Omron V500-R2 Series User manual

Code Reader/OCR Tracing Products Group Catalog
High-accuracy, Multifunctional Readers
Ultra-compact, High-speed Readers
LOT. NO. S4153 2013 12 packs 2013.01.15
1 23456 7 89 10

2 3
2D Code Reader for DPM Multi Code ReaderBar Code Reader Optical Character Recognition Sensor Smart Camera
You can select the optimum products from OMRON’s wide lineup of tracing products.
We provide Readers for everything from Bar Codes and 2D Codes printed on paper or labels to DPM directly printed on workpieces.
The lineup also includes Readers that can read expiration dates and other text.
High speed: 1,000 scans/s
Long distance: 270 mm
World’s Smallest
Laser-type Bar Code Reader
V500-R2 Series
HDR function to cut out
ambient light interference.
Polarizing filter to cut
specular reflections.
Verification with master data.
Reads direct part marking codes.
Cuts halation from metallic surfaces.
High-power LED that is
effective for low contrast.
New OCR algorithm.
Easy application with no
dictionary registration.
Handles dot characters,
stamped characters, and more.
Multi Code Reader
FQ-CR1 Series
2D Code Reader for DPM
FQ-CR2 Series
Optical Character Recognition Sensor
FQ2-CH Series
Code reader, OCR, and inspections.
Lineup includes Integrated
Sensors and C-mounts.
High resolution of
760,000 or 1,300,000 pixels.
Smart Camera
FQ2-S4 Series
Conveyors
Ultra compact for possible mounting in rail gaps.
Stable reading of high-speed moving objects.
Semiconductor Manufacturing Equipment
World’s smallest reader handles 300-mm wafer loading ports.
Case Packers
Lineup of models with many installation
distances from 38 to 970 mm.
Stable reading of low-contrast codes.
Automotive
Processing Machines Cartoners
Cartoners
Prevention of mixing of different cartons by reading bar codes.
Labeler
Reading to check printing conditions.
Ultra Compact and Fast High-accuracy and Multifunctional
U
ltra
C
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a
ccura
c
c
y
a
n
d
M
o
na
l
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ultifun
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io
*1.According to OMRON investigation in January 2013.
*2.Performance may depend on the code that is read and the printing conditions.
OK OK
OK
Reading 2D Codes
Reading Bar Codes
Reading DPM 2D Codes Reading Bar Codes Hot-melt Detection Date Verification
OK
Code Reader and OCR Lineup
High-performance filters that cut
specular reflections from metallic or
glossy surfaces.
Multi-processing of everything needed for cartoners:
character verification, code reading, and inspections.
NEW
World’s Smallest *1
P4
Fastest reading in the class:
Reads moving objects at up to 500 m/min *2
Long distance: 125 mm
Ultra compact
Multi Code Reader
V400-R2 Series
NEW
P8P12 P12 P16 P20
OK
OK

2 3
2D Code Reader for DPM Multi Code ReaderBar Code Reader Optical Character Recognition Sensor Smart Camera
You can select the optimum products from OMRON’s wide lineup of tracing products.
We provide Readers for everything from Bar Codes and 2D Codes printed on paper or labels to DPM directly printed on workpieces.
The lineup also includes Readers that can read expiration dates and other text.
High speed: 1,000 scans/s
Long distance: 270 mm
World’s Smallest
Laser-type Bar Code Reader
V500-R2 Series
HDR function to cut out
ambient light interference.
Polarizing filter to cut
specular reflections.
Verification with master data.
Reads direct part marking codes.
Cuts halation from metallic surfaces.
High-power LED that is
effective for low contrast.
New OCR algorithm.
Easy application with no
dictionary registration.
Handles dot characters,
stamped characters, and more.
Multi Code Reader
FQ-CR1 Series
2D Code Reader for DPM
FQ-CR2 Series
Optical Character Recognition Sensor
FQ2-CH Series
Code reader, OCR, and inspections.
Lineup includes Integrated
Sensors and C-mounts.
High resolution of
760,000 or 1,300,000 pixels.
Smart Camera
FQ2-S4 Series
Conveyors
Ultra compact for possible mounting in rail gaps.
Stable reading of high-speed moving objects.
Semiconductor Manufacturing Equipment
World’s smallest reader handles 300-mm wafer loading ports.
Case Packers
Lineup of models with many installation
distances from 38 to 970 mm.
Stable reading of low-contrast codes.
Automotive
Processing Machines Cartoners
Cartoners
Prevention of mixing of different cartons by reading bar codes.
Labeler
Reading to check printing conditions.
Ultra Compact and Fast High-accuracy and Multifunctional
U
ltra
C
o
a
ccura
c
c
y
a
n
d
M
o
na
l
M
ultifun
c
t
io
*1.According to OMRON investigation in January 2013.
*2.Performance may depend on the code that is read and the printing conditions.
OK OK
OK
Reading 2D Codes
Reading Bar Codes
Reading DPM 2D Codes Reading Bar Codes Hot-melt Detection Date Verification
OK
Code Reader and OCR Lineup
High-performance filters that cut
specular reflections from metallic or
glossy surfaces.
Multi-processing of everything needed for cartoners:
character verification, code reading, and inspections.
NEW
World’s Smallest *1
P4
Fastest reading in the class:
Reads moving objects at up to 500 m/min *2
Long distance: 125 mm
Ultra compact
Multi Code Reader
V400-R2 Series
NEW
P8P12 P12 P16 P20
OK
OK

*According to OMRON investigation in January 2013.
Ambient Light Interference Guidelines
Florescent light
Sunlight
4,000 lx max.
80,000 lx max.
Resists Ambient Light Interference
Operation is possible with ambient illumination of up to
80,000 lx (sunlight), so the Code Reader can stably read
even near Photoelectric Sensors with little influence from
ambient light.
Bar Code Reader
Laser-type Bar Code Reader
V500-R2 Series
About 1/6th the Size
of a Business Card
High-speed Reading at 1,000 Scans/Second
A high-speed motor and new algorithm gives surprising
performance for the size to achieve stable reading even in
high-speed takt machines of around 66,000 items/hour.
Dirt Wear Blurring Shiny background Inconsistent background Dots
NEW
Enables Reading Imperfect Codes
Even though it is small, the V500-R2 with its new
algorithm is adept at reading even the most imperfect
codes. Raster scanning enables reading Bar Codes even
if they are partially dirty or missing.
4
The World’s Smallest Bar Code Reader
That Fits Essentially Anywhere
*
Bar
Co

Long Range Up to 270 mm
The wide reading distance from 60 to 270 mm lets you
handle variations in conveying and workpiece height
without changing the installation.
Reading Test Switch Provided
Just press the Scan button on the Reader to perform a read
test. The results are provided with the Read OK indicator
and buzzer. We achieved an operation that is simple
enough for essentially anyone to increase mounting
efficiency.
Verification with Master Data
You can verify character strings to see if they match
preset master data without a special device.
GS1-Databar (RSS) Supported
The data-rich GS1-Databar (RSS code) Bar Codes can also
be read.
60 to 270mm
40°
0 50 100 150 200 250 300
d
icator
sim
pl
e
o
unti
n
pl
e
ng
Minimum Readable Narrow Bar Width: 0.15 mm
Reading is even possible for Bar Codes with narrow bars of
0.15 mm.
0.15mm
Read OK Indicator
Scan Button
M
as
t
er Da
t
a
o
see if t
h
e
y
matc
h
ci
al
al
d
d
ev
ic
e.
e.
5
Reference Code
Verification with Reference Code
OK
OK
NG
2D Code Reader for DPM Multi Code ReaderBar Code Reader Optical Character Recognition Sensor Smart Camera

6Laser-type Bar Code Reader V500-R2 Series
Ordering Information
Ratings and Performance
*Unless otherwise specified, use a JAN x1 , MRD 63% or higher (PCS = 0.9 or higher) bar code with a pitch angle
α= 0º, a skew angle β= 15º, a tilt angle γ= 0º, and a curvature R = ∞.
Type Model
Laser-type Bar Code Reader V500-R2CF
OMRON PLC connecting cable D-sub 9-pin, 0.8M V509-W011
D-sub 9-pin, 5M V509-W016
PC/AT Connecting cable D-sub 9-pin, 0.8M V509-W011D
D-sub 9-pin, 5M V509-W016D
Model V500-R2CF
Direction of view Front view
Applicable
codes
Bar code
WPC(JAN/EAN/UPC), Codabar(NW-7), ITF, Industrial 2 of 5(STF), Code39, Code93, Code128, GS1-128(EAN-128),
GS1-Databar(RSS-14), GS1-Databar Limited(RSS Limited), GS1-Databar Expanded(RSSExpanded)
Number of reading digits No upper limit (depends on bar width and reading distance)
Reading
performance(*)
Minimum resolution Bar code: 0.15 mm
Contrast (PCS) 0.45 or more (white reflectance 70 % or more)
Reading distance 60 to 270 mm (At narrow bar: 0.5 mm)
Reading angle Within 40º (Including margins at left and right sides)
Pitch angle (α)±30º
Skew angle (β) ±60º (However, exclude from 10º upper side to 8º lower side)
Tilt angle (γ) ±25º
Reading of bar codes
on curved surfaces (R) R 20mm (UPC 12 digit)
Light source Red laser diode (Wave length: 650 nm)
Light output 1.0m W or less (Correspond to JIS class 2)
Scan type Raster scan
Number of scan 1000 scan/sec.
Interface
Communication
specification RS-232C
OK/NG outputs NPN open collector output (cable work required)
Function setting method Menu sheet reading method or host command method
Functional
specifications
Reading trigger External trigger (Transistor input), Trigger by command (RS-232C), Trigger a test reading by pressing the SCAN
button on the product
OK/NG signals OK signal is turned on to indicate a successful read
NG signal is turned on to indicate a successful read of a non-registered label
Indication LED OK LED (green) illuminates to indicate a successful read
Buzzer Notifies a successful reading with a buzzer sound (Muting available)
Power supply
specification
Power voltage 4.5 to 5.5 VDC
Consumption current During operation: 500 mA or less; during standby: 150 mA or less
Inrush current 2.0 A MAX
Environmental
specifications
Ambient temperature range At operation: 0 to + 45°C At storage: -20 to + 60°C
Ambient humidity range At operation and storage: 20 to 85% RH (with no icing or condensation)
Ambient atmosphere No corrosive gases
Ambient light Fluorescent lamp: 4,000lx or less, Sunlight: 80,000lx or less
Vibration resistance 10 to 150 Hz, half amplitude 0.35 mm, 3 directions (X/Y/Z), 8 minutes each 10 times
Degree of protection IP54 (IEC60529)
Weight
Main unit only Approximately 80 g
Including accessories Approximately 190 g (including mounting bracket, insulation plate and screws)
Packaged weight Approximately 270 g (including packing carton)
Dimensions Main unit Approximately 29(W) ×34.5(D) ×17(H)mm
Packing carton Approximately 245(W) ×110(D) ×40(H)mm
Input/output connector Round DIN connector
Code length Approximately 1.5 m
Minimum bending radius of cord Approximately 23 mm
Accessories Operation manual, menu sheet, mounting bracket, insulation plate, M3 ×6 screw (two), M3 ×8 screws (one),
M5 ×10 screws (two)
Material, Color
Upper case Magnesium diecast, black
Front panel PC, black
Labels PET
Reading window PMMA, transparent
Cable Polyvinyl chloride (PVC), black
Insulation plate ABS, black
Mounting bracket SUS304, silver

7
Reading range performance (typical example)
Dimensions (Unit: mm)
Related Manuals
Man.No. Model number Manual
Z334 V500-R2 Laser-Type Bar Code Reader V500-R2 Series User's Manual
0 100 200 300 400
40°
C
B
D
A
Reading distance
Narrowbar width
Explained with examples of
following conditions:
• Contrast: MRD 63 %(PCS = 0.9)
• Bar code: CODE39
• Installation condition:
Pitch angle α= 0°, skewangle β= 15°
Tilt angle γ= 0°, curvature R = ∞
(Unit: mm)
Pitch angle Skew angle
Tilt angle Curvature
*1. Distance from the end of the case.
Narrow bar width Reading distance (*1)
A 0.15mm 70 to 140mm
B 0.25mm 60 to 200mm
C 0.5mm 60 to 270mm
D 1.0mm 70 to 330mm
7
3.7
20 dia.
1637
Vinyl insulated round cord
3.8dia. 10-core Black
Standard length 1.5 m
Connector
18
54
23
13
38
12.65
Optical axis
3
18
5.5 dia.
6.65
5
°
10
°
15
°
24
9
21.02
4.45
81R
7.19
Mounting hole dimensions
2-M5
M3 Depth 3
13
6.65
Optical axis
29
6.25
7.3
17
M3
Depth 3
(34.5)
Bar Code Reader
V500-R2CF
Safety Precautions for Laser Equipment
WARNING
Avoid eye exposure to direct or scattered radiation reflected by a mirror surface.
Laser beam emitted from a laser has high power density and may become
blind when the beam is directed into eyes.
This warning label is attached to the
Bar Code Reader.
Never remove this label or place
objects in front of it.
Laser Label Indications
2D Code Reader for DPM Multi Code ReaderBar Code Reader Optical Character Recognition Sensor Smart Camera

About 1/3rd the Size
of a Business Card
Abo
ut
1
of a B
u
Multi Code Reader
The Ultra-small Multi-code Reader
That Can Handle Speed
Stable Reading of Imperfect Codes
The V400-R2 with its new algorithm is adept even the most imperfect codes. Even for codes that were previously difficult to read, you can
change the exposure time and gain to achieve the optimum settings to enable reading.
Distance Variations
There are two models in the
lineup to let you select the field
of view or installation distance
that is best for the equipment
type. Both models are the same
size, so additional design work
is not necessary to change the
model.
Verification with Master Data
You can verify character strings to see if they match preset
master data without a special device.
Multi Code Reader
V400-R2 Series
GS1-Databar (RSS) Supported
The data-rich GS1-Databar (RSS code) Bar Codes can
also be read. This enables reliable applications in the
pharmaceutical industry, where GS1-Databar (RSS code)
Bar Codes are becoming popular.
Body Resists Environments to IP65
IP65 protection is provided because that is generally the
level that is required to build devices into equipment.
That enables reliable application in harsh environments
subject to water and mist.
G
S
1
-
D
a
t
a
b
a
r
(
R
S
S
)
S
u
p
p
o
r
t
G
nments to IP6
5
GS1-
D
5
t
Reading Test Switch Provided
We achieved an operation that is simple enough for essen-
tially anyone. Just press the Scan button on the Reader to
perform a read test. The results are provided with the Read
OK indicator and buzzer.
Reading Window
Buzzer Sound Hole
Scan Button
Read OK Indicator
Aiming
A guide light lets you easily find the ideal installation
position. You can easily and quickly position the codes
with the aiming function.
0
10
20
30
40
50
60
70
80
90
100
110
120
130
65
mm
125
mm
48×31
48×31
mm
mm
48×31
mm
93×59
93×59
mm
mm
93×59
mm
p
erfec
t
Co
d
e
s
ep
ep
t
t
ev
ev
en
t
he
mos
t
t
im
im
pe
pe
rf
rf
ec
ec
t
co
de
s.
E
E
ve
e
n for co
de
d
s that were previously
d
ifficult to read, you can
h
h
ieie
veve
t
t
hehe
oo
pt
pt
imim
um
um
s
et
t
ti
ng
ng
s
to
to
e
e
na
b
le readin
g.
Improves Machine Takt Time with the
Fastest Reading in the Class:
Reads Moving Objects at Up to 500 m/min*
It is not just the size that makes this Reader easy to build
into equipment. It enables stable reading of moving objects
on high-speed lines. Build it into equipment to read moving
objects, which is achieved with a new algorithm.
* Performance may depend on the code that is read and the printing conditions.
Dirt Wear Blurring Shiny background Inconsistent background Dots
Standard Wear Low contrast Distortion DotsDamage
NEW
Positioning Function
C
ode
R
M
ulti
C
2D Code Reader for DPM Multi Code ReaderBar Code Reader Optical Character Recognition Sensor Smart Camera
89

About 1/3rd the Size
of a Business Card
Abo
ut
1
of a B
u
Multi Code Reader
The Ultra-small Multi-code Reader
That Can Handle Speed
Stable Reading of Imperfect Codes
The V400-R2 with its new algorithm is adept even the most imperfect codes. Even for codes that were previously difficult to read, you can
change the exposure time and gain to achieve the optimum settings to enable reading.
Distance Variations
There are two models in the
lineup to let you select the field
of view or installation distance
that is best for the equipment
type. Both models are the same
size, so additional design work
is not necessary to change the
model.
Verification with Master Data
You can verify character strings to see if they match preset
master data without a special device.
Multi Code Reader
V400-R2 Series
GS1-Databar (RSS) Supported
The data-rich GS1-Databar (RSS code) Bar Codes can
also be read. This enables reliable applications in the
pharmaceutical industry, where GS1-Databar (RSS code)
Bar Codes are becoming popular.
Body Resists Environments to IP65
IP65 protection is provided because that is generally the
level that is required to build devices into equipment.
That enables reliable application in harsh environments
subject to water and mist.
G
S
1
-
D
a
t
a
b
a
r
(
R
S
S
)
S
u
p
p
o
r
t
G
nments to IP6
5
GS1-
D
5
t
Reading Test Switch Provided
We achieved an operation that is simple enough for essen-
tially anyone. Just press the Scan button on the Reader to
perform a read test. The results are provided with the Read
OK indicator and buzzer.
Reading Window
Buzzer Sound Hole
Scan Button
Read OK Indicator
Aiming
A guide light lets you easily find the ideal installation
position. You can easily and quickly position the codes
with the aiming function.
0
10
20
30
40
50
60
70
80
90
100
110
120
130
65
mm
125
mm
48×31
48×31
mm
mm
48×31
mm
93×59
93×59
mm
mm
93×59
mm
p
erfec
t
Co
d
e
s
ep
ep
t
t
ev
ev
en
t
he
mos
t
t
im
im
pe
pe
rf
rf
ec
ec
t
co
de
s.
E
E
ve
e
n for co
de
d
s that were previously
d
ifficult to read, you can
h
h
ieie
veve
t
t
hehe
oo
pt
pt
imim
um
um
s
et
t
ti
ng
ng
s
to
to
e
e
na
b
le readin
g.
Improves Machine Takt Time with the
Fastest Reading in the Class:
Reads Moving Objects at Up to 500 m/min*
It is not just the size that makes this Reader easy to build
into equipment. It enables stable reading of moving objects
on high-speed lines. Build it into equipment to read moving
objects, which is achieved with a new algorithm.
* Performance may depend on the code that is read and the printing conditions.
Dirt Wear Blurring Shiny background Inconsistent background Dots
Standard Wear Low contrast Distortion DotsDamage
NEW
Positioning Function
C
ode
R
M
ulti
C
2D Code Reader for DPM Multi Code ReaderBar Code Reader Optical Character Recognition Sensor Smart Camera
89

10 Multi Code Reader V400-R2 Series
Ordering Information
Ratings and Performance
*Unless otherwise specified, the reading performance is defined with angle α= 0º, β= +15º, γ= 0º, R = ∞; illuminance:100 to 2001x, reading rate: 90% or more.
•QR code is the registered trademark of DENSO WAVE.
Type Model
Multi Code Reader Working distance 65mm V400-R2CF65
Working distance 125mm V400-R2CF125
OMRON PLC connecting cable D-sub 9-pin, 0.8M V509-W011
D-sub 9-pin, 5M V509-W016
PC/AT Connecting cable D-sub 9-pin, 0.8M V509-W011D
D-sub 9-pin, 5M V509-W016D
Model V400-R2CF65 V400-R2CF125
Direction of view Front view
Applicable
codes
Bar code
WPC(JAN/EAN/UPC), Codabar(NW-7), ITF, Industrial 2 of 5, Code39,Code93, Code128,
GS1-128(EAN-128), GS1-Databar(RSS-14),GS1-Databar Limited(RSS Limited),
GS1-Databar Expanded (RSS Expanded), GS1-Databar Composite(RSS Composite)
2D code QR code, DataMatrix(ECC200), MicroQR code, PDF417, MicroPDF417,AztecCode, MaxiCode, Codablock-F
Reading
performance (*)
Number of reading digits No upper limit (depends on bar width and reading distance)
Light source Two red LEDs (wave length: 617 nm)
Aiming light One green LED (wave length: 528 nm)
Minimum resolution Bar code: 0.076 mm
2D code: 0.169 mm
Bar code: 0.127 mm
2D code: 0.212 mm
Image capture device Monochrome CMOS
Effective number of pixels 754 ×480 pixels
Working distance (WD) 65mm 125mm
Field of view Approximately 48 ×31(for WD = 65 mm) Approximately 93 ×59(for WD = 125 mm)
Pitch angle (α)±50º
Skew angle (β) ±50º
Tilt angle (γ) ±180º
Reading of bar codes
on curved surfaces (R) R 20mm (UPC 12 line)
Interface Communication specification RS-232C
OK/NG outputs NPN open collector output (cable work required)
Function setting method Menu sheet reading method or host command method
Functional
specifications
Reading trigger
External trigger (Transistor input)
Trigger by command (RS-232C)
Trigger a test reading by pressing the SCAN button on the product
OK/NG signals
OK signal is turned on to indicate a successful read
OK signal is turned on to indicate a successful read of registered label
NG signal is turned on to indicate a successful read of a non-registered label
Indication LED OK LED (green) illuminates to indicate a successful read
Buzzer Notifies a successful reading with a buzzer sound (Muting available)
Power supply
specification
Power voltage 4.5 to 5.5 VDC
Consumption current During operation: 265 mA or less; during standby: 70 mA or less
Environmental
specifications
Ambient temperature range At operation: 0 to + 45ºC; At storage: -10 to + 60ºC
Ambient humidity range At operation and storage: 20 to 85% RH (with no icing or condensation)
Ambient atmosphere No corrosive gases
Ambient light Fluorescent lamp: 10,000lx or less, Sunlight: 100,000lx or less
Vibration resistance 10 to 150 Hz, half amplitude 0.35 mm, 3 directions (X/Y/Z), 8 minutes each 10 times
Degree of protection IP54 (IEC60529)
Weight
Main unit only Approximately 90 g
Including accessories Approximately 200 g (including mounting bracket and screws)
Packaged weight Approximately 280 g (including packing carton)
Dimensions Main unit Approximately 41(W) ×33(D) ×24(H) mm
Packing carton Approximately 240(W) ×110(D) ×40(H) mm
Input/output connector Round DIN connector
Code length Approximately 1.5 m
Minimum bending radius of cord Approximately 23 mm
Accessories Operation manual, menu sheet, mounting bracket, M2 ×6 screws (two), M5 ×10 screws (two)
Material, Color
Case PC, PET, black
Reading window PMMA, transparent
Cable Polyvinyl chloride (PVC), black
Mounting bracket SUS304, silver