Omron SmartVision MX User manual

I608-E-01
SmartVision MX
Userʼs Guide

Copyright Notice
The information contained herein is the property of Omron Adept Technologies, Inc., and shall
not be reproduced in whole or in part without prior written approval of Omron Adept Tech-
nologies, Inc. The information herein is subject to change without notice and should not be con-
strued as a commitment by Omron Adept Technologies, Inc. The documentation is periodically
reviewed and revised.
Omron Adept Technologies, Inc., assumes no responsibility for any errors or omissions in the
documentation. Critical evaluation of the documentation by the user is welcomed. Your com-
ments assist us in preparation of future documentation. Please submit your comments to: tech-
[e-mail].
Copyright 2014, 2016 by Omron Adept Technologies, Inc. All rights reserved.
Any trademarks from other companies used in this publication
are the property of those respective companies.
Created in the United States of America
SmartVision MX User’s Guide, 14362-000 Rev. B
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Table of Contents
Chapter 1: Introduction 5
1.1 Product Description 5
Features 5
What Comes with a SmartVision MX? 6
What Doesn’t Come with a SmartVision MX? 8
1.2 How Can I Get Help? 8
Related Manuals 8
Chapter 2: Safety 9
2.1 Warnings, Cautions, and Precautions 9
2.2 Safety Precautions 10
2.3 What to Do in an Emergency or Abnormal Situation 10
2.4 Additional Safety Information 10
Manufacturer’s Declarations 10
Robot Safety Guide 10
Chapter 3: Installation 11
3.1 Inspecting 11
3.2 Transport and Storage 11
3.3 Mounting the SmartVision MX 11
Space Around the Chassis 11
Desk-top Mounting 11
Stack Mounting 12
3.4 Connecting Power 14
External Power Supply 14
Installing 24 VDC Connector 15
Connecting to a SmartController 17
3.5 Connecting Display, Keyboard, and Mouse 17
Chapter 4: Connectors and Indicators 19
Camera Side 19
Power/IO Side 20
4.1 Ethernet Ports 20
4.2 USB Ports 21
4.3 DVI- Ports 21
4.4 I/O Connections 21
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Table of Contents
4.5 Audio and Serial Ports 21
Chapter 5: Operation 23
5.1 Operating Environment 23
5.2 Turning Power ON and OFF 23
5.3 Checking the Licenses on the Dongle 23
Chapter 6: Technical Specifications 25
6.1 Processor Specifications 25
6.2 Environmental Specifications 25
6.3 Power Requirements 25
6.4 Dimensions 25
6.5 Connections 26
Chapter 7: Options 27
7.1 License Options 27
7.2 Mounting 27
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SmartVision MX User’s Guide, 14362-000 Rev. B
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Chapter 1: Introduction
1.1 Product Description
The SmartVision MX is a Windows®7 Embedded industrial PC designed to run ACE soft-
ware. It is compatible with the SmartController line of products, or can be used with our robots
that don’t use a SmartController.
For inspection applications, the SmartVision MX industrial PC is designed to be a “plug-and-
play” vision system. Using a USB or GigE camera, along with ACE’s PC-based vision soft-
ware, the unit is a complete industrial vision solution.
When used with a SmartController, the SmartVision MX provides expanded vision processing
power for vision-guided robotics or inspection.
Figure 1-1. The SmartVision MX Industrial PC
Features
The SmartVision MX provides the following features:
lCompatibility with the SmartController line of products
lIntel PC platform, with Core i7 processor
lWindows 7 Embedded OS
lPorts for both Gigabit and USB 3.0 cameras
Four Gigabit ports provide Power over Ethernet.
lStandard Gigabit LAN

Chapter 1: Introduction
lStandard RS-232 interface
lBoth DVI-D and DVI-I ports
lUSB ports can support a keyboard and mouse, for standalone operation
lDVI-D or DVI-I ports can support a monitor, for standalone operation
What Comes with a SmartVision MX?
Hardware
The SmartVision MX includes:
lIntel®Core i7
l8 GB DDR3 memory
l64 GB mSATASSDdrive
The drive is partitioned into a C: drive and a D: drive. By default, the C: drive uses a
file-based write filter, to protect the Windows operating system and ACE software. We
recommend that you leave this write filter enabled for C: in normal use.
Because the OS and ACE software are on C:, you should be very cautious about using C:
for any other purpose, particularly for other applications.
lMatching connector for VDC input power
lA USB license dongle, which enables licenses for one of the following:
oACESight software, 2 camera support
oACE PackXpert, 1 controller support
oACE PackXpert with ACESight software, 2 camera and 1 controller support
oAny additional camera or controller licenses that you purchased
oOther licenses can be purchased to increase the number of cameras and con-
trollers supported.
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Chapter 1: Introduction
Figure 1-2. USB License Dongle in USB 2.0 Port 1
A SmartVision MX can support a total of eight cameras and four controllers.
NOTE: If you are going to use a SmartVision MX industrial PC with
ACESight, but without ACE PackXpert, the SmartController needs to have a
motion license.
Software
The following software is pre-loaded on the hard drive:
lWindows®7 Embedded
lACE
lACE Sight 3 (ACE-based vision software)
lDrivers for Basler ACEcameras (USB and GigE)
The SmartVision MX is designed to run ACE software. We do not support applications other
than ACE.
Options
For details on options, see Options on page 27.
lExtended licenses, enabled on the USB license dongle
lStack-mounting brackets
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Chapter 1: Introduction
What Doesn’t Come with a SmartVision MX?
l24 VDC power supply to power the SmartVision MX industrial PC (see External Power
Supply on page 14).
If you are using the SmartVision MX with a SmartController, you can generally use 24
VDC power from the SmartController to power the SmartVision MX. See Connecting to
a SmartController on page 17.
lCameras and camera cables
lKeyboard, mouse, and monitor
These should be user-supplied, so you can run the ACE and ACESight applications,
and well as control shutting down the industrial PC.
lIf power interruption is a concern, a UPS is recommended. Contact Omron Adept Tech-
nologies, Inc. for more information.
1.2 How Can I Get Help?
For details on getting assistance with your software or hardware, you can access the corporate
website:
http://www.ia.omron.com
Related Manuals
This manual covers the installation and startup of an SmartVision MX. The following manu-
als provide information on safety, related products, advanced configurations and system spe-
cifications.
Table 1-1. Related Manuals
Manual Title Description
Robot Safety Guide Contains safety information for our robots.
ACE User’s Guide Instruction for the use of the ACE software.
ACESight User’s Guide Instruction for the use of the ACESight software.
SmartController EX User's
Guide
Contains information on the installation and operation of the
optional SmartController EXand sDIO products.
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Chapter 2: Safety
2.1 Warnings, Cautions, and Precautions
There are six levels of special alert notation that are used in our manuals. In descending order
of importance, they are:
DANGER:This indicates an imminently hazardous electrical situ-
ation which, if not avoided, will result in death or serious injury.
DANGER:This indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING:This indicates a potentially hazardous electrical situ-
ation which, if not avoided, could result in serious injury or major
damage to the equipment.
WARNING:This indicates a potentially hazardous situation
which, if not avoided, could result in serious injury or major dam-
age to the equipment.
CAUTION:This indicates a situation which, if not avoided, could
result in damage to the equipment.
Precautions for SafeUse:This indicates precautions on what to
do and what not to do to ensure using the product safely.

Chapter 2: Safety
NOTE:Notes provide supplementary information, emphasize a point or procedure,
or give a tip for easier operation.
2.2 Safety Precautions
DANGER:An industrial robot can cause serious injury or death,
or damage to itself and other equipment, if the following safety
precautions are not observed.
lAll personnel who install, operate, teach, program, or maintain the system must read
this guide, read the Robot Safety Guide, and complete a training course for their respons-
ibilities in regard to the system.
lAll personnel who design the robot system must read this guide, read the Robot Safety
Guide, and must comply with all local and national safety regulations for the location in
which the system is installed.
lThe robot system must not be used for purposes other than described in the robot user’s
guide. Contact Omron Adept Technologies, Inc. if you are not sure of the suitability for
your application.
lThe user is responsible for providing safety barriers around the robot to prevent anyone
from accidentally coming into contact with the robot when it is in motion.
lPower to the robot and its power supply must be locked out and tagged out before any
maintenance is performed.
2.3 What to Do in an Emergency or Abnormal Situation
Press any E-Stop button (a red push-button on a yellow background) and then follow the
internal procedures of your company or organization for an emergency or abnormal situation.
If a fire occurs, use CO2 to extinguish the fire.
2.4 Additional Safety Information
Omron Adept Technologies, Inc. provides other sources for more safety information:
Manufacturer’s Declarations
This lists the standards with which our robots and controllers comply. The Manufacturer’s
Declarations are in the Manufacturer's Declarations Guide.
Robot Safety Guide
The Robot Safety Guide provides detailed information on safety for robots. It ships with each
robot.
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Chapter 3: Installation
The SmartVision MX should be shipped and stored in the supplied packaging, which is
designed to prevent damage from normal shock and vibration. You should protect the package
from excessive shock and vibration. For environmental specifications, refer to Environmental
Specifications on page 25.
3.1 Inspecting
Carefully inspect all packaging for evidence of damage during transit. If any damage is indic-
ated, request that the carrier’s agent be present at the time the package is opened.
Compare the actual items received (not just the packing slip) with your equipment purchase
order, and verify that all items are present and that the shipment is correct. Inspect each item
for external damage as it is unpacked. Contact Omron Adept Technologies, Inc. immediately if
any damage is evident. See “How Can I Get Help?” section on page 15.
Retain all containers and packaging materials. These items may be needed in the future to
settle a damage claim.
Remove the SmartVision MX. Mount it near the robot.
3.2 Transport and Storage
The SmartVision MX must be shipped and stored in a temperature-controlled environment,
within the range -25° to +60° C (-13° to 140° F). The recommended humidity range is 5 to 90%,
non-condensing.
It must always be stored and shipped in a clean, dry area that is free from condensation.
3.3 Mounting the SmartVision MX
NOTE:The SmartVision MX is not intended for use in hazardous environments
(explosive gas, water, dust, oil mist).
Space Around the Chassis
When the SmartVision MX is installed, allow adequate space around the unit for air cir-
culation.
Desk-top Mounting
The base of the industrial PC has tabs with holes for screwing it to the top of a flat surface.

Chapter 3: Installation
A
Units are mm (in.)
Detail A
124.0
(4.9)
240.0
(9.5)
260
(10.2)
4.25
(0.17)
10.0
(0.39) R4.0
(0.16)
Figure 3-1. Dimensions for Desk-top Mounting
NOTE:Use 6-32 UNC screws, or screws of similar length and specifications, for
mounting the processor to other equipment. The recommended screw length is 1/8
in. or 3.2 mm.
Stack Mounting
The SmartVision MX industrial PC can be stack-mount on top of a SmartController motion
controller, using two mounting brackets available as an option with the industrial PC. Two
views of one is shown in the following figure.
Figure 3-2. Side and Iso Views of SmartVision MX-SmartController Mounting Bracket
The mounting brackets are strictly a mechanical attachment. No electrical connections are
involved.
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Chapter 3: Installation
1. Screw one bracket to each end of the SmartController motion controller.
Use four of each of these connectors for each bracket:
oM3x10 stainless socket-head cap screws
oM3 high-collar split lock washers
oM3 stainless flat washers
Tighten the M3 screws to 1.2 Nm (10.6 in-lbf).
There are two sets of two threaded holes on each side of the ventilation holes on the
sides of the SmartController case. See the following figure.
2. Screw the SmartVision MX industrial PC to the top of the brackets, using the mounting
tabs on the bottom of the SmartVision MX.
The SmartVision MX tabs go on top of the brackets.
Use two of each of these connectors at each bracket:
oM4x8 stainless socket-head cap screws
oM4 stainless split lock washers
oM4 stainless flat washers
Tighten the M4 screws to 4.6 Nm (40.7 in-lbf).
Figure 3-3. SmartVision MX Mounted on a SmartController EX
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Chapter 3: Installation
NOTE:Connectors on the SmartVision MX are not shown in this graphic.
3.4 Connecting Power
Connect 24 VDC power to the input of the SmartVision MX.
External Power Supply
The SmartVision MX takes 4.2 A at 24 VDC. It requires filtered 24 VDC power.
NOTE: You must provide your own power supply. Make sure the power cables
and power supply conform to the specifications in the following table.
Customer-Supplied
Power Supply
24 VDC (-10%, +5%), 150 W (6 A)
Circuit Protection Not more than 8 A (below the amper-
age rating of the cable used)
Power Cabling 1.5 - 1.85 mm2(16-14 AWG), full-
cover, braided shield cable, maximum
length 10 meters
Shield Termination Braided shield connected to the left
wire slot of the VDC connector on the
power side of the SmartVision MX. On
the other end of the cable, the shield
should be connected to the power sup-
ply chassis.
CAUTION:Make sure you select a 24 VDC power supply that
meets the specifications in the preceding table. Using an under-
rated supply can cause system problems and prevent your equip-
ment from operating correctly. See the following table for a
recommended power supply.
Table 3-1. Recommended 24 VDC Power Supply
Vendor Name Model Ratings Mount
OMRON S8JX-G15024C 24 VDC, 6.5 A, 150 W Front Mount
OMRON S8JX-G15024CD 24 VDC, 6.5 A, 150 W DIN-Rail Mount
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Chapter 3: Installation
NOTE: The power requirements for the user-supplied power supply will vary
depending on the configuration of the SmartVision MX industrial PC and con-
nected devices. A minimum configuration requires 3.0 A at 24 VDC. However, a 24
V, 6 A power supply is recommended to allow for additional current draw from
connected external devices and digital I/O loads.
Installing 24 VDC Connector
In order to maintain compliance with EN standards, DC power must be delivered over a shiel-
ded cable, with the shield connected to the frame ground at both ends of the cable. Conductors
should be 1.5 mm2- 1.85 mm2(16 to 14 AWG). The maximum length for the 24 VDC cable is
10 meters.
Use the supplied connector to connect the user-supplied 24 VDC power supply to the SmartVi-
sion MX.
1. Locate the 24 VDC connector that is shipped with the SmartVision MX industrial PC.
See the following figure.
2. Strip 7 mm of insulation from the end of the wire that connects to the positive output of
the 24 VDC supply.
3. Insert the stripped end of the wire into the opening on the right side of the connector.
4. Using a small, flat-blade screwdriver (2.5 mm), tighten the screw clamp on the con-
nector.
5. Visually inspect the connection to ensure that the clamp has closed on the wire, not on
the insulation.
6. Gently pull on the wire to confirm that it is securely attached to the connector.
7. Repeat this process to connect the wire from the negative side of the power supply to
the center of the connector.
8. Repeat this process to connect the braided shield to the left side of the connector.
9. Plug the connector into the SmartVision MX industrial PC.
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Chapter 3: Installation
Figure 3-4. DC Connector with Wires
SmartVision MX
User-supplied
Power Supply
(24 VDC, 6 A)
User-supplied Shielded
Power Cable
Note: Use connector
supplied this end of cable
Optional
Fuse
Attach shield from user-supplied
cable to SmartVision MX using
left wire slot in 24 VDC connector Attach shield from user-
supplied cable to frame
ground on power supply
Circuit
protection
< 8 A
-+Frame Ground
+
-
Figure 3-5. Ground for 24 VDC Cable Connections
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Chapter 3: Installation
Connecting to a SmartController
The 24 VDC can be obtained from a SmartController if you are connecting the SmartVision
MX to one. The total current, used by both the SmartController and the SmartVision MX, as
well as any peripherals attached to them, must stay within the limits of your 24 VDC power
supply.
The 24 VDC power cable is user-supplied.
1. Connect a 24 VDC cable from XDC1 or XDC2 on the controller (whichever is not used)
to the 24 VDC connector on the SmartVision MX industrial PC.
2. Follow the instructions in the previous section for connecting VDC to the SmartVision
MX industrial PC.
If your system has sDIO or sMI6, these need to be placed between the SmartController and the
SmartVision MX industrial PC, so the power can be daisy-chained. The SmartVision MX
industrial PC has only one 24 VDC plug. The other units have two.
If you are connecting peripherals to the SmartVision MX industrial PC, you may need to run a
dedicated 24 VDC cable to the SmartVision MX industrial PC, rather than tapping power
from the controller or your power supply. Make sure you are not exceeding the current capa-
city of the controller 24 VDC plug.
3.5 Connecting Display, Keyboard, and Mouse
To connect a display to the SmartVision MX industrial PC, use either of the DVI- ports. If you
have a VGA display, you will need to use the DVI-I port with a VGA adapter.
Connect your keyboard and mouse to USB ports.
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Chapter 4: Connectors and Indicators
The SmartVision MX, shown in the following figures, can connect to many different peri-
pherals. This section describes the connectors and indicators available.
Camera Side
Gigabit Ethernet
with PoE
DVI-D
DVI-I
USB 3.0
Ethernet
USB 2.0
Figure 4-1. SmartVision MX Camera-side Connectors
lGigabit Ethernet ports with Power over Ethernet x 4
These can supply 15.4 W/port.
lDVI-D output
lDVI-I output
lUSB 3.0 ports x 4
lGigabit Ethernet ports x 2
lUSB 2.0 ports x 2
One is used for the USB license dongle.

Chapter 4: Connectors and Indicators
Power/IO Side
Input
Output
Audio RS232/485
RS232
VDC
In
Power
Button
LEDs
Figure 4-2. SmartVision MX Power-side Connectors
lPower button
lDigital inputs
up to 9 V tolerant
lDigital outputs
100 mA max @ 24 VDC
lAudio In and Audio Out ports
These are not used by the software.
lRS232/RS485 port
lRS232 port
lPower input
9 to 36 VDC, nominal 24 VDC @ 4.2 A
lHDDLED
lPower ON LED
4.1 Ethernet Ports
Any of the Ethernet ports can be used to connect to Ethernet devices. Four of the ports provide
Power over Ethernet, intended to provide the power needed for a GigE camera, though they
can also be used as general-purpose Ethernet ports.
To attach the industrial PC to a network or broadband device, connect an Ethernet cable
between the device and one of the Ethernet ports on the industrial PC.
CAUTION:Do not connect the SmartVision MX directly to the
internet. If the SmartVision MX is on a LAN that has Internet
access, make sure there is a firewall between the LAN and the
Internet in order to prevent unwanted and unauthorized network
traffic from reaching the SmartVision MX.
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