Omec GP.92.5.00 Specification sheet

INSTRUCTION,USEAND
MAINTENANCE HAND-BOOK
Machine: STEAMCLEANER Type: GP.92.5.00
O.M.E.C Snc di R. Carnevale & C. - Via dell’Artigianato 3/5/7 -20835 Muggiò (MB? - Italy
Ph. No. [phone] - Fax no. [phone] - E-mail [e-mail]
Web site www.omecitalia.com
INDEX

SIDEI WARNINGS, PRECAUTIONSANDGENERALADVICES Page No.
1.1.1 Warnings 1/11
1.2.1 Precautions 1/11
1.3.1 General advices 1/11
SIDEII PRODUCTDESCRIPTION
 2.1.1 Technical data 1/11
2.2.1 External body description 2/11
2.3.1 Boiler description 2/11
2.4.1 Heating element description 2/11
2.5.1 Machine built-in safety devices 2/11
2.6.1 Safety check description 2/11
SIDEIII ASSEMBLING, INSTALLATIONANDUSEINSTRUCTIONS
3.1.1 Warning against work-risks 3/11
3.2.1 Assembling instructions 3/11
3.3.1 Use instructions 4/11
3.4.1 Danger notices 4/11
3.5.1 Picture No. 1 5/11
3.6.1 Picture No. 2 - TAV A 6/11
3.7.1 Picture No. 2 - TAV B 6/11
3.8.1 Spare part list 6/11
SIDEIV MAINTENANCEINSTRUCTIONS
4.1.1 Boiler cleaning 7/11
4.1.2 Routine maintenance 7/11
4.1.3 Survey of main anomalies 7/11
SIDEV ELECTRICDIAGRAM
5.1.1 Electric diagram 8/11
SIDEVI STANDARDS
6.1.1 Standards CEI - UNI - EC 9/11
6.1.2 Waste 9/11
The present instruction hand-book informs about the basic requirements
for THE SAFETY AND HEALTH OF THE USERS.
These requirements are stated by the MACHINE DIRECTION 2006/42/EC
(Issue No. 02 of 19th February 2010)
SIDEI WARNINGS, PRECAUTIONSANDGENERALADVICES
1.1.1 WARNINGS

Before connecting the plug of the OMEC STEAM CLEANER TYPE GP.92.5 into
the current intake check the feeding voltage which must be the same as
the voltage written on the machine plate.
Example: machine plate VOLT 230-HZ 50 = feeding voltage VOLT 230-HZ 50.
Do not dip machine into the water.
Do not let the supply electric wire hang.
1.2.1 PRECAUTIONS

a) The OMEC STEAM CLEANER TYPE GP.92.5 must be used ONLY AND
EXCLUSIVELY to clean articles and goods manufactured by dental
technicians and goldsmiths.
b) Before checking or controlling the machine, TAKE OFF the plug
which connects the machine to the intake.
c) Never take away the plug by pulling the supply wire.
d) Make sure that your electrical equipment is in conformity with the EC
2006/95/EC Standards - LOW VOLTAGE.
OMECISNOT GUILTYFORA WRONGORIMPROPERUSOFITS STEAMCLEANER
TYPEGP.92.5
1.3.1 GENERALADVICES

a) On receiving the unit check the package integrity and then make sure
that the machine is perfect and not damaged (due to bad carrying).
b) Follow carefully the instructions for installing the machine.
c) The OMEC STEAM CLEANER TYPE GP.92.5 must be used only by a skilled
worker, and therefore use the machine ONLY AFTER HAVING READ
CAREFULLY and understood the instruction hand book.
d) The machine is supplied complete with the following accessories:
- no. 1 pistol with actuator
- no. 1 unloading water cock
- no. 1 instruction hand-book which must ALWAY go together with
the machine even if it is sold as a second-hand machine
- no. 1 warranty certificate
- no. 1 conformity declaration
SIDEII PRODUCTDESCRIPTION
2.1.1 TECHNICALDATA

OMEC STEAM CLEANER TYPE GP.92.5
Absorbed power : Kw 1.8
Supply : A. Current - Volt 230
Absorbed current : Amp. 7
Frequency : Hz. 50/60
Nominal tank capacity: 5 litres
Pressure : 5 bar
- Page 1/11 -
2.2.1 EXTERNALBODYDESCRIPTION
The OMEC STEAM CLEANER TYPE GP.92.5 has an external structure of iron
sheet, it is fire painted by epoxy resins (powder).

2.3.1 BOILERDESCRIPTION
The boiler is made of stainless steel type AISI 304 and tested at 8
(eight) atmospheres.
2.4.1 HEATINGELEMENTDESCRIPTION
The heating element is made of stainless steel type AISI 321 high
efficiency INCOLOJ.
2.5.1 MACHINEBUILT-INSAFETYDEVICES
The pressure and temperature checking is made by an air pressure switch
and by a thermostat rated by the manufacturer. In case one of these two
components or both are out of service they inter-work: the loading water
plug works for the air pressure switch (6) - pict. 2 - page 6/11 - while
in case of water shortage and the consequently raise of temperature
there is a manual reset thermostat which stops all machine functions and
works a sound alarm.
2.6.1 SAFETYCHECKDESCRIPTION
The OMEC STEAM CLEANER TYPE GP.92.5 has to pass a first general
check (electrical - mechanical) during its assembly. The final
conformity of the machine is stated and confirmed by an electronic
system which checks automatically the safety of the machine by itself.
SIDE III ASSEMBLING, INSTALLATIONANDUSEINSTRUCTIONS
INTRUDUCTION
Before starting-up the machine, follow precisely the following
instructions.
Please refer to pict. 1 - page 5/11.
3.1.1 WARNINGSAGAINSTWORK-RISKS
a) Make sure that your electrical equipment has a good earth and that
it is in conformity with the 2006/95/EC Standards - Low voltage.
b) The OMEC STEAM CLEANER TYPE GP.92.5 must work with DEMINARALIZED
water or with water coming from the hydro plant through a anti-lime /
water softener. ABSOLUTELY AVOID using any liquid or detergent
which will make the machine DANGEROUS.
- Page 2/11 -
c) During the working of the OMEC STEAM CLEANER TYPE GP.92.5 a high
temperature is produced inside it, some of it is transmitted by
conduction to the case of the machine and it could cause (if
touched) severe scalds. So the machine MUST be handle WIHT CARE and
users must be warned about dangers (steam under pressure, hot
water, etc.).
d) Be present when the machine is working (do not abandon it).

e) The actuator (1) and (2) on the pistol works in series with the
actuator (7). The latter must be on any time you want to use the
pistol. When you finish using it, it is recommended to disconnect
the actuator (7) placed on the front panel of the machine. This is
in order to avoid the coming out of the steam in case the actuator
placed on the pistol is pushed by accident. It is strictly
recommended to check if the nozzle of the pistol is towards the user
f) In case you are using the steam CLEANER and it happens that any steam
comes out from the loading plug (3), or the pressure steam gauge
shows a pressure further to the max. point of working 5 bars,
immediately switch off the machine and ask the intervention of the
OMEC authorized assistance centre.
THE MACHINE MUST BE DISCONNECTED WHEN:
a) Before loading or unloading the water into the boiler.
b) Before leaving the room, even if for little time.
c) Before each cleaning or maintenance intervention
DO NOT START THE MACHINE WHEN:
a) The supply wire or the steam pipe is damaged.
b) The machine has fallen down and is visibly damaged.
3.2.1 ASSEMBLINGINSTRUCTIONS

Put the OMEC STEAM CLEANER TYPE GP.92.5 on a piece of furniture
assuring a good stability to the machine. The rear part of the machine
must have a distance of at least 10 cm. from the wall. This helps the
air circulation. Check the plate data of the machine. They must be same
as those one of your electric equipment. In case of anomaly,
immediately apply to your supplier informing him about the nature of
the defect. Should you have any doubt about the safety of the machine DO
NOT USE it.
- Page 3/11 -
3.3.1 USINGINSTRUCTIONS

a) All under mentioned operations must ALWAYS be DONE when the
machine is COLD. Refer to Picture No. 1 - Page 5/11:
b) Push on the actuator (5).

c) Unscrew the water loading plug (3) and fill the tank by water
until the level is reached, as shown by the spy hole.
d) Screw the water loading plug (3) properly.
e) Wait until the machine reaches the optimal pressure of about 4.5-
5 bars which will be indicated by the steam pressure gauge (11),
the lighting up of the led (12).
f) Push on the actuator (7) and handle the pistol. When pushing on
the left actuator (1) the steam comes out. When pushing the right
actuator (2) on the pistol, water mixed with steam comes out. The
cock (10) controls the quantity of steam and the cock (4) controls
the quantity of water mixed with steam.
g) When the led (7) lights up this means that the water level
inside the machine is the minimal one. Consequently you must
turn off the machine immediately and refill the water.
3.4.1 DANGERNOTICES
The lighting up of the led (13) means the lever water Inside the tank
is minimal. If the sound alarm (hum) plays, the red led (13) lights up
meaning the total absence of water in the tank. In this event the
machine must be immediately switched off.
OMECISNOT GUILTYFORA WRONGORIMPROPERUSOFITS STEAMCLEANER
TYPEGP.92.5
- Page 4/11 -
3.5.1 PICTURENO. 1

1 –OUTGOING STEAM ACTUATOR 8 –FUSE
2 –WATER OUTGOING ACTUATOR 9 –ELECTRO-VALVE
3 –SAFETY WATER LOADING PLUG 10 –WATER QUANTITY REGULATING
COCK
4 –QUANTITY STEAM REGULATING 11 –STEAM PRESSURE GAUGE
COCK 12 –MAX. PRESSURE LED
5 –WATER HEATING ACTUATOR 13 –NO WATER LED
6 –WATER LEVEL SPY HOLE 14 –WATER UNLOADING COCK
7 –PISTOL STEAM ACTUATOR A - FASTENING SCREW OF THE FRONT
B PANEL
- Page 5/11 -
3.6.1 PICTURENO. 2-TAVA

- Page 6/11 -
3.7.1 PICTURENO. 2-TAVB

- Page 7/11 -
3.8.1 SPAREPATLIST
1 TAV A GP.92.4.01 BASE
2 TAV B GP.92.3.72 UNLOADING PIPE DIAM. 10 X 7 X 300
3 TAV A GP.92.3.16 RUBBER FOOT 19X13-ART. 730
4 TAV A GP.92.4.14 SCREW 4x10 TCR
5 TAV B GP.92.3.69 BALL COCK 1/4 “ F/F C/BLOCCO
6 TAV A GP.92.4.15 SCREW 4x20 TCR
7 TAV B GP.92.4.16 STICKER (6PCS)
8 TAV B GP.92.3.19 NIPPLE M/M CO. ¼”
9 TAV A GP.92.4.05 CENTRAL BASE
10 TAV A GP.92.4.09 ELECTRIC PLANT BOARD
11 TAV A GP.92.4.17 SCREW 3x5 TCR
12 TAV A GP.92.4.18 SCREW 4x5 TCR
13 TAV B GP.92.4.22 ELECTRIC PLAN
14 TAV B GP.92.4.31 RED LED D.10 FASTON
14 TAV B GP.92.4.32 GREEN LED D.10 FASTON
15 TAV B SD.84.53 BLACK BIPOLAR ACTUATOR. GREEN LED
16 TAV B GP.21.B.06 WATER GAUGE DIAM. 40
17 TAV A CONTROL PANEL
18 TAV B GP.21.B.03 LOW TENSION CIRCUIT BOARD V.18
19 TAV B GP.92.3.70 UNION ATT. 9 X ¼”
20 TAV B GP.92.3.53 SOUND ALARM FOR WATER LEVEL
21 TAV B GP.92.3.28 CAPILLARY THERMOSTAT 50'/200'x6x100

22 TAV B GP.92.4.06 CARBON TERMINAL N.6 PA27
23 TAV B GP.92.4.07 PIN FOR CARBON TERMINAL PA27-PIN PA197
24 TAV B GP.92.3.67 MANUAL RESET THERMOSTAT 165'FASTON
25 TAV A GP.92.4.10 BOILER REST
26 TAV B GP.92.3.25 COPPER SPIRAL(FOR MANOMETER)D.3 1/8F-1/M
27 TAV B GP.92.3.22 CORNER (EXTENSION) ¼” M/F X 50
28 TAV B GP.92.3.27 CORNER UNION M/F ¼”
29 TAV B GP.92.3.54 BOILER COATING LT. 4,5
30 TAV B GP.21.B.04 STAINLESS STELL BOILER 4,5L
31 TAV B GP.92.4.03 VITON SEAL DIAM. 52X41,2X3
32 TAV B GP.92.3.73 UNION “T” 6X1/8” –M - X ¼” F
33 TAV B GP.92.3.24 HEAT. ELEMENT 1'1/4”INOX W.1600xL.175
34 TAV B GP.92.3.18 AIR PRESSURE SWITCH 1/8” - 4 BAR
35 TAV B GP.92.3.71 STRAIGHT FEMALE UNION-346-6X1/8”-1100
36 TAV B GP.92.3.20 AIR PRESSURE SERPENTINE DIAM. 6xL.170
37 TAV A GP.92.4.11 CENTRAL FRAME
38 TAV A GP.92.4.12 FRONT PANEL
39 TAV A GP.92.3.17 SCREW 4x15 TCR TRILOBATA
40 TAV A GP.92.3.75 COVER HOLE CAP DIAM. 8
41 TAV B GP.92.3.56 ELECTRIC WIRE 3x1,5 SCHUKO 16 AMP.MT.2
42 TAV A GP.92.4.13 REAR PANNEL
43 TAV B SD.84.53.01 PROTECTION FOR BIPOLAR ACTUATOR
44 TAV B STEAM PIPE
45 TAV B GP.92.3.04 FASTENING IRON SCREW TCR
46 TAV B GP.92.3.60 CABLE 4 X 1-MT. 2,5
47 TAV B MC.009.56 COMPLETE STEAM GUN WITH TUBE
48 TAV B GP.92.3.15 HANDLE
49 TAV B GP.92.4.19 SCREW 8x20 TCE
50 TAV B GP.92.3.37 CABLE HOLDER ROD 4 X L.535
51 TAV B GP.92.3.57 CABLE RUBBER PROTECTION DIAM. 11
52 TAV B GP.92.3.06 GASKET EUR 28x22
53 TAV B GP.92.4.33 PLUG VITON GASKET
54 TAV B GP.92.4.08 LOADING CAP–PLUG 3/8”-4,3BAR +/- 0,3
55 TAV A GP.92.4.23 FUSE HOLDER 15A-6,3x32 FASTON MOD.1886
56 TAV A GP.92.4.24 FUSE 16A 6,3x32 MOD.GF CERAMIC
57 TAV B GP.92.3.62 CABLE PLASTIC PROTECTION PA 244-C
58 TAV B GP.92.3.38 CABLE STRAIGHT CASE 3/4/6 P
59 TAV B GP.92.4.20 SCREW 3x10 TCR TRILOBATA
60 TAV B GP.92.3.21 PLUG 3P + T
61 TAV B GP.92.3.66 INTAKE 3P + T
62 TAV B GP.92.3.36 CABLE MOVABLE CASE 3/4/6 P
63 TAV B GP.21.B.07 UNION “T” 4000 - ¼” F –¼” F - ¼” F
64 TAV B GP.92.3.03 SOLENOID WITH REGULATION 1/4”- D.2,8
65 TAV B GP.92.4.21 SCREW 3x30 TCR
66 TAV B GP.21.74 UNION WITH CABLE 45 CM.
67 TAV B GP.92.4.25 SCREW 3x5 TPS CR
68 TAV B MC.000.62 SPRING
70 TAV B GP.92.3.22 CORNER (EXTENSION) ¼” M/F X 50
71 TAV B GP.21.28 CORNER UNION 9280 - ¼”M - 6M
72 TAV B GP.92.3.19 NIPPLE M/M CO. ¼”
73 TAV B GP.21.08 UNION ATT. 3040 - 7 X ¼”
74 TAV B GP.21.B.08 COPPER SPIRAL(FOR SOLENOID)
75 TAV B GP.21.28 CORNER UNION 9280 - ¼”M - 6M
76 TAV B GP.21.B.09 COPPER SPIRAL (WATER LEVEL UP)
77 TAV B GP.21.B.10 COPPER SPIRAL (WATER LEVEL DOWN)
78 TAV B GP.21.B.02 WATER LEVEL GLASS
78 TAV B GP.21.B.05 O-RING FOR WATER LEVEL
- Page 8/11 -
SIDE IV MAINTENANCEINSTRUCTIONS

When you start the machine for the first time you may smell an acrid
smell. This is perfectly normal and disappears using and using the
machine.
4.1.1 BOILERCLEANING
If the machine is not used over a long period of time we recommend to
empty the boiler it and to wash it.
The evacuation of the stagnant water or of eventual solid rests is
eased by a drain plug (14) - pict. 1 –page 5/11 - that is placed under
the base of the machine. This operation must be carried out when the
machine is OFF and the plug is not inside the current intake.