Omron NX1P2 series User manual

Machine Automation Controller
NX-series
NX1P2 CPU Unit
CPU Unit
Hardware User’s Manual
W578-E1-02
NX1P2-
NX1P2-1

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in
any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because
OMRON is constantly striving to improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the preparation of this manual. Neverthe-
less, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages
resulting from the use of the information contained in this publication.
• Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in Japan and other
countries for OMRON factory automation products.
• Microsoft, Windows, Windows Vista, Excel, and Visual Basic are either registered trademarks or trademarks of
Microsoft Corporation in the United States and other countries.
• EtherCAT®is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
• ODVA, CIP, CompoNet, DeviceNet, and EtherNet/IP are trademarks of ODVA.
• The SD and SDHC logos are trademarks of SD-3C, LLC.
Other company names and product names in this document are the trademarks or registered trademarks of their
respective companies.
Trademarks
Copyrights
NOTE
Microsoft product screen shots reprinted with permission from Microsoft Corporation.

1
Introduction
NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
Introduction
Thank you for purchasing an NX-series NX1P2 CPU Unit.
This manual contains information that is necessary to use the NX-series NX1P2 CPU Unit. Please read
this manual and make sure you understand the functionality and performance of the NX-series NX1P2
CPU Unit before you attempt to use it in a control system.
Keep this manual in a safe place where it will be available for reference during operation.
This manual is intended for the following personnel, who must also have knowledge of electrical sys-
tems (an electrical engineer or the equivalent).
• Personnel in charge of introducing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of installing and maintaining FA systems.
• Personnel in charge of managing FA systems and facilities.
For programming, this manual is intended for personnel who understand the programming language
specifications in international standard IEC 61131-3 or Japanese standard JIS B 3503.
This manual covers the following products.
• NX-series CPU Units
NX1P2-
NX1P2-1
• Serial Communications Option Board
NX1W-CIF
• Analog I/O Option Board
NX1W-ADB21
NX1W-DAB21V
NX1W-MAB221
Part of the specifications and restrictions for the CPU Units are given in other manuals. Refer to Rele-
vant Manuals on page 6 and Related Manuals on page 35.
Intended Audience
Applicable Products

CONTENTS
2NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
CONTENTS
Introduction ..............................................................................................................1
Intended Audience....................................................................................................................................... 1
Applicable Products ..................................................................................................................................... 1
CONTENTS................................................................................................................2
Relevant Manuals .....................................................................................................6
Manual Structure ......................................................................................................8
Page Structure ............................................................................................................................................. 8
Special Information ...................................................................................................................................... 9
Precaution on Terminology .......................................................................................................................... 9
Terms and Conditions Agreement ........................................................................10
Warranty, Limitations of Liability ................................................................................................................ 10
Application Considerations ........................................................................................................................ 11
Disclaimers ................................................................................................................................................ 11
Safety Precautions .................................................................................................12
Definition of Precautionary Information...................................................................................................... 12
Symbols..................................................................................................................................................... 12
Warnings.................................................................................................................................................... 13
Cautions..................................................................................................................................................... 16
Precautions for Safe Use.......................................................................................17
Precautions for Correct Use..................................................................................26
Regulations and Standards ...................................................................................30
Conformance to EU Directives .................................................................................................................. 30
Conformance to UL and CSA Standards ................................................................................................... 31
Conformance to KC Standards .................................................................................................................. 31
Software Licenses and Copyrights ............................................................................................................ 31
Versions ..................................................................................................................32
Checking Versions ..................................................................................................................................... 32
Unit Versions of CPU Units and Sysmac Studio Versions ......................................................................... 34
Related Manuals .....................................................................................................35
Terminology ............................................................................................................38
Revision History .....................................................................................................43
Sections in this Manual .........................................................................................45
Section 1 Introduction to NX-series Controllers
1-1 The NX-series Controllers ....................................................................................................1-2
1-1-1 Features...................................................................................................................................... 1-2
1-1-2 Introduction to the System Configurations ..................................................................................1-5
1-2 Specifications ........................................................................................................................ 1-8
1-3 Overall Operating Procedure for the CPU Unit ................................................................. 1-12
1-3-1 Overall Procedure ..................................................................................................................... 1-12
1-3-2 Procedure Details...................................................................................................................... 1-13

3
CONTENTS
NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
Section 2 System Configuration
2-1 Basic System Configuration................................................................................................. 2-2
2-1-1 EtherCAT Network Configuration................................................................................................ 2-3
2-1-2 NX Unit Configuration ................................................................................................................. 2-4
2-2 Connecting to the Sysmac Studio ....................................................................................... 2-6
2-3 Network Configuration.......................................................................................................... 2-7
Section 3 Configuration Units
3-1 CPU Units ............................................................................................................................... 3-2
3-1-1 Models and Specifications .......................................................................................................... 3-2
3-1-2 Part Names and Functions ......................................................................................................... 3-4
3-1-3 Operation Status Indicators ........................................................................................................ 3-6
3-1-4 Terminal Blocks......................................................................................................................... 3-10
3-1-5 Battery ...................................................................................................................................... 3-16
3-1-6 ID Information Indication........................................................................................................... 3-18
3-2 SD Memory Cards................................................................................................................ 3-19
3-2-1 Models and Specifications ........................................................................................................ 3-19
3-2-2 Purpose .................................................................................................................................... 3-19
3-3 Serial Communications Option Board............................................................................... 3-20
3-3-1 Models and Specifications ........................................................................................................ 3-20
3-3-2 Purpose .................................................................................................................................... 3-21
3-3-3 Part Names and Functions ....................................................................................................... 3-22
3-4 Analog I/O Option Board..................................................................................................... 3-25
3-4-1 Models and Specifications ........................................................................................................ 3-25
3-4-2 Purpose .................................................................................................................................... 3-26
3-4-3 Part Names and Functions ....................................................................................................... 3-27
3-5 Power Supply-related Units................................................................................................ 3-31
3-6 NX Units................................................................................................................................ 3-32
3-7 Sysmac Studio..................................................................................................................... 3-33
3-7-1 Model Numbers ........................................................................................................................ 3-33
3-7-2 Connection................................................................................................................................ 3-34
Section 4 Designing the Power Supply System
4-1 Power Supply System and Design Concepts ..................................................................... 4-2
4-1-1 Power Supply System and Types of Power Supplies ................................................................. 4-2
4-1-2 NX-series Power Supply-related Units .......................................................................................4-4
4-1-3 Design Concepts for Power Supply to the CPU Rack ................................................................ 4-6
4-2 Designing the NX Unit Power Supply System .................................................................... 4-7
4-2-1 Procedure for Designing the NX Unit Power Supply System ..................................................... 4-7
4-2-2 Calculation Example for the NX Unit Power Supply ................................................................... 4-8
4-3 Designing the I/O Power Supply System .......................................................................... 4-10
4-3-1 I/O Power Supply Method......................................................................................................... 4-10
4-3-2 Designing the I/O Power Supply from the NX Bus ....................................................................4-11
4-3-3 Designing the I/O Power Supply from External Sources .......................................................... 4-16
4-3-4 Designing I/O Power Supply for the Built-in I/O........................................................................ 4-16
4-3-5 Restrictions on Inrush Current for ON/OFF Operation ............................................................. 4-17
4-4 Selecting External Power Supplies and Protective Devices ........................................... 4-18
4-4-1 Selecting the Unit Power Supply .............................................................................................. 4-18
4-4-2 Selecting the I/O Power Supplies ............................................................................................. 4-20
4-4-3 Selecting Protective Devices .................................................................................................... 4-21

CONTENTS
4NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
Section 5 Installation and Wiring
5-1 Processing at Power ON and Power OFF ........................................................................... 5-3
5-1-1 Power ON Operation................................................................................................................... 5-3
5-1-2 Power OFF Operation................................................................................................................. 5-4
5-1-3 Resetting the Controller from the Sysmac Studio ....................................................................... 5-6
5-2 Fail-safe Circuits.................................................................................................................... 5-7
5-3 Mounting Units....................................................................................................................... 5-9
5-3-1 Installation in a Control Panel ................................................................................................... 5-10
5-3-2 Preparations for Installation ...................................................................................................... 5-14
5-3-3 Installing the CPU Unit.............................................................................................................. 5-16
5-3-4 Installing and Connecting NX Units........................................................................................... 5-20
5-3-5 Mounting the End Cover ........................................................................................................... 5-23
5-3-6 Mounting the End Plates........................................................................................................... 5-24
5-3-7 Attaching Markers ..................................................................................................................... 5-25
5-3-8 Installing and Removing the SD Memory Card ......................................................................... 5-26
5-3-9 Attaching and Removing Option Boards ................................................................................... 5-29
5-3-10 Battery Installation..................................................................................................................... 5-30
5-3-11 Removing the CPU Unit............................................................................................................ 5-33
5-3-12 Removing NX Units................................................................................................................... 5-34
5-3-13 Assembled Appearance and Dimensions ................................................................................. 5-35
5-4 Wiring ................................................................................................................................... 5-39
5-4-1 Wiring the Unit Power Supply ................................................................................................... 5-39
5-4-2 Wiring the Additional NX Unit Power Supply Unit ..................................................................... 5-40
5-4-3 Wiring the Additional I/O Power Supply Unit............................................................................. 5-40
5-4-4 Wiring the Protective Devices ................................................................................................... 5-40
5-4-5 Grounding ................................................................................................................................. 5-41
5-4-6 Wiring the Built-in EtherCAT Port.............................................................................................. 5-45
5-4-7 Wiring the Built-in EtherNet/IP Port........................................................................................... 5-45
5-4-8 Wiring to the CPU Unit Terminal Block......................................................................................5-45
5-4-9 Wiring the Built-in I/O ................................................................................................................ 5-58
5-4-10 Wiring the NX1W-CIF01 Serial Communications Option Board ............................................... 5-62
5-4-11 Wiring the NX1W-CIF11/-CIF12 Serial Communications Option Board.................................... 5-67
5-4-12 Wiring the Analog I/O Option Board.......................................................................................... 5-70
5-5 Control Panel Installation ...................................................................................................5-74
5-5-1 Temperature.............................................................................................................................. 5-74
5-5-2 Humidity .................................................................................................................................... 5-76
5-5-3 Vibration and Shock .................................................................................................................. 5-76
5-5-4 Atmosphere............................................................................................................................... 5-76
5-5-5 Electrical Environment .............................................................................................................. 5-77
5-5-6 Grounding ................................................................................................................................. 5-82
Section 6 Troubleshooting
6-1 Operation after an Error........................................................................................................ 6-2
6-1-1 Overview of NX1P2 CPU Unit Status..........................................................................................6-2
6-1-2 Fatal Errors in the CPU Unit........................................................................................................ 6-3
6-1-3 Non-fatal Errors in the CPU Unit ................................................................................................. 6-4
6-2 Troubleshooting .................................................................................................................. 6-11
6-2-1 Checking to See If the CPU Unit Is Operating .......................................................................... 6-11
6-2-2 Troubleshooting Flowchart for Non-fatal Errors ........................................................................ 6-12
6-2-3 Error Table................................................................................................................................. 6-13
6-2-4 Error Descriptions ..................................................................................................................... 6-32
Section 7 Inspection and Maintenance
7-1 Cleaning and Maintenance ................................................................................................... 7-2
7-1-1 Cleaning...................................................................................................................................... 7-2

5
CONTENTS
NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
7-1-2 Periodic Inspections.................................................................................................................... 7-2
7-1-3 Unit Replacement Precautions ................................................................................................... 7-4
7-2 Replacing the Battery............................................................................................................ 7-5
Appendices
A-1 Specifications ........................................................................................................................A-2
A-2 Dimensions ............................................................................................................................A-3
A-2-1 NX-series NX1P2 CPU Units...................................................................................................... A-3
A-2-2 End Cover................................................................................................................................... A-4
A-2-3 SD Memory Card ........................................................................................................................ A-4
A-2-4 Option Board............................................................................................................................... A-5
A-3 Version Information...............................................................................................................A-6
A-3-1 Relationship between Unit Versions of CPU Units and Sysmac Studio Versions.......................A-6
A-3-2 Functions That Were Added or Changed for Each Unit Version ................................................ A-8
A-4 Support Functions of the CPU Units and Restrictions on the NX Units ..........................A-9
Index

Relevant Manuals
6NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
Relevant Manuals
The following table provides the relevant manuals for the NX-series CPU Units. Read all of the manuals
that are relevant to your system configuration and application before you use the NX-series CPU Unit.
Most operations are performed from the Sysmac Studio Automation Software. Refer to the Sysmac Stu-
dio Version 1 Operation Manual (Cat. No. W504) for information on the Sysmac Studio.
Purpose of use
Manual
Basic information
NX-series CPU Unit
Hardware User’s Manual
NX-series NX1P2 CPU Unit
Hardware User's Manual
NJ-series CPU Unit
Hardware User’s Manual
NJ/NX-series CPU Unit
Software User’s Manual
NX-series NX1P2 CPU Unit
Built-in I/O and Option Board User’s Manual
NJ/NX-series
Instructions Reference Manual
NJ/NX-series CPU Unit
Motion Control User’s Manual
NJ/NX-series
Motion Control Instructions Reference Manual
NJ/NX-series CPU Unit
Built-in EtherCAT Port User’s Manual
NJ/NX-series CPU Unit
Built-in EtherNet/IP Port User’s Manual
NJ-series Database Connection CPU Units
User’s Manual
NJ-series SECS/GEM CPU Units
User’s Manual
NJ-series NJ Robotics
CPU Unit User’s Manual
NJ/NX-series
Troubleshooting Manual
Introduction to NX701 CPU Units
Introduction to NX1P2 CPU Units
Introduction to NJ-series Controllers
Setting devices and hardware
Using motion control
Using EtherCAT
Using EtherNet/IP
Software settings
Using motion control
Using EtherCAT
Using EtherNet/IP
Using the database connection service
Using the GEM Services
Using robot control
Using the NX1P2 CPU Unit functions
Writing the user program
Using motion control
Using EtherCAT
Using EtherNet/IP
Using the database connection service
Using the GEM Services
Using robot control
Programming error processing
Using the NX1P2 CPU Unit functions
Testing operation and debugging
Using motion control
Using EtherCAT
Using EtherNet/IP
Using the database connection service
Using the GEM Services
Using robot control
Using the NX1P2 CPU Unit functions

7
Relevant Manuals
NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
Learning about error management and
corrections*1
Maintenance
Using motion control
Using EtherCAT
Using EtherNet/IP
*1. Refer to the NJ/NX-series Troubleshooting Manual (Cat. No. W503) for the error management concepts and an overview of the error
items. Refer to the manuals that are indicated with triangles for details on errors for the corresponding Units.
Purpose of use
Manual
Basic information
NX-series CPU Unit
Hardware User’s Manual
NX-series NX1P2 CPU Unit
Hardware User's Manual
NJ-series CPU Unit
Hardware User’s Manual
NJ/NX-series CPU Unit
Software User’s Manual
NX-series NX1P2 CPU Unit
Built-in I/O and Option Board User’s Manual
NJ/NX-series
Instructions Reference Manual
NJ/NX-series CPU Unit
Motion Control User’s Manual
NJ/NX-series
Motion Control Instructions Reference Manual
NJ/NX-series CPU Unit
Built-in EtherCAT Port User’s Manual
NJ/NX-series CPU Unit
Built-in EtherNet/IP Port User’s Manual
NJ-series Database Connection CPU Units
User’s Manual
NJ-series SECS/GEM CPU Units
User’s Manual
NJ-series NJ Robotics
CPU Unit User’s Manual
NJ/NX-series
Troubleshooting Manual

Manual Structure
8NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
Manual Structure
The following page structure is used in this manual.
Note This illustration is provided only as a sample. It may not literally appear in this manual.
Page Structure
4-9
4 Installation and Wiring
NJ-series CPU Unit Hardware User’s Manual (W500)
stinUgnitnuoM3-4
4
stnenopmoCrellortnoCgnitcennoC1-3-4
4-3 Mounting Units
The Units that make up an NJ-series Controller can be connected simply by pressing the Units together
and locking the sliders by moving them toward the back of the Units. The End Cover is connected in the
same way to the Unit on the far right side of the Controller.
1Join the Units so that the connectors fit exactly.
2The yellow sliders at the top and bottom of each Unit lock the Units together. Move the sliders
toward the back of the Units as shown below until they click into place.
Precautions for Correct UsePrecautions for Correct Use
4-3-1 Connecting Controller Components
Connector
Hook Hook holes
Slider
Lock
Release
Move the sliders toward the back
until they lock into place.
Level 1 heading
Level 2 heading
Level 3 heading
Level 2 heading
A step in a procedure
Manual name
Special information
Level 3 heading
Page tab
Gives the current
headings.
Indicates a procedure.
Icons indicate
precautions, additional
information, or reference
information.
Gives the number
of the main section.
The sliders on the tops and bottoms of the Power Supply Unit, CPU Unit, I/O Units, Special I/O
Units, and CPU Bus Units must be completely locked (until they click into place) after connecting
the adjacent Unit connectors.

9
Manual Structure
NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
Special information in this manual is classified as follows:
Precautions for Safe Use
Precautions on what to do and what not to do to ensure safe usage of the product.
Precautions for Correct Use
Precautions on what to do and what not to do to ensure proper operation and performance.
Additional Information
Additional information to read as required.
This information is provided to increase understanding or make operation easier.
Version Information
Information on differences in specifications and functionality for CPU Units with different unit
versions and for different versions of the Sysmac Studio is given.
Note References are provided to more detailed or related information.
In this manual, “download” refers to transferring data from the Sysmac Studio to the physical Controller
and “upload” refers to transferring data from the physical Controller to the Sysmac Studio.
For the Sysmac Studio, synchronization is used to both upload and download data. Here, “synchronize”
means to automatically compare the data for the Sysmac Studio on the computer with the data in the
physical Controller and transfer the data in the direction that is specified by the user.
Special Information
Precaution on Terminology

Terms and Conditions Agreement
10 NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
Terms and Conditions Agreement
Exclusive Warranty
Omron’s exclusive warranty is that the Products will be free from defects in materials and workman-
ship for a period of twelve months from the date of sale by Omron (or such other period expressed in
writing by Omron). Omron disclaims all other warranties, express or implied.
Limitations
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF
THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based
on infringement by the Products or otherwise of any intellectual property right.
Buyer Remedy
Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally
shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-com-
plying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal
to the purchase price of the non-complying Product; provided that in no event shall Omron be
responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products
unless Omron’s analysis confirms that the Products were properly handled, stored, installed and
maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of
any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies
shall not be liable for the suitability or unsuitability or the results from the use of Products in combi-
nation with any electrical or electronic components, circuits, system assemblies or any other materi-
als or substances or environments. Any advice, recommendations or information given orally or in
writing, are not to be construed as an amendment or addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CON-
SEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY
WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT,
WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on
which liability is asserted.
Warranty, Limitations of Liability
Warranties
Limitation on Liability; Etc

11
Terms and Conditions Agreement
NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
Omron Companies shall not be responsible for conformity with any standards, codes or regulations
which apply to the combination of the Product in the Buyer’s application or use of the Product. At
Buyer’s request, Omron will provide applicable third party certification documents identifying ratings
and limitations of use which apply to the Product. This information by itself is not sufficient for a com-
plete determination of the suitability of the Product in combination with the end product, machine, sys-
tem, or other application or use. Buyer shall be solely responsible for determining appropriateness of
the particular Product with respect to Buyer’s application, product or system. Buyer shall take applica-
tion responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or
any consequence thereof.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for
the user in determining suitability and does not constitute a warranty. It may represent the result of
Omron’s test conditions, and the user must correlate it to actual application requirements. Actual perfor-
mance is subject to the Omron’s Warranty and Limitations of Liability.
Product specifications and accessories may be changed at any time based on improvements and other
reasons. It is our practice to change part numbers when published ratings or features are changed, or
when significant construction changes are made. However, some specifications of the Product may be
changed without any notice. When in doubt, special part numbers may be assigned to fix or establish
key specifications for your application. Please consult with your Omron’s representative at any time to
confirm actual specifications of purchased Product.
Information presented by Omron Companies has been checked and is believed to be accurate; how-
ever, no responsibility is assumed for clerical, typographical or proofreading errors or omissions.
Application Considerations
Suitability of Use
Programmable Products
Disclaimers
Performance Data
Change in Specifications
Errors and Omissions

Safety Precautions
12 NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
Safety Precautions
The following notation is used in this manual to provide precautions required to ensure safe usage of an
NX-series Controller. The safety precautions that are provided are extremely important to safety.
Always read and heed the information provided in all safety precautions.
The following notation is used.
Definition of Precautionary Information
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Additionally, there may be
severe property damage.
Caution Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury, or property damage.
Symbols
The circle and slash symbol indicates operations that you must not do.
The specific operation is shown in the circle and explained in text.
This example indicates prohibiting disassembly.
The triangle symbol indicates precautions (including warnings).
The specific operation is shown in the triangle and explained in text.
This example indicates a precaution for electric shock.
The triangle symbol indicates precautions (including warnings).
The specific operation is shown in the triangle and explained in text.
This example indicates a general precaution.
The filled circle symbol indicates operations that you must do.
The specific operation is shown in the circle and explained in text.
This example shows a general precaution for something that you must do.
The triangle symbol indicates precautions (including warnings).
The specific operation is shown in the triangle and explained in text.
This example indicates a precaution for high temperatures.

13
Safety Precautions
NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
Warnings
WARNING
During Power Supply
Do not touch any of the terminals or terminal blocks while the power is being
supplied.
Doing so may result in electric shock.
Do not attempt to take any Unit apart.
In particular, high-voltage parts are present in the Power Supply Unit while
power is supplied or immediately after power is turned OFF. Touching any of
these parts may result in electric shock. There are sharp parts inside the Unit
that may cause injury.
Fail-safe Measures
Provide safety measures in external circuits to ensure safety in the system if
an abnormality occurs due to malfunction of the CPU Unit, slaves, or Units or
due to other external factors affecting operation. Not doing so may result in
serious accidents due to incorrect operation.
Emergency stop circuits, interlock circuits, limit circuits, and similar safety
measures must be provided in external control circuits.
The Controller outputs may remain ON or OFF due to deposition or burning
of the output relays or destruction of the output transistors. As a countermea-
sure for such problems, external safety measures must be provided to
ensure safe operation of the system.
The CPU Unit will turn OFF digital outputs on the CPU Rack in the following
cases.
• While the CPU Unit is on standby until RUN mode is entered after the
power is turned ON
• If an error occurs in the power supply
• If a system initialization error occurs
Digital outputs on the CPU Rack will produce outputs according to the set-
tings in the following cases.
• If a CPU Unit error or CPU Unit reset occurs
• If a major fault level Controller error occurs
External safety measures must be provided to ensure safe operation of the
system in such cases.

Safety Precautions
14 NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
If there is interference in remote I/O communications or if a major fault level
error occurs, output status will depend on the products that are used.
Confirm the operation that will occur when there is interference in communi-
cations or a major fault level error, and implement safety measures.
Correctly set all of the settings in the slaves and Units.
If external power supplies for Units, slaves or other devices are overloaded
or short-circuited, the voltage will drop, outputs will turn OFF, and the system
may be unable to read inputs. Provide external safety measures in controls
with monitoring of external power supply voltage as required so that the sys-
tem operates safely in such a case.
Unintended outputs may occur when an error occurs in variable memory. As
a countermeasure for such problems, external safety measures must be pro-
vided to ensure safe operation of the system.
Provide measures in the communications system and user program to
ensure safety in the overall system even if errors or malfunctions occur in
data link communications or remote I/O communications.
The NX-series Controller continues normal operation for a certain period of
time when a momentary power interruption occurs. This means that the
NX-series Controller may receive incorrect signals from external devices that
are also affected by the power interruption. Accordingly, take suitable
actions, such as external fail-safe measures and interlock conditions, to
monitor the power supply voltage of the external device as required.
You must take fail-safe measures to ensure safety in the event of incorrect,
missing, or abnormal signals caused by broken signal lines, momentary
power interruptions, or other causes. Not doing so may result in serious acci-
dents due to incorrect operation.
Voltage and Current Inputs
Make sure that the voltages and currents that are input to the slaves and
Units are within the specified ranges.
Inputting voltages or currents that are outside of the specified ranges may
cause accidents or fire.

15
Safety Precautions
NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
Downloading
Always confirm safety at the destination before you transfer a user program,
configuration data, setup data, or device variables from the Sysmac Studio.
The devices or machines may perform unexpected operation regardless of
the operating mode of the CPU Unit.
Actual Operation
Check the user program, data, and parameter settings for proper execution
before you use them for actual operation.

Safety Precautions
16 NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
Cautions
Caution
Application
Do not touch any Unit when power is being supplied or immediately after the
power supply is turned OFF. Doing so may result in burn injury.
Wiring
Be sure that all terminal screws and cable connector screws are tightened to
the torque specified in the relevant manuals. The loose screws may result in
fire or malfunction.
When you connect a computer or other peripheral device to a Controller that
has a non-isolated DC power supply, either ground the 0-V side of the exter-
nal power supply for the Unit power supply or do not ground it at all.
If the peripheral devices are grounded incorrectly, the external power supply
for the Unit power supply may be short-circuited. Never ground the 24-V side
of the power supply, as shown in the following figure.
Online Editing
Execute online editing only after confirming that no adverse effects will be
caused by deviations in the timing of I/O. If you perform online editing, the
task execution time may exceed the task period, I/O may not be refreshed
with external devices, input signals may not be read, and output timing may
change.
Internal
power supply
circuit
(Non-isolated)
CPU Unit
Cable
External device
(e.g. computer)
External power supply
(Unit power supply)
Non-isolated Option Board,
Communication Interface Unit, etc.
Unit power
supply
terminals
Non-isolated DC
power supply

17
Precautions for Safe Use
NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
Precautions for Safe Use
• Do not attempt to disassemble, repair, or modify any Units. Doing so may result in malfunction or fire.
• Do not drop any Unit or subject it to abnormal vibration or shock. Doing so may result in Unit malfunc-
tion or burning.
• When transporting any Unit, use the special packing box for it. Also, do not subject the Unit to exces-
sive vibration or shock during transportation.
• Do not apply labels or tape to the Unit. When the Unit is installed or removed, adhesive or scraps
may adhere to the pins in the NX bus connector, which may result in malfunctions.
• Do not touch the pins in the NX bus connector on the Unit. Dirt may adhere to the pins in the NX bus
connector, which may result in malfunctions.
Transporting and Disassembly
Mounting
NG

Precautions for Safe Use
18 NX-series NX1P2 CPU Unit Hardware User’s Manual (W578)
• Do not write on the CPU Unit with ink within the restricted region that is shown in the following figure.
Also do not get this area dirty. When the Unit is installed or removed, ink or dirt may adhere to the
pins in the NX connector, which may result in malfunctions.
Refer to the user’s manual for the connected NX Unit for information on the restricted region for the
NX Unit.
• The End Cover has a metal portion and is heavier than it looks. Be careful not to drop it when han-
dling.
• Always connect to a ground of 100 Ωor less when installing the Units.
• Follow the instructions in this manual to correctly perform wiring.
Double-check all wiring and switch settings before turning ON the power supply.
• Use the methods that are specified in this manual for wiring the terminal blocks.
• Use crimp terminals for wiring the M3 screw terminal blocks. Do not connect bare stranded wires
directly to the M3 screw terminal blocks.
• Use the correct wiring parts and tools when you wire the system. Otherwise, cables may be
disconnected to cause short-circuit or wire breakage.
• Do not pull on the cables or bend the cables beyond their natural limit.
Do not place heavy objects on top of the cables or other wiring lines. Doing so may break the cables.
• Mount terminal blocks, connectors, and Option Boards only after checking the mounting location
carefully.
• Be sure that the terminal blocks, communications cables, and Option Boards with tightening screws
or locking devices are properly tightened to or locked into place.
• If the external power supply to a built-in output, Output Unit or slave has polarity, connect it with the
correct polarity. If the polarity is reversed, current may flow in the reverse direction and damage the
connected devices regardless of the operation of the Controller.
• When you insert a flat-blade screwdriver into a release hole on a screwless clamping terminal block
of CPU Unit, press it down with a force of 30N or less. Applying excessive force may damage the ter-
minal block.
Installation
Wiring
Restricted region
(shaded portion)
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