Omer Kar 350 User manual

OPERATION AND MAINTENANCE MANUAL
Mechanical Levelling
OMER NA Inc.
2300 Speers Road, Oakville, ON. L6L 2X8
Tel. [phone] Fax [phone]
!
Kar 350
Capacity 35,000 Kg / 77,162 Lbs
Noiselevels 70dB (A)

1. General Information
1.1. Marketing Data
1.2. Assistance
1.3. Description of Personnel
2. Description of The Machine
2.1. Technical Data
2.2. Nomenclature
2.3. Overall Dimensions
2.4.LoadingConditions
3. Safety
3.1. Expected Use
3.2. General Safety Regulations
3.3. Precaution
3.4. Improper Use
3.5. Safety Device Features
3.6. Residual Risks
3.7. Stickers and Plates
4. Installations
4.1. Transport and Handling
4.2. Place of Installations
4.3. Connecting the Lift
4.4. Connecting the Lift’s Commands
4.4.1. Hydraulic connections
4.4.2. Pneumatic connections
4.4.3. Electric connections
4.5. Filling of The Circuit Master-Slave
4.6. Lift Position
4.7. Check
4.8. Anchor Bolt Installation
4.9. Checks Before Use
4.10. Final Testing
5. Use
5.1. Operational Commands
5.2. Usage Advice
6. Maintenance
6.1. Ordinary/Extraordinary Maintenance
6.2. Table Adjustment Procedures
6.2.1. Maximum Pressure valve calibration
6.2.2. Photocell
6.2.3. Velocity Fuse
6.2.4. Platform levelling
6.2.5. Unblocking safety locks
6.2.6. Eliminating air from the volumetric circuit
6.3. Safety Maneuvers
6.4. Abnormal Operation
7. Accessories
1 - 1
1 - 1
1 - 1
1 - 2
2 - 1
2 - 1
2 - 1
2 - 1
2 - 1
3 - 1
3 - 1
3 - 1
3 - 2
3 - 1
3 - 2
3 - 3
3 - 4
4 - 1
4 - 1
4 - 3
4 - 4
4 - 4
4 - 4
4 - 6
4 - 6
4 - 8
4 - 9
4 - 10
4 - 11
4 - 12
4 - 13
5 - 1
5 - 1
5 - 3
6 - 1
6 - 1
6 - 3
6 - 3
6 - 4
6 - 5
6 - 6
6 - 7
6 - 7
6 - 8
6 - 9
7 - 1
INDEX.........................ENGLISH

1. General Information
1.1. Marketing data
Table identification plate:
1.2 Assistance
OMER NA Inc.
Phone: 877-799- LIFT (5438)
Fax: [phone]
Email: [email protected] NA Inc.

1.3 Description of Personnel
Terms and Definitions
• OPERATOR / SPECIALIZED TECHNICIAN
the person(s) appointed to:
º Install
º set up
º adjust
º perform maintenance on
º clean
º repair
º transport the lift
º perform certain maintenance operations that require specific preparation
and expertise in the mechanics, electrical, electronic, oil-hydraulic and
pneumatic fields.
The specialized technician is aware of any risks present on the machine and the
procedures to be followed to avoid damage to his / herself or others during such
maintenance operations.
• EXPOSED PERSON
any person wholly or partly in a hazardous area.
• HAZARDOUS OR RISKY AREA
any area inside and / or close to a machine in whose presence an exposed person
constitutes a risk for his / her health and safety.
• USER
anyone who buys or possesses the lift in any way (on loan, hire, lease, etc.),
with the intention of using it as indicated by the manufacturer.
• MAINTENANCE
all activities, which shall be done to keep the system efficient and in good condition.

2. Description of the Machine
Attention to:
• USER;
• OPERATOR / SPECIALIZED TECHNICIAN.
2.1. Technical Data
N
STANDALONE VERSION
I
RECESS-MOUNTED VERSION
CA
FRONT RECESS HOUSING ROTATING PLATES AND / OR GIVE DETECTOR PLATES
LIFT CAPACITY
KG
LB
35,000
77,162
35,000
77,162
MOTOR POWER
KW
7,5
7,5
MOTOR POWER
HP
10
10
ELECTRIC POWER SUPPLY
V
220-240 / 440-480
220-240 / 440-480
ELECTRIC POWER SUPPLY
Hz
60
60
TOTAL CURRENT DRAW MAX
A
28.0 / 14.0
28.0 / 14.0
PNEUMATIC POWER SUPPLY
bar
8
Filtered and lubricated
PNEUMATIC POWER SUPPLY
psi
116
Filtered and lubricated
MAXIMUM PRESSURE OF
HYDRAULIC POWER SUPPLY
bar
250
250
MAXIMUM PRESSURE OF
HYDRAULIC POWER SUPPLY
psi
3626
3626
QUANTITY OF OIL
LT
40
40
QUANTITY OF OIL
G
10
10
UPSTROKE/DOWNSTROKE TIME
S
70 / 80
70 / 80
MIN/MAX OPERATING TEMPERATURE
C
-10 / +40
-10 / +40
SOUND EMISSION LEVEL
db(A)
< 80
< 80
2.2 Nomenclature
MODELS LEGEND:

No
DESCRIPTION
1
Platform
2
Lower Leg
3
Upper Leg
4
Tension Rod
5
Hydraulic cylinder (main lift)
6
Base plate
7
Wheel Stop
8
Access Ramps
9
Electrical Controls
10
Hydraulic Pump
11
Flow Divider
12
Protective floor pipe covers
13
Ramp cover plate
12
13

2.4 Loading Conditions

3. SAFETY
Attention to:
- USER
- OPERATOR / SPECIALIZED TECHNICIAN
3.1. Expected use
The function of the vehicle lift is to lift motorized vehicles, which have the distribution of the loading
according norms in force.
Only move the vehicle on the lift in the fully down position.
The accessories indicated in the relating chapter can be used.
3.2. General safety regulations
For quick reference by operator, this manual must:
• be kept in a well known, easily accessible place
• be kept in good condition
Before proceeding with installation and use of the machine, the user must read
the manual carefully, especially the safety rules.
The machine should be used by authorized, trained personnel only.
The user (owner and / or employee) must make sure that the installer has provided:
• all accessories
• the spares provided with the lift
• this use and maintenance manual
Use as described in this manual only.
Always use the accessories
recommended by the manufacturer .
O.M.E.R. N.A. declines all responsibility
for non-compliance with the directions
given in this manual
The main safety rules are shown to the
right.
Read all instructions carefully
Put the main switch to the zero position when the
machines is not in use. Never pull the electric cable
to remove the plug from the socket
To reduce the risk of fires, avoid using the lift close to
open drums of inflammable liquid (such as gas /oil)
and/or in explosive environments.
Makes sure the work area is adequately ventilated
when using internal combustion engines
Avoid contact between parts of the body and/or
clothing and moving parts.

3.3 Precaution
When loading the lift never exceed the
capacity shown on the ID plate on the lift
Never lift people.
Any modifications to the lift must be authorized
by the manufacturer
The equipment must be used by specifically
trained and authorized personnel only.
Do not tamper with the lift’s upstroke and
downstroke

Always check the stability of the hoisted
vehicle
In case of “recess-mounted version” before
carrying out the final lowering with bypass
key,please ensure you that all personnel
are clear of the lift.
Do not use the lift in the event of poor
operational or hazardous conditions
Check the lift carefully after long periods of
inactivity before putting it back into service
The lift comes complete with an instruction
manual warning labels designed to last.
Ask the manufacturer for a replacements
immediately if damaged or destroyed
O.M.E.R NA. Inc declines responsibility for
any inconvenience deriving from
non-compliance with the instructions of
use.

3.4 Improper use
Never remove the stop (A)
and the ramp overlay (B).
They prevent the vehicle from
coming off the platform.
Never lift vehicles using equipment other than
that specified by the manufacturer
Never lift vehicles that are only
partially on the lift

3.5 Safety Devices Features
SAFETY DEVICE
COMPOSED OF
POSITION
IN THE EVENT OF....
EFFECT ON MAIN LIFT
Mechanical
Anti-fall
Device
Rack jack
On each hydraulic
cylinder of the lift
Leakage on the
hydraulic circuit or
breakage of a
component
Accidental descent is
blocked with a maximum
displacement of a 4
inches
The Guard
Protection
Limit switch
and buzzer
On the master
cylinders in the
control unit
Descent on the last
stretch
Platform descent stops at
6 inches off the ground
To complete descent:
• Turn the PEFT key
switch
Hold down the Down
Button PD1
Final descent is
confirmed by the buzzer
Platform
Alignment
Control
Device
Photocell and
reflectors
Each end of the
platforms
Maximum
misalignment of 2
inches between the
platforms of the main
or auxiliary lift
The lift stops moving
Hydraulic
Failure
Device
Velocity Fuse
On each hydraulic
cylinder of the lift
and on MASTER
cylinder supply
Breakage of hoses
The valve blocks descent
when the speed reaches
a value preset by the
Manufacturer
Safety Device
Microswitch
On each
mechanical safety
device
Mechanical safety
position
Guarantees the insertion
of the mechanical safety
devices on the same
tooth (geometrical
position)
Wheel Stop
Devices
Wheel Chock
and Ramp Cover
Plate
Front and rear in
both lift platforms
They prevent the vehicle
from coming off the
platforms
Signals
Stickers and
plates
See paragraph:
Stickers and plates
Draw attention to risks
and precautions for use

3.6 Residual risks
HAZARD
WHO
CONDITION
RISK
PIPE BREAKING
Maintenance
Technician
MAINTENANCE
Contact with high
pressure oil on
rupture
ELECTRIC SHOCK
Maintenance
Technician
MAINTENANCE
Contact with live
components
PERSONAL
INJURED
Maintenance
Technician
MAINTENANCE
Shearing of hands
and feet while lift is
in movement

3.7. Stickers and plates
The labels must be readable and permanently attached to the equipment.
The labels that will be furnished with equipment, together with their relevant
positions, listed below
No
Plate description
Plate description
1
Control panel identification
Control panel identification
2
Risk of electric shock
Risk of electric shock
3
Risk of explosion
Risk of explosion
4
Risk of Fire
Risk of Fire
5
Fuses indication
Fuses indication
6
Air attachment
Air attachment
7
Load distribution
Load distribution
8
Serial number plate
Serial number plate
9
GOLD LABEL
CODE
LIFT
9
GOLD LABEL
CODE
CONTROL UNIT
10
Operating time
Operating time
11
Safety instruction (GB)
Safety instruction (GB)
12
Warning
Warning
13
Grounding
Grounding
14
Duty cycle time
Duty cycle time
15
Logo KAR 350
Logo KAR 350
16
Logo Omer
Logo Omer
17
MAX CAPACITY
MAX CAPACITY
18
Do not stay near the lift in movement
Do not stay near the lift in movement
19
Safety Instructions
Safety Instructions

LIFT

19

LABEL 1
LABEL 2
LABEL 3
LABEL 4
LABEL 5
LABEL 5
“SI CONNECTÉ À UN CIRCUIT
PROTÉGÉ PAR DES FUSIBLES
UTILISER DES FUSIBLES À UNE
ACTION DIFFERÉE MARQUÉS D.

LABEL 6
LABEL 7
LABEL 8
LABEL 9
LABEL 10

LABEL 11
LABEL 12
LABEL 13