Olympus CK40M FRAME Operating instructions

COMPACT INVERTED
METALLURGICAL MICROSCOPE
CK40M FRAME
REPAIR MANUAL
OLYMPUS

COMPACT INVERTED METALLURGICAL MICROSCOPE
CK40M FRAME
REPAIR MANUAL
OLYMPUS
All rights reserved, Reproduction in whole or in part without written permission is prohibited. (9G)

CK40M
CONTENTS
A. OUTLINE OF PRODUCT
1. Outline ------------------------------------------------------------------------------------ A-1
2. Features----------------------------------------------------------------------------------- A-1
3. Using conditions------------------------------------------------------------------------- A-1
4. Specifications ---------------------------------------------------------------------------- A-3
5. Dimensions ------------------------------------------------------------------------------- A-4
B. DISASSEMBLY AND ASSEMBLY PROCEDURES
1. CK40M frame (1) ----------------------------------------------------------------------- B-1
2. CK40M frame (2) ----------------------------------------------------------------------- B-3
3. CK40M frame (3) ----------------------------------------------------------------------- B-5
4. CK4M-REH------------------------------------------------------------------------------ B-7
5. CK4-J------------------------------------------------------------------------------------- B-9
6. CK4M-MA------------------------------------------------------------------------------- B-11
C. REPAIR PROCEDURE
1. Adjustment procedure------------------------------------------------------------------- C-1
2. Preparation for adjustment ------------------------------------------------------------- C-2
3. Absolute optical axis adjustment------------------------------------------------------- C-3
4. Stage parallelism adjustment ----------------------------------------------------------- C-7
5. CK4M-MA illumination center adjustment ------------------------------------------- C-8
6. MA-AS center adjustment-------------------------------------------------------------- C-10
7. Parfocality adjustment------------------------------------------------------------------- C-12
8. Exit pupil center check------------------------------------------------------------------ C-14
9. Fine focus sensitivity check------------------------------------------------------------- C-15
D. JIGS AND TOOLS
1. List of jigs and tools--------------------------------------------------------------------- D-1
E. LUBRICANTS AND CHEMICALS
1. List of lubricants------------------------------------------------------------------------- E-1
2. List of chemicals------------------------------------------------------------------------- E-1

CK40M A. OUTLINE OF PRODUCT
A-1
1. Outline
Compact inverted metallurgical microscope, which is flexible to interchange observation tubes
(1) Target market, usage
Industrial inspection market (Sample observation and inspection, and abrasive inspection
at plants and iron works)
(2) External standards acquired
•The product complies with UL and GS. The CE mark was self-declared. FCC is not
applicable.
a) IEC1010-1
b) UL3101-1
c) EN55011 Group 1, class B
d) EN50082-2 (1995)
e) EN61326
(3) Service life
8 years
2. Features
(1) It has only the minimum essential functions required for brightfield and simple polarized
light.
(2) It is easy to operate because it does not have many control parts.
(3) It can be combined with TBI desirable from the ergonomics viewpoint. (Comfortable
standing or seated posture)
(4) It can be used in combination with DP series digital camera.
3. Using conditions
(1) Operating environment
Temperature: 0 - 40°C
Humidity: 30 - 90%
(2) Range of combinations
•When it is combined with CK40-TBI (tilting binocular tube), it is used for field number
18 only. (Flatness is lowered at field number 20.)

CK40M A. OUTLINE OF PRODUCT
A-2
•When CK40-MVR (mechanical stage) is mounted on the right side (seen from the
operation knob side) of the plane stage, CK40M-MS (stage mirror) cannot be mounted
on there.
•When it is combined with CK40M-CP (stage plate), the observation range depends on
the objective. In some cases, the CK40M-CP is pushed up by changing to a high
magnification objective. (High magnification)
Combination with MDPlan80X:
The narrow part in the clip hole (shape: tear drop) of the stage plate cannot be
observed. The part around φ15 mm in the clip hole of CK40M-CP is pushed up
by changing to the objective.
Combination with MDPlan50X:
When the clip hole (shape: tear drop) of the stage plate is positioned in the non-
breadthwise direction (when it is not combined with CK40M-MVR), the part
around φ15 mm in the clip hole of CK40M-CP is pushed up in some cases by
changing to the objective.
•When DP10 is combined with NFK2.5X, density may be uneven on one side of the field.
This is a restriction of DP10.
•When it is combined with a TV camera including a photo element, a spot flare may
occur on the TV monitor at a high-reflection mirror when the objective 50X or higher +
NFK2.5X or 3X are used.
(This is caused by surface reflection of the CCD surface and the NFK lens.)
•When it is combined with a TV camera including a 2/3 inch or larger photo element and
NFK1.67X, vigentting will occur at the four corners of the screen.
•When it is combined with CK40M-PO, the polarizer can be rotated more than 90°from
the crossed Nicol (total extinction) position to the index side, but less than 90°in the
opposite direction.
(3) This model can be combined with the following objectives:
MDAch10X
MDAch20X
MDAch50X
MDPlan5X
MDPlan10X
MDPlan20X
MDPlan40X
MDPlan50X
MDPlan80X
This model cannot be combined with the following objectives: LB (long barrel) objectives
other than the above, SB (short barrel) objectives, and UIS objectives.

CK40M A. OUTLINE OF PRODUCT
A-3
(4) This model can be combined with the following observation tubes:
CH3-BI, CH3-TR45, CK40-TBI
4. Specifications
Item Specifications Remarks
1Focus •Revolving nosepiece vertical movement (Stage fixed type)
•Coaxial coarse/fine adjustment knobs (Coarse adjustment with
torque adjustment mechanism)
•Roller guide type
•Stroke: 9 mm from the focus position at 1 mm above stage top
7 mm upward and 2 mm downward
•Stroke by 1 rotation of coarse adjustment knob: 36.8 mm
•Stroke by 1 rotation of fine adjustment knob: 0.2 mm
2Revolving
nosepiece Quadruple
3Stage Plane stage
160 (L) ×250 (W) mm, stage insert plate provided (no accessory)
A mechanical stage and stage clips can be mounted.
Illumination
system Light source 6 V 30 W halogen bulb (6 V 30 W HAL)
Average service life of bulb: 100 hours
U-LS30-3-4 lamp socket
•Aperture diaphragm (AS)
Lever control type
Adjustable from φ15 mm (minimum) to φ55 mm (maximum)
•Filter slot
Drop-in type
φ25 mm filter: Up to thickness of 25 mm
•Polarizer slot
Drop-in type
•AS projection magnification (AS →Assumed objective exit
pupil): 1.71X
•Light source projection magnification (Filament →Assumed
exit pupil): 3.11X
Maker: Philips
Model No. 5761
Cover provided
(Filter/polarizer
slot)
5Power supply Continuous light intensity control by variable resistance
Rated output voltage: 6 V
Built-in rated input voltage selector switch
100/110-120 V for F100
220/230-240 V for F200
Rated input frequency:
50 Hz, 60 Hz
Built-in fuse
Fuse rating: 0.6/0.3 A
Rated load:
6 V 30 W halogen bulb
(PHILIPS 5761)
Power consumption: 72 VA (W)
6Weight 7.5 kg

CK40M A. OUTLINE OF PRODUCT
A-4
5. Dimensions
236
476
309
572
360 (Eye point height)
354
195
Unit: mm

CK40M B. DISASSEMBLY AND ASSEMBLY PROCEDURES
B-1
1. CK40M frame (1)
„
†
*2
ˆ
*1
•
‡
*4
*3
*3
ƒ
…
*6
‰
Š
‚
*5
CK40M-MS
Coated
surface
11
No. Parts name Screw Grease Adhesive Remarks
•SEAL (3 pcs.)
‚CK4M-MA AB4X12SA (*1) 3 pcs. Adjustment (C-8, 9)
ƒHALF MIRROR
MOUNT ANU3X4SA (*2) 2 pcs.
„PLATE 3PUK2X3SA (*3) 4 pcs.
AB3X4SA (*4) 1 pc.
…REFLECTION
PROTECTOR For the reflection protector mounting position, refer to (1)
on the next page.
†HALF MIRROR OT1873 For the half mirror mounting
position, refer to (2) on the next
page.
‡STAGE INSERT
PLATE
ˆSEAL
‰STAGE 40M AB5X15SA (*5) 4 pcs.
ŠKNOB AB5X12SA (*6) 2 pcs
11
CK40M-MS The mounting position of
CK40M-MS depends on that of
the X/Y knob of the stage.

CK40M B. DISASSEMBLY AND ASSEMBLY PROCEDURES
B-2
(1) Reflection protector (AD378100) mounting position
Double-coated adhesive tape
Longer
Place the reflection protector on
the plate and stick it, aligning the
right and left widths of reflection
protector to the center hole.
Reflection protector (AD378100)
Plate (AD377800)
(2) Half mirror (LP148000) mounting position
Set the positioning jig (CK40MKC01) on the half
mirror mount. Determine the half mirror position by
pushing the half mirror to the CK40MKC01 and
apply silicone adhesive (OT1873) to the four corners
(bevelled parts) of the half mirror.
The range of adhesive coating should be at least
7 mm per location.
Positioning jig
(CK40MKC01)
Half mirror mount
(AD377700)
Make sure that the coated
surface faces down.
Adhesive (4 locations)
Half mirror (LP148000)
V-block (K2347)
Positioning jig
(CK40MKC01)
Fix the half mirror using jigs
(CK40MKC01, K2347).
Half mirror
(LP148000)

CK40M B. DISASSEMBLY AND ASSEMBLY PROCEDURES
B-3
2. CK40M frame (2)
…
‡
†
*3
‰
*1
ƒ
*5

•
„
ˆ
‚
*2
*4
Note: Avoid disassembling parts †, ‡, and ˆunless necessary.
When mounting the assembled parts of †, ‡, and ˆto TR body …, screw
this assembly in completely to the end (in case where these parts are
disassembled).
No. Parts name Screw Grease Adhesive Remarks
•
KNOB
OT2008
‚
SEAL
ƒ
COVER-R
3PUTB2X4SA (*1) 1 pc.
Don’t tighten the screw (*1)
„
COVER-L
CUKSK3X8SA (*2) 2 pcs.
excessively because it is a tap screw.
…
TR BODY
AB3X14SA (*3) 4 pcs.
BNW3SA (*4) 4 pcs.
•Refer to the procedure on “3. Absolute
optical axis adjustment”(C-3).
†
LENS ASS’Y
ACU3X6SA (*5) 1 pc.
OT2144
OT1131
Apply grease to the screw thread of the
lens ass’y
†
.
Apply adhesive to the screw (*5).
•Refer to the procedure on“7. Parfocality
adjustment”(C-12).
‡
SPACER
ˆ
LENS ASS’Y
‰
PRISM
OT1873
•Refer to the procedure on “3. Absolute
optical axis adjustment”(C-3).
For the mounting position, refer to (3) on
the next page.

CK40M B. DISASSEMBLY AND ASSEMBLY PROCEDURES
B-4
(3) Prism (LP142600) mounting position
ＭＳ
B
Prism (LP142600)
CK40MKC02
TR body (AD064400)
Surface A
Mount the prism positioning jig (CK40MKC02) on the TR body (and tighten it firmly). Set the
prism against the jig. Determining this as the prism fixing position, apply silicone adhesive
(OT1873) at least 15 mm on the both sides of the prism.
Positioning the surface A as the bottom, insert the M4 screw (AB453100) used for CK40 to
location B shown in the above illustration to fix the prism while preventing its falling. It takes
about 12 hours for OT1873 to go solid because it is silicone adhesive.

CK40M B. DISASSEMBLY AND ASSEMBLY PROCEDURES
B-5
3. CK40M frame (3)
†
*2
…
•
*3
*6
*2 ‚
‡
*1
*5
ƒ
*4
„
ˆ
‰
Š
Voltage selector
switch
Coated
surface
No. Parts name Screw Grease Adhesive Remarks
•KNOB ACU3X12SA (*1) 1 pc.
‚CK4-BD100or200 CUKS3X8SA (*2) 4 pcs.
HWB3SA (*3) 1 pc.
For the mounting direction of the
voltage selector switch, refer to (4)
on the next page.
ƒWATER-PROOF COVER
„COVER 2 CUKK3X6SA (*4) 1 pc.
…CK4-REH AB4X14SA (*5) 3 pcs. Pushing direction (refer to the
above figure)
†MIRROR •Refer to the procedure on “
8. Exit
pupil center check”(C-14).
‡MIRROR HOLDER CUKSK3X6SA (*6) 2 pcs. OT1131
ˆRING Be careful because it easily flies out
at disassembly.
‰LENS
ŠFRAME 40M

CK40M B. DISASSEMBLY AND ASSEMBLY PROCEDURES
B-6
(4) Mounting direction of voltage selector switch
Voltage selector switch
Mounting direction Gray (100 V)
Brown (200 V)
Black (100 V/200 V)
Transformer ass’y
100/200
(AQ717800)
(AQ717900)
Make sure that the black cable is
connected to the 100 V (220 V)
side of the voltage selector switch.

CK40M B. DISASSEMBLY AND ASSEMBLY PROCEDURES
B-7
4. CK4M-REH
…
„
*2
†
‡
•
‚
ˆ
*5
ƒ
*4
*3
Š
‰
*1
*1
13
14
14
15
14
14
11
12
No. Parts name Screw Grease Adhesive Remarks
•TUBE
‚NOSEPIECE AB4X14SA (*1) 3 pcs.
CUKSK2.6X6SA (*2) 4 pcs. OT1131 Apply adhesive to the circumference of screw
thread.
ƒGUIDE AB3X12SA (*3) 5 pcs.
KNW3SA (*4) 5 pcs. OT2010 OT1838 Apply grease in the groove to fit the wire.
Apply adhesive to the
screws (*3).
„WIRE (2 pcs.)
…ROLLER
BEARING (8 pcs.) OT2010
†CASING
‡WIRE (2 pcs.)
ˆGUIDE OT2010 Apply grease in the
groove to fit the wire.
‰WIRE (2 pcs.)
ŠROLLER
BEARING (8 pcs.) OT2010
11
CASING

CK40M B. DISASSEMBLY AND ASSEMBLY PROCEDURES
B-8
12
WIRE (2 pcs.)
13
NOSEPIECE
MOUNT OT2010 Apply grease in the groove to fit the wire
14
SCREW
15
RACK AB3X8SA (*5) 3 pcs. OT1838 Pushing direction (refer
to the figure on previous
page)

CK40M B. DISASSEMBLY AND ASSEMBLY PROCEDURES
B-9
5. CK4-J
‚
*1
‚
*1
•
*7
*5
*9
14
*8
23
‡
*4
Š
*3
†
‰
…
*2
„
•ˆ
*6
ƒ
24
22
21
13
12
20
25
17
16
18
19
27
26
15
11

CK40M B. DISASSEMBLY AND ASSEMBLY PROCEDURES
B-10
No. Parts name Screw Grease Adhesive Remarks
•PLATE (2 pcs.)
‚FINE ADJ. KNOB ABS3X8SA (*1) 2 pcs. OT1131 Apply adhesive to the screw
thread.
ƒFINE ADJ. KNOB
ASS’YOT2008 Apply grease to the shaft.
„COARSE ADJ.
KNOB CWK3X6SA (*2) 3 pcs.
…SPRING WASHER OT2008 Selective parts
†FINE SHAFT
MOUNT ASS’YACU3X4SA (*3) 2 pcs. Just loosen the screws.
‡COARSE ADJ.
KNOB ASS’YACU3X6SA (*4) 2 pcs. OT1131 Apply adhesive to the screw
thread.
ˆWASHER OT2008
‰FINE SHAFT
MOUNT OT2008 Apply grease to the hole to insert
the shaft.
ŠWASHER OT2008
11
SHAFT MOUNT
ASS’Y
12
WASHER OT2006 Apply grease to the groove and
the entire circumference.
13
SPRING WASHER
14
CD-SCREW OT1983
15
COARSE ADJ.
KNOB CWK2.6X6SA (*5) 3 pcs.
16
PLATE CUK2.6X5SA (*6) 1 pc.
CSK2.6X6SA (*7) 2 pcs.
17
GEAR OT2012
18
GEAR OT2012
19
GEAR OT2012
20
SHAFT MOUNT
21
TENSION KNOB
22
MOUNT
23
NUT OT3111 Apply adhesive to the screw
thread.
24
PINION MOUNT B1/16UO (*8) 30 pcs. 1. OT2012
2. OT2006
1. Apply grease to the surface
on which the ball is arranged.
2. Apply grease to the screw
thread.
25
PINION ASS’YB1/16UO (*9) 30 pcs. OT2012 Apply grease to the surface on
which the ball is arranged.
26
SHAFT OT1131 Apply adhesive to the screw
thread.
27
GEAR Mount in the correct direction.
(The bevelled part is on the shaft
side.)

CK40M B. DISASSEMBLY AND ASSEMBLY PROCEDURES
B-11
6. CK4M-MA
*5
*3
*2
Š
†
‡
ˆ
‰
„
•
…
*4
*6
*1
11
ƒ
‚
12
14
13
Coated
surface
19
18
17
16
15
23
25
20
22
21
24
Frosted

CK40M B. DISASSEMBLY AND ASSEMBLY PROCEDURES
B-12
No. Parts name Screw Grease Adhesive Remarks
•COVER AB3X14SA (*1) 3 pcs.
‚MAIN TUBE ANU4X6SA (*2) 3 pcs.
ANU3X4SA (*3) 3 pcs.
ƒLENS TUBE AB3X45SA (*4) 3 pcs.
„INSULATION
TUBE
…SOCKET MOUNT
†RING OT1131 Apply adhesive to 2 or 3
locations around the ring.
‡LENS Insert the lens in the correct
direction.
ˆLENS TUBE
‰HP GLASS
ŠRING OT1131 Apply adhesive to 2 or 3
locations around the ring.
11
LENS Insert the lens in the correct
direction.
12
RING OT1131 Apply adhesive to 2 or 3
locations around the ring.
13
FROSTED GLASS
14
LEAF SPRING OT2008 Apply grease thinly to the
surface contacting the main
tube.
15
SHAFT OT1131 Apply a very small quantity
of adhesive to the screw
thread of the shaft.
16
RING
17
DIAPHRAGM
FRAME ACU3X10SA (*5) 2 pcs. ANU6X10SA (*6) 1 pc.
18
DIAPHRAGM
BLADE Don’t damage the blade or contaminate it with grease.
Demagnetization facilitates
mounting.
19
DIAPHRAGM
FRAME OT2142 Apply a very small quantity of adhesive to the outer
circumference.
For the mounting position of
the diaphragm frame, refer to
(5) on the next page.
20
LENS OT1870
21
FILTER TUBE
22
RING OT1131 Apply adhesive to 2 or 3
locations around the ring.
23
LENS Insert the lens in the correct
direction.
24
COVER
25
INDICATOR
PLATE For the mounting position of the indicator plate, refer to
(6) on page B-14.

CK40M B. DISASSEMBLY AND ASSEMBLY PROCEDURES
B-13
(5) Diaphragm frame (AD377200) mounting position
Assemble in the position
where the tap of AB112800
is about 5 mm from the
notch of AD377200.
Assemble such that the end
of the screw (ANU6X10SA)
goes into the mark position.
Diaphragm frame
(AD377200)
Mark position
Notch position
Diaphragm frame
(AB112800)
Diaphragm blade
(AQ037400)
Tap position
Mark position
ANU6X10SA