Omron CP1 - User manual

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» Standard USB interface
» Ethernet capability
THE CP1 FAMILY
Compact machine controllers
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Answering your needs...
exactly
When it comes to controllers for compact machines,
Omron’s CP1 series offers the form of a micro PLC
with the function of a modular PLC. Naturally,
programming and operation is consistent with
Omron’s modular PLCs.
Scalable solution
The CP1 family comprises three dierent series, oering
increasing degrees of sophistication: the CP1E, the CP1L, and
the CP1H. This comprehensive line-up enables you to oer
your customers a choice of automation sophistication in their
machines. And that also means flexible pricing.
Removable memory unit
USB programming port
Analogue adjustment
Analogue input
Battery connection
Input terminal block
Plug-in option board, serial Ethernet
Output terminal block
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USB as standard
Thanks to the standard USB interface for programming and
monitoring there is no need for expensive additional cables
with the CP1 family. You simply plug and play!
Ethernet capability
The CP1L and CP1H support Ethernet connections. Simply
insert the Ethernet option board for monitoring and
programming your machine over an Ethernet network.
Simple motion functionality
The CP1 family oers fast serial ports enabling simple motion
control. MODBUS function blocks enable you to control and
monitor up to 32 inverters in real-time. Additionally, up to four
axes of servo-drives can be controlled with high-speed pulse
outputs. High-speed pulse inputs can allow the connection of
up to four encoders.
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With the CP1 family you can easily customize
the level of automation for your machines,
enabling you to offer flexible pricing. Simply
choose the CP1 that fits your needs.
FROM ECONOMICAL SOLUTIONS
No over-specification
With the CP1 family of PLCs you can build in the exact amount
of automation performance your customers’ need – we oer
three series and all are scaleable. Which means you never
need to use (and pay for) control capability that’s not required.
Know one… know them all
CP1E series
CPU with 20, 30 or 40 digital I/O built-in•
Expandable up to 160 I/O points•
USB port + 1 optional serial port•
2.8 Ksteps user memory•
1.1 µs instruction speed•
6 encoder inputs (10-100 kHz)•
2 pulse outputs (100 kHz)•
TO MORE ADVANCED
CP1L series
CPUs from 10 up to 60 digital I/O built-in•
Expandable up to 180 I/O points•
USB port + 2 optional serial ports•
Ethernet plug in optional•
5-10 Ksteps user memory•
0.6 µs instruction speed•
4 encoder inputs (100 kHz)•
2 pulse outputs (100 kHz)•
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When you need simple and economical automation tasks, or
up to complex system solutions, Omron’s PLC line-up can do
it. Unique in the market place is that both Omron’s Compact
PLCs and the Modular PLCs shares the same architecture.
Programs are fully compatible for memory allocations and
instructions.
CJ1 series
CJ2 series
CS1 series
CP1 series
AND EVEN MORE
CP1H series
CPU with 40 (“X” and “XA” models) or 20 (“Y” models) I/O•
built-in
Expandable up to 320 I/O points•
USB port + 2 optional serial ports•
Ethernet plug in optional•
20 Ksteps user memory•
100 µs instruction speed•
4 encoder inputs (100 kHz or up to 1 MHz with “Y” models)•
4 pulse outputs (100 kHz or up to 1 MHz with “Y” models)•
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Omron's CP1 series can communicate in open standardised
networks such as Ethernet, DeviceNet and Profibus-DP.
The CIF41 plug-in module means a compact and cost eective
10/100Mbit Ethernet interface for the CP1L or CP1H. Systems
can be monitored using a standard web browser, either via a
local network or over an Internet connection from anywhere in
the world. There is full access to process data, uploading and
downloading of programs and monitoring and fault tracing.
This is useful for machinery monitoring, transfer of data to
supervisory computers, or for performing remote diagnostics
on equipment installed at sites where no local technical
support is available. For example, solar panel tracking
stations.
Communicate! Locally or remotely
For distances up to 500 meters the CIF12 provides an
optional extra serial connection for any of the CP1 PLCs. This
is particulary useful to create a dedicated data connection
between two places, for instance to a PLC on the factory
floor from an oce area, or to make a connection between
buildings.
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The combined functionality of high-speed pulse outputs,
frequency drive control and position feedback make the CP1
an excellent choice.
When closed loop positioning is required, the high speed
counter inputs can be connected to provide position feedback.
For example, the CP1L has four 100kHz counter inputs for
position feedback. To control drives the CP1 also has serial
port(s) for high speed communication. Connecting inverters
for speed control is made simple using the Modbus-RTU Easy
Master feature. The CP1H model includes up to four pulse
outputs to control four axis at 100kHz.
Ideal for simple motion control
The CP1 is frequently used for conveyor control, point-to-point
motion, and non-interpolated pick and place systems.
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6
Maximize efficiency by selecting the optimum CPU unit for your applications
Part number diagram
CP1H CP1L
CP1H-Y20DT-D CP1H-XA40D_-_ CP1H-X40D_-_ CP1L-M60D_-_ CP1L-M40D_-_ CP1L-M30D_-_ CP1L-L20D_-_
12 Inputs
8 Outputs
24 Inputs
16 Outputs
24 Inputs
16 Outputs
36 Inputs
24 Outputs
24 Inputs
16 Outputs
18 Inputs
12 Outputs
12 Inputs
8 Outputs
AC Power Supply No Yes Yes Yes
DC Power Supply Yes Yes Yes Yes
Relay Outputs No Yes (AC model only) Yes (AC model only) Yes
Transistor Outputs Yes (NPN/Sinking only) Yes (DC model only) Yes (DC model only) Yes
I/O Capacity 300 320 180 160 150 60
High Speed Inputs 4
1 MHz maximum*1
*1 This table is a general overview only. See specifications for more information
4
100 kHz maximum*1 4 100 kHz maximum*1
Pulse Outputs 4 axes
1 MHz maximum*1 4 axes 100 kHz maximum*1 2 axes 100 kHz maximum*1
Transistor output models only
Serial Communications Two serial ports can be added Two serial ports can be added One serial port can be added
LCD Option Board Yes Yes
Built-in Analog I/O No 4 inputs, 2 outputs No No
Analog Adjuster Yes (x1) Yes (x1) Yes (x1)
External Analog Settings
Input
(256 Resolution)
Yes Yes
Memory Cassette Yes Yes
Function Blocks
(ladder diagrams or ST
language)
Yes Yes
Inverter Positioning No Yes
7-Segment Display Yes No
Program Capacity 20K Steps 10K Steps 5K Steps
Data Memory Capacity 32K Words 32K Words 10K Words
Processing Speed 0.1 μs/LD instruction, 0.3 μs/MOV instruction 0.55 μs/LD instruction, 1.84 μs/MOV instruction
Real-Time Clock Yes Yes
Removable Terminals Yes Yes
CP1W/CPM1A Expansion
Units
Yes (maximum 7 or 15 input words/15 output words) Yes (maximum 3) Yes (maximum 1)
CJ-Series Special I/O and
CPU Bus Units
Yes (maximum 2) No No
Series
H
L
E
Program capacity
Y: 20K steps
X: 20K steps
M: 10K steps
L: 5K steps
N: 8K steps
E: 2K steps
Number of built-in
normal I/O points
60: 60 I/O points
40: 40 I/O points
30: 30 I/O points
20: 20 I/O points
14: 14 I/O points
10: 10 I/O points
Power supply
A: AC
D: DC
Output classification
R: Relay Outputs
T: Transistor outputs
(sinking)
T1: Transistor outputs
(sourcing)
Input classification
D: DC inputs
NOTE: Not all combinations may be possible. See manual for details.
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7
CPU units
CP1E
CP1L-L14D_-_ CP1L-L10D_-_ CP1E-N40D_-_ CP1E-N30D_-_ CP1E-N20D_-_ CP1E-E40DR-A CP1E-E30DR-A CP1E-E20DR-A
8 Inputs
6 Outputs
6 Inputs
4 Outputs
24 Inputs
16 Outputs
18 Inputs
12 Outputs
12 Inputs
8 Outputs
24 Inputs
16 Outputs
18 Inputs
12 Outputs
12 Inputs
8 Outputs
Yes Yes
Yes No
Yes Yes
Yes No
54 10 160 150 20 160 150 20
6
100 kHz maximum*1 6 10 kHz maximum*1
2 axes
100 kHz maximum*1 No
No Built-in RS-232C port. One serial port can be added
(CP1W-CIF01, CP1W-CIF11, CP1W-CIF12)
Built-in RS232C port. Se-
rial port cannot be added
No
No No No
No No
Yes (x2) Yes (x2)
No
No No
No No
No No
No No
8K steps 2K steps
8K words 2K words
1.19 μs/LD instruction, 7.9 μs/MOV instruction
Yes (with optional battery) No
No
No Yes (maximum 3) No Yes (maximum 3) No
No
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8
CP1 Options and accessories
Option boards
RS-232C
Option Board
CP1W-ClF01
RS-422A/485
Option Board
CP1W-ClF11
Memory Cassette
CP1W-ME05M
LCD Option
Board
CP1W-DAM01
Ethernet Option
Board
CP1W-CIF41
RS-422A/485
(Isolated-type)
Option Board
CP1W-ClF12
DeviceNet I/O Link Unit
CPM1A-DRT21
Inputs: 32 bits
Outputs: 32 bits
CP1W-CN811
I/O Connecting Cable: 80 cm
I/O Connecting Cable
Temperature Sensor Unit CJ Unit Adapter
DeviceNet I/O
Link Unit
PROFIBUS-DP I/O Link Unit
CPM1A-PRT21
Inputs: 16 bits
Outputs: 16 bits
PROFIBUS-DP I/O
Link Unit
CompoBus/S I/O Link Unit
CP1W-SRT21
Inputs: 8 bits
Outputs: 8 bits
CompoBus/S I/O
Link Unit
CP1W-TS001
Thermocouple inputs: 2
CP1W-TS002
Thermocouple inputs: 4
CP1W-TS101
Platinum-resistance thermometer inputs: 2
CP1W-TS102
Platinum-resistance thermometer inputs: 4
CP1W-EXT01
CJ Unit adapter for use with CJ1H.
Includes CJ endplate.
Note: CPM1A Expansion Unit and Expansion I/O Units can be used with CP1H, CP1L or CP1E CPU Units under the
same conditions as for the CP1W.
CP1W/CPM1A Expansion Units include
I/O Connection Cables (in lengths of
approx. 6 cm) for side-by-side
connection.
Battery Set
Battery Set
CP1W-BAT01
Switch Input Board
USB Programming
Cable
CP1W-20EDR1
DC inputs: 12
Relay outputs: 8
CP1W-16ER
Relay outputs: 16
CP1W-40EDR
DC inputs : 24
Relay outputs: 16
CP1W-40EDT
DC inputs: 24
Transistor outputs (sinking): 16
CP1W-40EDT1
DC inputs: 24
Transistor outputs (sourcing): 16
CP1W-8ED
DC inputs: 8
CP1W-8ER
Relay outputs: 8
CP1W-8ET
Transistor outputs (sinking): 8
CP1W-8ET1
Transistor outputs (sourcing): 8
Expansion I/O Units
Analog Units
Analog Input Unit
CP1W-AD041
Analog inputs: 4 (resolution: 6,000)
Analog Output Unit
CP1W-DA041
Analog outputs: 4 (resolution: 6,000)
Analog I/O Unit
CP1W-MAD11
Analog inputs: 2 (resolution: 6,000)
Analog outputs: 1 (resolution: 6,000)
CP1W-32ER
Relay outputs: 32
CP1W-32ET
Transistor outputs (sinking): 32
CP1W-32ET1
Transistor outputs (sourcing): 32
CP1W-16ET
Transistor outputs (sinking): 16
CP1W-16ET1
Transistor outputs (sourcing): 16
CP1W-CN221
USB Programming cable
A-type male to B-type male,
Length: 1,8 m
Switch Input Board
CP1W-SWB06
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