OMG RhinoBond RB7 User manual

Seam Mode
OFF On
Device Ready
Mode
OptiWeld
Membrane
PVC 60 mil
Activations Today
0
RB1044USA Rev. 06252020
153 BOWLES ROAD, AGAWAM, MA 01001 USA
800.633.3800 413.789.0252 RHINOBOND.COM
Non-penetrating fastening system
for commercial roofing
IMPORTANT!
Save this manual
and read it in full
before use.
OWNER’S MANUAL
Now with advanced OptiWeld Technology for
optimum plate bonding and performance!

RhinoBond Owner’s Manual Page 2
THE RHINOBOND SYSTEM WARRANTY
Guaranteed for 200,000 cycles of operation, or three years from date of purchase,
whichever comes first. During this period OMG, Inc., at its option, will repair or replace
any tool for the roofing contractor who originally purchased the tool. This will be done
free of charge, provided the tool is determined defective in materials or workmanship
upon examination by an Authorized RhinoBond System Service Technician.
This Warranty will be honored only if:
A. No evidence of abuse, misuse or failure to follow safety or operating instructions, or
improper modification of the tool, is present. (Read this Owner’s Manual for safe use
and proper operating instructions.)
B. When replacement is necessary, the first end-user returns the tool with transportation
prepaid, to the nearest Authorized RhinoBond System Service Technician with
purchase receipt or other positive proof of purchase.
C. Only genuine RhinoBond tool, fasteners, and plates are used in the application.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES. ALL OTHER
WARRANTIES, WHETHER ORAL, WRITTEN, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE SHALL NOT APPLY. THESE OTHER EXPRESS OR IMPLIED WARRANTIES
ARE SPECIFICALLY EXCLUDED. BUYER’S OR USER’S REMEDIES ARE SOLELY AND EXCLUSIVELY
AS STATED HEREIN. OMG, INC. SHALL IN NO EVENT BE LIABLE FOR INCIDENTAL,
CONSEQUENTIAL, INDIRECT OR SPECIAL DAMAGES RESULTING FROM FAILURE OF THIS
WARRANTY. IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT, WARRANTY,
TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL OMG, INC.’S LIABILITY TO THE
BUYER OR USER OF THE TOOL OR ANY LOSS OR DAMAGE ARISING OUT OF THE BREACH
OF WARRANTY, CONTRACT OR TORT, EXCEED THE PURCHASE PRICE HEREIN. ANY CLAIM
OR LIABILITY SHALL IN ANY EVENT TERMINATE UPON THE EXPIRATION OF THE WARRANTY
PERIOD SPECIFIED ABOVE.
For RhinoBond Tool Service: 800.633.3800
ROOFTOP SAFETY
In addition to the safety instructions in this manual, OMG Roofing Products recommends that all roof top workers follow the safety
guidelines outlined in the OSHA booklet called "Protecting Roofing Workers" available at www.osha.gov/Publications/OSHA3755.pdf
and or EU-OSHA “Directive 92/57/EEC - Temporary or mobile construction sites,” as applicable.
INTRODUCING THE RHINOBOND®SYSTEM
Congratulations! The RhinoBond System is one of the industry’s most advanced fastening systems for
installing thermoplastic membrane roofing and, in Europe only, “approved” clean EPDM membrane*.
RhinoBond is a portable, easy-to-use, system that secures membrane to roofing substrates using micropro-
cessor-controlled induction welding.
Roofing installed this way has several benefits:
• Fewer Fasteners -- RhinoBond requires 25-50% fewer fasteners vs. mechanical attachment to meet FM
1-90 and Eurocode National wind uplift requirements.
• Zero Penetrations – The fasteners and plates used are all installed under the membrane, so with
RhinoBond there are no membrane penetrations or potential points of entry for moisture.
• Less Seaming – RhinoBond does not require any half-sheets, just full width membrane everywhere. This
can eliminate up to 30% of the seams when compared to a traditional mechanically attached system.
• Superior Wind Performance – The RhinoBond System has higher wind uplift resistance with fewer
fasteners and fewer seams when compared to mechanically attached roofs.
The RhinoBond system uses powerful induction technology to create a strong bond between the roofing
membrane and fastening plates. The technology that makes this possible, SINCH®Technology, is a compact
microprocessor-controlled electromagnetic induction bonding process. Today, this rugged technology is being
used to revolutionize industrial and consumer applications.
While RhinoBond is a safe, tested tool, we caution you to be sure that every member of your crew has a
thorough understanding of the RhinoBond System before attempting to use it. Read, understand and follow
all instructions.
Congratulations on your new purchase. We look forward to your feedback. Please send us your
comments and suggestions at any time.
RhinoBond Team
OMG Roofing Products | [email protected]
800.633.3800 | 413.789.0252 | www.rhinobond.com
*Clean EPDM Membrane -- currently there are a limited number of clean EPDM options available only in Europe and approved for
use with RhinoBond. Always verify membrane suitability and approvals with membrane supplier. RhinoBond is not suitable for use
with other EPDM membrane.
© Copyright 2020 OMG, Inc. All rights reserved.
RhinoBond®and SINCH Technology®are registered trademarks, OptiWeld™ is a trademark of OMG, Inc., a leading provider of
innovative fastening solutions and products for the construction industry.
PATENT NOTICE: U.S. Patent Nos. 6,710,314; 6,849,837; 7,399,949; 8,492,683; 8,933,379. Canadian Patent Nos. 2,458,353;
2,602,753. U.S. Patent Pending.
Contact OMG Roofing Products or your roofing membrane manufacturer for the most current list of approvals.
TABLE OF CONTENTS
3 RhinoBond Tool & System Description
System Components
Power Requirements Chart
3 Safety Instructions
4 Operating Instructions
Power Requirements
6 Tool Operation
Display Functions
Menu Options/Features
Error Messages
7 Automatic Calibration
8 Manual Calibration
10 Menu Settings
12 Troubleshooting
13 EC Declaration of Conformity

RhinoBond Owner’s Manual Page 3
SeamMode
OFF On
Device Ready
Mode
OptiWeld
Membrane
PVC 60 mil
ActivationsToday
0
THE RHINOBOND SYSTEM
Heat Sinks
(6 included with a
carrying case)
Activation
Button
Touchscreen
Display
Power Cord
Height
Adjustment
for Handle
Induction
Coil
Handle
RhinoBond with OptiWeld Tool
with carrying case
READ & UNDERSTAND all operating instructions before
using this tool.
DO NOT USE THIS TOOL if you have (or anyone near you has)
a pacemaker, surgical implant, prosthesis or other med-
ical device. The RhinoBond tool may interfere with proper
medical device operation.
DO NOT activate tool over metal objects in/on the floor.
DO NOT use the cord to carry the tool.
UNPLUG THE CORD before attempting to inspect or clean the
tool, or you risk electric shock.
DO NOT activate tool over the power cord.
KEEP CORD AWAY FROM heat, liquids, sharp edges and
moving parts.
STAY ALERT. Do not use this tool when tired or under the
influence of drugs, alcohol or medication that can alter your
awareness.
3"
75mm
DO NOT allow any object containing metal, such as keys,
jewelry, watches etc., within 3 inches (75mm) of the bottom of
the tool during use.
IF CORD IS DAMAGED, immediately discontinue using the
tool and contact OMG Roofing Products at 800.633.3800 for
repair.
DO NOT operate the RhinoBond tool during periods of rain or
in wet conditions. Keep the tool dry at all times.
ALWAYS ENSURE that the tool is properly grounded (CFCI
Circuits are best) and that power is from a safe and reliable
source.
ALWAYS WEAR proper personal protective equipment when
working on a roof.
SAFETY
Read and Understand all Instructions. Keep this manual for later reference.
INTENDED USE
The RhinoBond System is intended for installing thermoplastic (i.e. TPO and
PVC) and “Clean EPDM” roofing membranes on commercial, industrial, institu-
tional and appropriate residential roofs. Its sole purpose is to bond, by induction
means, the bottom side of the roofing membrane to a washer or plate installed
to hold insulation and other roofing components in place, and serve as an attach-
ment point for the induction welding process. Only fasteners, washers and tubes
provided by OMG Roofing Products are approved for use with the RhinoBond
System.
The RhinoBond System produces heat that can seriously injure people
and damage metal objects. Please be sure that you and all crew members
read and understand the instructions in this manual before attempting to use
the RhinoBond System. Failure to follow all instructions could result in property
damage, serious personal injury, electric shock or death.
This appliance is not intended for use by persons with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge, unless they have
been given supervision or instruction concerning use of the appliance by a person
responsible for their safety. Keep this tool out of the reach of children.

RhinoBond Owner’s Manual Page 4
Generators should be 5,000 watt (minimum) in good working order. “Auto throttle” and/or “auto idle”
switches MUST be in OFF position.
RhinoBond tools are designed to run on 105–220V. Use a true RMS multimeter to verify voltage at both
the generator, and at end of extension cord.
12 gauge (minimum), 100-feet (maximum) extension cord per RhinoBond Tool. Inspect power cords
regularly for signs of damage; replace as necessary.
Safely operate a maximum of two RhinoBond tools per 5,000 watt generator, with each tool plugged into
a separate 20A, GFCI circuit.
Dedicated power source: No other equipment should be plugged into RhinoBond generator during operation!
DO NOT plug the tools into a pigtail. DO NOT plug RhinoBond tools into a 15A GFCI adaptor.
POWER REQUIREMENTS CHART
REGION USA / CANADA UK / IRELAND NETHERLANDS
AND REST OF EUROPE CHINA
POWER REQUIRMENTS 110-120V / 20A / 50-60 Hz 110-220V / 16 A / 50-60 Hz 220-230V / 10 A / 50-60 Hz 220V, 50Hz
EXTENSION CORD 12 gauge (min.), 100-ft. (max.) 110V, 2.5mm X 30m 16A (230V 3x15), 30m 10A, 30m
PORTABLE GENERATOR
POWER SOURCE
5,000W min. with (2)
20A GFCI Circuits
2.5 KVA min. with 16Amp
(110V) protected circuit
2.5 KVA min. with 10Amp (230V)
protected circuit
Honda EU20i 1.6 KVA w/ 8
Amp (230V) protected circuit
# RhinoBond tools per
GENERATOR * 2 1 1 1
FORSEEABLE MISUSE
• Attempting to operate the tool without reading and understanding the instructions.
• Operating the tool while in close proximity to someone with a pacemaker or other medical device.
• Operating the tool in the rain or in wet environments.
• Opening the tool or modifying the electrical or electronic components or circuitry.
• Activating the tool over metal objects not intended to be heated by induction (i.e. safety shoes, jewelry, keys, power cords, etc.)
• Operating the tool on vertical or high sloped (> 10%) surfaces.
• Operating the tool in conjunction with plates or components not authorized by OMG Roofing Products.
• Operating the tool from an unstable power source.
The RhinoBond Tool is designed to operate on both 110 and 220 Volt sources. See the power requirements chart below for your region.

RhinoBond Owner’s Manual Page 5
SAFE START UP & SHUT DOWN
Unstable generator power during start-up increases the risk of damage to RhinoBond Tools.
WARNING Failure to follow these instructions may cause damage
to your RhinoBond tool.
NEVER start generator with tool plugged in. ALWAYS start generator first, then plug in tool. WHEN NOT IN USE, unplug the tool.
Start portable generator and allow to warm up for 2 minutes. Auto-Throttle, Auto-Idle and/or Eco-Idle switches must be in OFF position.
Simply unplug the RhinoBond tool to shut down. When resuming work, confirm that generator is running at full speed and delivering stable power before plugging in
the RhinoBond tool.
INSULATION COMPATIBILITY
RhinoBond is compatible with polyisocyanurate, mineral wool and hard cover boards as well as any insulation that will not melt by the induction welding process.
When using RhinoBond over XPS, EPS, use a minimum 1/4-in. (6 mm) thick cover board or 4-in. (102 mm) diameter cardboard discs under each plate to protect the
insulation from melting. On foil faced insulation, the recommended minimum cover board is 1½-in. (38 mm).
Metal Deck
A minimum of 1½-inches (38 mm) of insulation over a metal deck is required for proper tool operation.
PROPER FASTENER INSTALLATION
Always follow the roof system manufacturer’s fastening patterns for field, perimeter, and corner areas needed to achieve desired wind ratings (i.e.: FM 1-90, FM
1-120, etc.).
Fasteners installed in a straight row in a least one direction with even spacing makes locating fasteners under the membrane easier and speeds installation.
Snap chalk lines to lay-out fastener grid pattern for field, perimeters, and corners.
Fasteners must not be overdriven. Plates should be tight enough that you cannot turn them with your hand. Overdriven fasteners are harder to find and may result
in a poor or partial bond.
UV EXPOSURE
RhinoBond Plates must be protected from prolonged UV (ultra violet) sun exposure. Installed RhinoBond plates must be covered with membrane by the end of each
workday. Keep RhinoBond buckets covered when not retrieving plates.
Too tight;
insulation
buckles
Proper
installation Too loose;
plate spins

RhinoBond Owner’s Manual Page 6
TOOL OPERATION
GET COMFORTABLE!
You are likely going to be using the RhinoBond Tool for several hours at a time. Make sure that the tool is set for your height and comfort level.
Adjust the handle height of the RhinoBond tool by loosening the clamps on both
sides of the handle. Gently adjust the handle position up or down for maximum
comfort. Lock the clamps into position and tighten. You’re ready to go!
When first powering up the RhinoBond tool, the main screen will show a status bar indicting tool startup progress.
If necessary, you can calibrate the touch screen at this time. To do so, touch this screen once to begin the calibration
process (see below).
Once startup is complete, the screen will display the “Language” selection screen.
TOUCH SCREEN CALIBRATION
Follow the on-screen instructions. Tap the dot when prompted. Three points of calibration are required to complete the process.
When complete, the tool will return to the “Start-Up” screen and when start-up is complete, display the “Language” selection screen.
SELECT LANGUAGE
Press the appropriate language button to select the desired language.
Once selected, the tool will display the “Ready Screen” in the chosen language.
WARNING
Pulling too hard on the handle
may damage
activation button
wires.

RhinoBond Owner’s Manual Page 7
AUTOMATIC CALIBRATION
The new RhinoBond Tool features “OptiWeld” automatic calibration for optimum welding.
When set in OptiWeld mode, the “Mode” button displays OptiWeld. Membrane type and thickness and fine adjust set-tings
are also displayed. Pressing the “Mode” button allows users to toggle between “OptiWeld” and “Manual” operating mode.
Pressing the “Membrane” button allows users to adjust the “OptiWeld” settings.
From the “Device Ready” screen, press the “Membrane” button and select the type (TPO or PVC) and thickness
(45, 60, 80 mil) of the membrane you are installing.
Press “Save” to return to the “Device Ready” screen.
Activations Log: The “Activation Today” button displays the number of weld cycles performed on that calendar
day. Pressing this button will open the tool log, where a history of weld cycles can be reviewed.
Power Display: The Power Display shows the line voltage the tool is receiving from the power source.
The tool requires a minimum of 100 volts to operate effectively.
Menu: Pressing this button will open the menu screen.
Once the tool settings are complete and accurate for the membrane type and thickness being installed, the tool is ready
to weld.
To activate the tool, place the tool over the plate by aligning the target area on the base of the tool directly over the
plate to be welded. The tool should be centered over the RhinoBond plate for an optimum weld.
When the tool is aligned over the plate, press the activation button, also called the trigger, located on the handle of
the tool.
The display will indicate the tool is in activation mode and show a progress bar.
When the weld is complete, the RhinoBond tool will emit a beep, provided that the sound is turned on
(see Page 11), and display the “Activation Done” screen.
The screen will automatically return to the “Device Ready” screen for the next weld.

RhinoBond Owner’s Manual Page 8
AUTOMATIC CALIBRATION TEST WELDS
Before initiating work on the roof, we highly recommend that you complete a few test welds to ensure that the tool is functioning properly.
To check the quality of the calibration, place three (3) plates on insulation about 10-inches (25 cm) apart. Cover the plates
with a piece of membrane from the project, weld each plate, and apply a magnetic heat sink to each.
Allow plates to cool to the touch (approx 5 minutes) -- before removing the magnetic heat sinks. Turn the membrane over to
reveal the welded plates, and use pliers to peel each plate off to confirm the quality of the welds.
100% BOND
Look for total, even, and consistent 360° adhesion of membrane. The welded
plate should make a visible impression on the top of membrane, and the
membrane should delaminate to the scrim in a fairly complete circle/donut.
NOTES

RhinoBond Owner’s Manual Page 9
MANUAL CALIBRATION
We recommend using the tool in OptiWeld mode, but recognize that you will want to adjust the weld settings from time to time, so we’ve made it easy to do that.
Here’s how:
From the “Device Ready” screen, press the “Mode” button, and select the “Manual” option.
Select the “Manual” option.
The “Energy Level” button displays the current energy setting that will be delivered to the RhinoBond plate.
To adjust the “Energy Level” setting, push the plus (+) or minus (-) buttons.
Push the “Home” button once the energy setting is set.
The screen will automatically return to the “Device Ready” screen.
The “Device Ready” screen will display the current energy setting (i.e. +5).
In addition, you’ll see that the tool is in “Manual” mode, and can see the current power/voltage display and the
day’s activations.
Press the trigger on the handle to activate the weld cycle.
Once the weld is complete, the RhinoBond tool will emit a beep, provided that the sound is turned on (see pg 11)
and display the”Activation Done” screen.
The tool will automatically return to the “Device Ready” screen for the next weld.

RhinoBond Owner’s Manual Page 10
MANUAL CALIBRATION TEST WELDS
When calibrating the RhinoBond Tool manually, it’s important to set -- and test -- the tool at several Energy Levels to determine which setting provides the best weld.
To calibrate the tool, place at least five (5) plates on insulation about 10-inches (25 cm) apart, and cover the plates with a
piece of membrane from the project.
Calibration videos available on line at OMGRoofing.com.
Set the energy setting to the lowest setting that you think will provide a complete bond (e.g. level #0) and weld the
first plate.
Productivity Tip:
Tracing the base of the tool with a grease pencil will help you judge your accuracy in centering the coil over the plate.
At the end of the weld cycle, place a magnetic cooling clamp on the plate, and mark the energy setting on the
membrane for reference.
Adjust the “Energy Level” to the next higher setting, and repeat the test weld process until all five plates are
welded with increasingly higher energy levels.
Allow the plates to cool to the touch - at least 5 minutes - before removing the magnetic heat sinks.
Use pliers to peel each plate off to review the quality of the welds.
100% BOND
Look for total, even, and consistent 360° adhesion of membrane. The welded plate should make a visible impression
on the top of membrane, and the membrane should delaminate to the scrim in a fairly complete circle/donut.
Look at the reference “Energy Levels” you marked for each test weld and determine which setting provided a 100%
bond. Re-set the tool to that setting.
Remember if you are working in “Manual” Mode you’ll need to adjust the calibration whenever the temperature on
the roof changes by 15°F or more (8°C or more).

RhinoBond Owner’s Manual Page 11
MENU SETTINGS & HELP
The main “Menu” provides access to “Settings,” the “Tool Log,” and “Help” buttons.
Press the “Settings” button to change the “Language,” “Display,” and/or “Sound,” settings.
Press the “Language” button to change the screen language.
Select desired language for the tool.
Once selected, the screen will return to the “Device Ready” screen.
Select the “Display” button to adjust the screen brightness. Press the sun icons on either side of the bar to
increase or decrease the screen brightness.
Once selected, press the “Save” button to return to the “Device Ready” screen.
Push the back arrow (<) to return to the previous screen.
Press the “Sound” button to change the “Activation Complete” tone. The sound can be enabled by press-
ing the “On” button and disabled by pressing the “Off” button.
You have a choice of two different tones. Press the “Tone 1” or “Tone 2” button to make your selection.
Once the sound has been set, press the “Save” button to return to the Device Ready screen.
Push the back arrow (<) to return the previous screen.
From the main “Menu” screen press the “Tool Log” button to review weld cycle information.
Press the “Activations by Date” button to review the number of weld cycle activations by date.
Once the log has been reviewed, press the back arrow (<) to return to the previous screen.
The “Highest Line Voltage” indicates the highest line voltage seen by the tool since the last factory reset.

RhinoBond Owner’s Manual Page 12
The table will show the date, welds completed (check mark) and welds with an error message.
Each line of the table indicates a tool setting; any change to tool settings will create a new line in the tool log
for that calendar date.
The “Activations by Date” value shows the cumulative number of weld cycles the tool has complete
since the last factory reset.
Press the “Home” button to return to the “Device Ready” screen.
Press the back arrow (<) to return to the previous screen.
From the main “Menu,” press the “Help” button to access OMG Roofing Products contact information,
troubleshooting tips, and a description of error messages.
Press the “Instructions” button to access a link to a digital version of the RhinoBond user manual.
Use a smartphone to read the QR code which will open an online RhinoBond manual.
Press the “Home” button to return to the “Device Ready” screen.
Press the back arrow (<) to return to the previous screen.

RhinoBond Owner’s Manual Page 13
From the main “Menu,” press the “Help” button to review the “Troubleshooting” tips, and error message descriptions.
Press any of the error message buttons to get more information and recommendations.
Press the back arrow (<) to return to the previous screen.
Trigger

RhinoBond Owner’s Manual Page 14
EC DECLARATION OF CONFORMITY
This is the Manufacturer’s Declaration of Conformity which declares that the RhinoBond Induction
Welding Tool, model number(s) listed below, complies with the essential health and safety requirements
of the European Community Directives, including the latest amendments, as provided below.
Machine Description: RhinoBond®Induction Welding Tool
Model #: RB7
Item #: RBT007
Manufactured by: OMG Roofing Products, Inc.
Directive(s): Low Voltage Directive (LVD) 2006/95/EC
The following harmonized standards were applied:
• LVD EN60335-1:2012 +A11 (2014)
EN60335-2-45:2002 +A2 (2012)
RhinoBond®Induction Welding Tools wielding the CE Mark comply with these harmonized standards.
Date of first use: January, 2015.
Signed: ____________________________________ Date: ___________________________
Name: Chris Mader Position: Codes Engineer, OMG Roofing Products
Authorized responsible person to compile the technical file, established in Europe:
Mrs. Dianne Cowley
Laicon Consulting Services Ltd
300 Pennistone Road
Sheffield S5 FU England
OMG Roofing Products
153 Bowles Road, Agawam, MA 01001 USA
800.633.3800 413.789.0252
www.rhinobond.com

RhinoBond Owner’s Manual Page 15
NOTES

OMG Roofing Products
153 Bowles Road, Agawam, MA 01001 USA
800.633.3800 413.789.0252
www.rhinobond.com