted on sealed bearings which are lubricated at the factory
and need no further lubrication. The front belt rotates on three cylinders positioned in a
triangular pattern while the rear belt rotates in the opposite direction on two cylinders.
The three plastic coated sheeting rollers, (of which the lower one is adjustable), flatten
the dough after it is inserted in the hopper.
The moulder is driven by a 3/4 HP open drip proof motor which is easily adjustable for
tightening the V-belt drive. The revolving belts are driven by a noiseless gear belt
system which never needs lubrication.

600-R3
0600S20006.doc Rev. 5/02/02
1-1
1.2 Dimensional Specifications
Product Capacities: Machine size:
2 ounces (0.1kg) to 6 pounds (3.0kg) Width = 43 inches
Height = 28 inches,
Net Weight: Height OA = 60 inches
Approximately 380 pounds Depth = 28-1/2 inches,
425 pounds with stand Depth OA = 37-1/4 inches
Shipping Weight:
Approximately 575 pounds
1.3 Electrical Specifications
208-220/440 Volts AC
3 Phase, 50/60 Hz,
3/4 Horse Power
3.1-3.1/1.5 AMPS.
1.4 Wiring Diagram
1-2

600-R3
0600S20007.doc Rev.
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MODEL 600-R3 SERIES DOUGH MOULDER
2.0 MACHINE INSTALLATION
2.1 Electrical Requirements
First, check the wall receptacle to be sure it is a three phase, 230 volt receptacle. If not,
one must be installed. Attach a three phase, 230 volt plug to the end of the power
cord. Be sure the pattern of the wall receptacle and pattern of the plug are matching.
NOTE
A TWIST-LOCK TYPE PLUG MUST BE USED ON THE 600-R3 SERIES OF
DOUGH MOULDERS POWER CORD TO KEEP IN COMPLIANCE WITH
ETL SAFETY REQUIREMENTS.
Before putting machine into operation, check to see if the machine is running in the
correct direction. (See Section 2.2).
2.2 Machine Running Direction
To check for proper running direction you must first disengage the heavy mat, (Item
#808, Assembly Drawing 5.1.1) by removing the left and right heavy mat support
springs (Item #809, Not Shown) from their posts located towards the top. Lay the
heavy mat and under lying felt over the front of machine. Then switch the machine on
briefly and observe the direction in which the front triangular belt is moving. If the belt
is moving upward the belt rotation is correct. If the belt is moving downward the
machine

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0600S20008.doc Rev. 5/2/02
3.0 OPERATING INSTRUCTIONS
3.1 Machine Preparation
Always flour the delivery outfeed table felt generously and thoroughly. You should also
flour the dough as thickly as possible, all around. Also, when preparing to run the
moulder we recommend that you first weigh as many pieces of dough as possible in
advance.
3.2 Establishing Settings
NOTE
ADJUSTMENTS SHOULD BE MADE WHILE THE MACHINE IS RUNNING.
Gently drop a piece of dough in the hopper and observe its shape after moulding.
·If the loaf is too compact, open the sheeting rollers.
·If the loaf is not compact enough, close the sheeting rollers.
·If the loaf is too short, close the rear chamber.
·If the loaf is too long, open the rear chamber.
·If the loaf is too fat in the center, close the sheeting rollers while sheeting, or, the
dough may be too stiff.
·If the ends twist, open the rear chamber.
We recommend that all settings be recorded for later use once they are established.
Remember, results may vary depending on dough condition. If required, make
adjustments gradually starting with the original established setting.
ESTABLISHED SETTINGS
FOR SHEETING ROLLERS & REAR CHAMBER OPENINGS
LOAF TYPE SHEETING STRETCHING
_____________________________ ______ ______
_____________________________ ______ ______
_____________________________ ______ ______
_____________________________ ______ ______
_____________________________ ______ ______
_____________________________ ______ ______
_____________________________ ______ ______
_____________________________ ______ ______

600-R3 SERIES DOUGH MOULDER
0600S20009 Rev.
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WARNING
ALWAYS MAKE SURE THE MACHINE HAS BEEN DISCONNECTED FROM THE
POWER SUPPLY BEFORE CLEANING OR SERVICING.
4.0 CLEANING / MAINTENANCE
4.1 Cleaning
The machine should receive general cleaning at regular intervals with special attention
given to the following:
WEEKLY:
·The belts and felt pad on the delivery outfeed table should be thoroughly brushed.
Do NOT use a metal dough cutter.
·The upper scraper should be removed and cleaned to eliminate scraps of dried
dough which might scratch the roller, (section 4.2, procedure 2), for removal of the
scraper.
In general the moulder requires little additional maintenance other than that which is
specified below. Most of the drives are supplied by either gear belt or V-belt, neither
should be lubricated.
4.2 Changing the Felt Under the Heavy Mat
1. Remove the intake cover, (Item #738, Drawing 5.1.1).
2. Remove the two upper scraper tension springs, (Item #816, Drawing 5.1.1), and
then disengage the upper scraper, (Item #807, Drawing 5.1.1), by pushing it to the
left and lifting it out. Note, the lower scraper is pushed to the right to be remove.
3. Unhook the heavy mat, (Item #808, Drawing 5.1.1), by removing the heavy mat
support springs (Item #809, Not Shown), from their post

600-R3 SERIES DOUGH MOULDER
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4.3 Changing the V-Belt
Should the V-belt drive on the motor become loose and begin to slip it can be tightened
simply by adjusting the motor bracket frame, see below.
1. Remove the back cover. Remove the orange handle bar (right side only). The two
nuts securing the handle bar are located on the inside of the frame. Remove the
right side plastic housing, (Item #234, Not shown, Refer to Item #235, Drawing
5.1.1).
2. Loosen the motor adjustment lock down screw.
3. Lift the motor and bracket to allow removal of the belt.
4. To reassemble simply reverse the above procedure.
5. After installing the belt run the machine a few minutes and recheck the belt for
proper tightness before replacing the side housing.
V-Belt and Motor Replacement
4.4 Replacing the Motor
1. Remove the V-belt, (Section 4.3, Procedures 1 through 3).
2. Remove the wires and the pulley from the motor. Remove the screws securing the
motor to the motor bracket and then pull the motor out from the machine.
3. Replace the motor by reversing the above procedure. Be sure to check that the
replacement motor is rotating in the proper direction before reinstalling the V-belt
and covers.
4-2

600-R3 SERIES DOUGH MOULDER
0600S20009 Rev.
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4.5 Removing the Rear Chamber Assembly and Belt
1. Remove the back cover. Remove both orange handle bars. The four nuts securing
the handle bars are located on the inside of the frame. Remove both side plastic
housings, (Items #234 and #235, Drawing 5.1.1).
2. Remove the V-belt, (Section 4.3).
3. Close the rear chamber opening to its maximum, dial reading

600-R3 SERIES DOUGH MOULDER
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4.6 Removing the Sheeting Rollers
1. Remove the covers and timing belt, (Section 4.5, Procedures 1 and 3),

600-R3 SERIES DOUGH MOULDER
0600S20009 Rev.
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NOTE
ALWAYS REPLACE THE BEARINGS WITH NEW ONES WHENEVER THEY HAVE
BEEN REMOVED FROM MACHINE.
4.6.2 Removing the Lower Adjustable Sheeting Roller
1. Follow all the procedures in section 4.6. The intake cover will need to be
completely removed at this time.
2. Remove the left and right lower scraper tension springs, (Item #811, Drawing 5.1.1),
and then disengage the lower scraper (Item #804, Drawing 5.1.1) by pushing it to
the right and lifting it out.
3. Remove the lower timing belt pulley, (Item #325, Drawing 5.1.2) from the left end of
the roller
4. Loosen the screw on the left hand rocking device, (Item #212, Drawing 5.1.2) that
locks the left hand bearing in placs.
5. Remove the small retaining snap rings from both ends of the roller shaft. Using a
puller, push the right end of the roller shaft out of the right hand bearing. Once the
left hand bearing has cleared the left hand rocking device, remove the left hand
bearing. The lower sheeting roller can now be removed from the machine by
pushing the roller to the left until the right end is free. Lift the right end of roller out
from the machine and slide the roller completely to the right and out from the
machine.
6. Reassemble by reversing the above procedure.
NOTE
ALWAYS REPLACE THE BEARINGS WITH NEW ONES WHENEVER THEY HAVE
BEEN REMOVED FROM MACHINE.
4-5

600-R3 SERIES DOUGH MOULDER
0600S20009 Rev.
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4.7 Replacing the Front Triangular Belt
4.7.1 Removing the Belt
1. To change the front triangular belt you should remove the following items referring
to the appropriate section; Heavy mat (Section 4.2), V-belt (Section 4.3), Rear
chamber Assembly (Section 4.5), and the Adjustable lower sheeting roller (Section
4.6.2). The stationary upper sheeting roller does not have to be removed.
2. Remove the left and right belt guides, (Items #708 & #709, Drawing 5.1.1).
3. Lower Tension Cylinder (Item #318, Drawing 5.1.1) -Remove the right and left
lower tension stirrups, (Item #103, Drawing 5.1.1), from the lower tension cylinder,
(Item #318, Drawing 5.1.1). Push the tension cylinder all the way to the left, lift and
remove through the opening in the right side frame.
4. Upper Drive Cylinder (Item #316, Drawing 5.1.1) -Remove the V-belt pulley, (Item
#215, Drawing 5.1.3). Remove the (3) screws from the left bearing housing, (Item
#208, Drawing 5.1.2), at the left end of the upper drive cylinder, (Item #316,
Drawing 5.1.1), and the (3) screws from the right bearing housing (Item #210, Not
shown) at the right end of the drive cylinder. Remove the drive cylinder through the
opening in the left side frame.
5. Front Bearing Plate (Item #710, Drawing 5.1.1) -Remove the (2) snap rings from
the right or left end of the front bearing plate support rod, (Item #714, Not shown)
located at the top of the bearing plate. With a hammer and punch, tap the support
rod all the way out the opposite side of the frame. Remove the (2) bolts and
cylindrical nuts located on both sides at the bottom of the bearing plate. Remove
the front bearing plate, (Item #714, Not shown) through the opening in the right side
frame.
6. Rear Bearing Plate (Item #711, Drawing 5.1.1) -Remove the rear chamber
retention spring, (Item #109, Drawing 5.1.3). Remove the (2) hex nuts and bolts
from the rear chamber adjustment pillow block, (Item #641, Drawing 5.1.3).
Remove the rear chamber adjustment screw assembly as a whole, including; (Items
#631, 633, 634 and 641, Drawing 5.1.3). Also remove the drive pin for the rear
chamber adjusting lever. Remove the (2) snap rings from the right or left end of the
rear bearing plate support rod, (Item #716, Drawing 5.1.1) located at the bottom of
the bearing plate. With a hammer and punch, tap the support rod all the way out
the opposite side of the frame. Lift the rear bearing plate, (Item #711, Drawing
5.1.1) from the rear chamber connecting rod shaft and remove through the opening
in the right side frame.
Upper Connecting Rods (Item #314, Drawing 5.1.1) -Remove the (3) screws from the
bearing housing, (Item #210, Drawing 5.1.2) at the left end of the upper connecting rod
shaft, (Item #314, Drawing 5.1.1). Remove the connecting rods and shaft through the
opening in the left side frame.
4-6

600-R3 SERIES DOUGH MOULDER
0600S20009 Rev.
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4.7.1 Removing the Front Triangular Belt cont

REV 3/20/13 600S20010
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REV 3/20/13 600S20010
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REV 3/20/13 600S20010
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REV 3/20/13 600S20010
MECHANICAL REPLACEMENT PARTS LIST
EXPLODED VIEW
ITEM NUMBER OLIVER PART # PART DESCRIPTION QTY
104
6824-3200 LOWER RIGHT SIDE 1
105 6824-3201 UPPER LEFT SIDE 1
106 6824-3202 UPPER RIGHT SIDE 1
108 6824-3112 BELT BACK ENDLESS 1
109 6824-3056 BALANCING SPRING 1
110 6824-3073 DRIVE CYLINDER 1
111 6824-3074 CYLINDER TENSION REAR 1
113 6824-3203 CHAMBER SPACER 1
114 6824-3204 LOWER TAB-CHAIN SIDE 1
116 6824-3205 REAR CHAMBER BELT 1
207 6824-3103 HOUSING-IDLER-CYLINDER BRG 1
208 6824-3080 HOUSING-DRIVE CYLINDER BEARING 1
209 6824-3104 HOUSING-STATIONARY LEFT BRG 1
210 6824-3081 HOUSING-BEARING 1
211 6824-3206 RIGHT ROCKING DEVICE/CNTRL SIDE 1
212 7012-2008 SPRING 1
214 /A 5601-1332 BELT-POLY V HUTCHINSON #1280 J 1
215 /A 6824-3121 PULLEY-DRIVE 1
217 /A 6824-3207 MOTOR PULLEY 1
219 6200-0009 STIRRUP TENSION 1
220 6824-3208 LEFT SIDE PIECE 1
223 6824-3113 BELT FRONT SYNTHETIC (FOOD APP) 1
5-4