Omega OS4000 Series User manual

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OS4000 SERIES
High Speed Fiber Optic
Infrared Transmitter
MADE IN
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User’s Guide

Servicing North America:
U.S.A.: Omega Engineering, Inc., One Omega Drive, P.O. Box 4047
ISO 9001 Certified Stamford, CT 06907-0047 USA
Toll Free: 1-800-826-6342 TEL: [phone]
FAX: [phone] e-mail: [email protected]
Canada: 976 Bergar
Laval (Quebec), Canada H7L 5A1
Toll-Free: 1-800-826-6342 TEL: [phone]
FAX: [phone] e-mail: [email protected]
For immediate technical or application assistance:
U.S.A. and Canada: Sales Service: 1-800-826-6342/1-800-TC-OMEGA®
Customer Service: 1-800-622-2378/1-800-622-BEST®
Engineering Service: 1-800-872-9436/1-800-USA-WHEN®
Mexico: En Español: 001 [phone] FAX: [phone]
[email protected] e-mail: [email protected]
Servicing Europe:
Benelux: Managed by the United Kingdom Office
Toll-Free: 0800 099 3344 TEL: [phone]
FAX: [phone] e-mail: [email protected]
Czech Republic: Frystatska 184
733 01 Karviná, Czech Republic
Toll-Free: 0800-1-66342 TEL: [phone]
FAX: [phone] e-mail: [email protected]
France: Managed by the United Kingdom Office
Toll-Free: 0800 466 342 TEL: [phone]
FAX: [phone] e-mail: [email protected]
Germany/Austria: Daimlerstrasse 26
D-75392 Deckenpfronn, Germany
Toll-Free: 0 800 6397678 TEL: [phone]
FAX: [phone] e-mail: [email protected]
United Kingdom: OMEGA Engineering Ltd.
ISO 9001 Certified One Omega Drive, River Bend Technology Centre, Northbank
Irlam, Manchester M44 5BD England
Toll-Free: 0800-488-488 TEL: [phone]
FAX: [phone] e-mail: [email protected]
OMEGAnet®Online Service Internet e-mail
omega.com [email protected]
It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI
regulations that apply. OMEGA is constantly pursuing certification of its products to the European New
Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any
errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, human applications.

Table of Contents
Section ........................................................................... Page
Packaging Inspection ..................................................................................... iii
Section 1 Introduction ................................................................................. 1-1
Section 2 Installation - Laser Sighting ..................................................... 2-1
Section 3 Main Operations ......................................................................... 3-1
Section 4 PC Interface .................................................................................. 4-1
Section 5 Specifications .............................................................................. 5-1
OS4000 Series High Speed Fiber Optic Infrared Transmitter Table of
Contents
i

ii
List of Figures
Figure Description: .......................................................... Page
1. General Dimensions, Fiber Optic Lens Probe Assembly.................... 2-1
2. General Dimensions, Lens Probe Mounting Bracket (L1-MB) .......... 2-1
3. General Dimensions, Lens Probe Air Purge Collar (L1-AP) ............. 2-2
4. General Dimensions, Mounting Bracket for the Transmitter ............ 2-2
5. General Dimensions, Mounting Nut for the Transmitter .................. 2-3
6. General Dimensions, Wiring Connections for the Transmitter ........ 2-3
7. Front Plate With Laser Warning Certification Label .......................... 2-4
8. Fiber Cable Connection to the Transmitter .......................................... 2-4
9. Back Plate With All Controls and LED Indicators .............................. 2-4
10. General Dimensions, OS4000-WC Water Cool Jacket ........................ 2-5
11. General Dimensions, Vacuum Bushing OS4000-VB ........................... 2-5
12. Typical Laser Projection Through the Lens Which Represents
the Optical Field of View of the Lens Probe ......................................... 2-6
13. Main Menu Screen ................................................................................... 4-1
14. 2108 Series Quick-Disconnect Polymer Probe ..................................... 4-1
15. Glass or Quartz Tip Fiber Cable Assembly .......................................... 4-1
16. Settings Menu Screen .............................................................................. 4-2
17. Typical Data File in Notepad ................................................................. 4-3
18. Peak and Hold Timing Diagram ........................................................... 4-4
19. Signal Averaging (Sample & Hold) Timing Diagram ...........................4-4
OS4000 Series High Speed Fiber Optic Infrared Transmitter
List of
Figures

Packaging Inspection
The following items are supplied with the OS4001 fiber optic transmitter:
• OS4001 fiber optic infrared transmitter
• Transmitter mounting bracket & two mounting nuts
• 15 Feet shielded power/output cable with 8 pin female connector
• 6 feet shielded RS232 cable with DB9 female connector
• PC interface program CD
• Instruction manual
The fiber optic lens probe is sold separately.
The following items are optional accessories that can be ordered separately:
Model No. Description
OS4000-WC Transmitter water cool jacket
L1-MB Mounting Bracket for fiber optic lens probe
L1-AP Air Purge collar for fiber optic lens probe
OS4000-VB Vacuum bushing
TX8-100 8 Conductor shielded cable, 24 AWG, 30 m Long
PSR-24S Regulated 24 Vdc @ 400 mA power supply, screw
terminal
PSR-24L Regulated 24 Vdc @ 400 mA power supply, stripped
leads
WRS232-USB Wireless RS232 to USB transceiver
WRS232 Wireless RS232 transmitter
WUSB Wireless USB receiver
iii
Packaging Inspection

iv
OS4000 Series High Speed Fiber Optic Infrared Transmitter
NOTES:

Introduction
1-1
Introduction
The OS4000 series high speed fiber optic infrared line of transmitters measures a
temperature range of 100ºC (212ºF) to 1600ºC (2912ºF) using nine different Fiber
Optic Lens Probes, three Polymer Bolt probes, and twelve Glass & Quartz tip
assemblies. The Lens Probe offers 3 standard optical field of views at 3 standard
fiber optic cable lengths. The transmitter offers many standard features such as
adjustable Emissivity from 0.05 to 0.99, adjustable Response time, 4 different
analog output options, 2 way RS232 communication, high & low alarm voltage
outputs, built-in Laser sighting for positioning the Lens Probe, and mounting
bracket & mounting nuts.
The OS4000 series can be ordered with one analog output and an optional Relay
contact closure outputs. The following describes the transmitter model number
selection:
OS4001-* - **
Add:
* - MV for 1 mV/Degree output
V1 for 0 to 5 Vdc output
V2 for 0 to 10 Vdc output
MA for 4 to 20 mA output
** - AL for optional relay contact closure outputs
The Fiber optic lens probe comes in 9 different standard models as listed below:
Model No. Temperature Range Spot size Cable Length
L1-7-3-1 200 to 800°C (392 to 1472°F) 0.22" @ 8" 0.9 m (3 Feet)
L1-7-6-2 250 to 1000°C (482 to 1832°F) 0.22" @ 8" 1.8 m (6 Feet)
L1-7-10-3 300 to 1200°C (572 to 2192°F) 0.22" @ 8" 3 m (10 Feet)
L1-2-3-2 250 to 1000°C (482 to 1832°F) 0.086" @ 5" 0.9 m (3 Feet)
L1-2-6-3 300 to 1200°C (572 to 2192°F) 0.086" @ 5" 1.8 m (6 Feet)
L1-2-10-4 350 to 1400°C (662 to 2552°F) 0.086" @ 5" 3 m (10 Feet)
L1-2-3-3 300 to 1200°C (572 to 2192°F) 0.025" @ 2" 0.9 m (3 Feet)
L1-2-6-4 350 to 1400°C (662 to 2552°F) 0.025" @ 2" 1.8 m (6 Feet)
L1-2-10-5 400 to 1600°C (752 to 2912°F) 0.025" @ 2" 3 m (10 Feet)
The following describes the fiber optic lens probe model number selections:
Example
L1-7-6-2 where,
L1 – Lens assembly
7 – Fiber bundle diameter (7 = 0.070", 2 = 0.020")
6 – Fiber optic cable length in feet
2 – Temperature Range (1 thru 5)
Other optical field of views, temperature ranges, and fiber optic cable lengths are
available upon request.
1

Installation - Laser Sighting
Figure 1 shows the general dimensions of the fiber optic lens probe & cable.
Figure 2 shows the general dimensions of the lens probe mounting bracket (L1-MB).
Figure 3 shows the general dimensions of the lens probe air purge collar (L1-AP).
Figure 4 shows the general dimensions of the mounting bracket for the transmitter.
Figure 5 shows the general dimensions of the mounting nut for the transmitter.
Figure 6 shows the general dimensions & wiring connections for the transmitter.
Figure 7 shows the Front Plate of the transmitter with Laser warning certification
label.
Figure 8 shows the Fiber Cable connection (keyed) to the transmitter
Figure 9 shows the Back Plate of the transmitter with all the controls and LED
indications.
Figure 10 shows the general dimensions of the water cool jacket accessory for the
transmitter (OS4000-WC).
Figure 11 shows the general dimensions of the Vacuum Bushing (OS4000-VB).
The vacuum bushing allows transitioning the fiber optic cable from vacuum
environment to the atmosphere environment. Normally, the lens probe is located
in the vacuum and the transmitter in the atmosphere environment.
Figure 1. General Dimensions, Fiber Optic Lens Probe Assembly
Figure 2. General Dimensions, Lens Probe Mounting Bracket (L1-MB)
111.11 (4.375)
19.05 (0.75)
LABEL
FC CONNECTOR STAINLESS STEEL
INTERLOCK
0.91 m, 1.83 m, 3.05 m LONG
(3, 6, or 10 FEET)
LENS PROBE
DIMENSIONS mm (in)
ø = DIAMETER
FIBER OPTIC CABLE
FIBER OPTIC CABLE LENGTH
6.86 (0.27) MAX.
ø 25.4
(1.0)
184.15 (7.25) Max.
LENS PROBE
HOLDING SCREWS
44.45
(1.75)
25.4
(1.00)
3.18
(0.125)
9.53
(0.375)
25.4
(1.00)
ø 0.150
4 PLCS ø 31.75
(1.25)
ø 25.91
(1.02)
30.48
(1.20)
3.81
(0.15)
50.8
(2.00)
38.1
(1.50)
DIMENSIONS mm (in)
ø = DIAMETER
INSERT FIBER
OPTIC LENS PROBE
Installation - Laser Sighting
2-1
2

Figure 3. General Dimensions, Lens Probe Air Purge Collar (L1-AP)
Figure 4. General Dimensions, Mounting Bracket for the Transmitter
BARB ADAPTOR 3/16" ID
1/4-28 UNF THREAD
HOLDING SCREWS
17.78
(0.70)
ø 25.91
(1.02)
ø 41.28
(1.625)
ø 22.10
(0.87)
DIMENSIONS mm (in)
ø = DIAMETER
DIMENSIONS mm (in)
12.7 (0.50)
6.35 (0.25)
3.18
(0.125)
101.6
(4.00)
54.61
(2.15)
C
L
76.2
(3.00)
76.2
(3.00)
88.9
(3.50)
88.9
(3.50)
88.9
(3.50) 44.45
(1.75)
R = 3.18
(0.125)
66.68
(2.625) DIA.
R = 6.35 (0.25)
TYP.
4.75 (0.187) DIA.
4 PLCS.
2-2
Installation - Laser Sighting 2

Figure 5. General Dimensions, Mounting Nut for the Transmitter
Figure 6. General Dimensions, Wiring Connections for the Transmitter
2.5-16 UNF-2B
6.35
(0.250)
76.2 (3.0) DIA.
DIMENSIONS mm (in)
KNURL OUTSIDE
SURFACE
2.5-16 UNF-2A
POWER/OUTPUT
CONNECTOR
TEMPERATURE
FIBER OPTIC
PORT
LASER
SIGHTING
PORT
M8x.75 THREAD
LASER
WARNING
CERTIFICATION
LABEL
MATING CONNECTOR
WITH CABLE
SERIAL ID &
MODEL NO. LABEL
RS232 DB9
CONNECTOR
9.53
(0.375)
153.97 (6.062)
43.18
(1.70)
ø 17.02 (0.67)
ø 63.5 (2.50)
25.4
(1.00) 6.35
(0.250)
DIMENSIONS mm (in)
ø = DIAMETER
+INPUT POWER
-INPUT POWER
+ANALOG OUTPUT
-ANALOG OUTPUT
HIGH ALARM VOLTAGE OUTPUT
LOW ALARM VOLTAGE OUTPUT
TO POWER SUPPLY EARTH GROUND
15-24 VDC POWER SUPPLY
4-20 mA/0-5V/0-10V/1mV Per Degree
BLACK
WHITE
GREEN
YELLOW
BLUE
SHIELD
RED
2-3
Installation - Laser Sighting
2