Oneida Air Systems AXD002030AXL User manual

Rev: B 20220530LL Doc. #ZBM000036SDDXL
Appearance may vary slightly
Super Dust Deputy
6" XL Cyclone
#AXD002030AXL
U.S. Patent:
#7282074B1,
#7282074C1,
#D703401

Oneida Air Systems2
System Start-Up Information
1. Do not vacuum anything that is burning or smoking, such as cigarettes,
matches, hot ashes, or any hot substance!
2. Do not vacuum (or use this cyclone near) ammable or combustible
liquids, gases, or explosive dusts, such as gasoline or other fuels,
lighter uid, cleaners, oil-based paints, natural gas, hydrogen, coal dust,
magnesium dust, grain dust, aluminum dust, sugar dust, our dust or
gun powder.
3. To reduce the risk of health hazards from vapors or dusts, do not
vacuum toxic materials unless a HEPA lter is used. Do not use or store
near hazardous materials.
4. Dust can be ammable and explosive. Some dust can be toxic or cause
allergic reactions.
5. Wood dust mixtures are highly ammable and can be explosive.
NEVER introduce sparks or sources of ignition into collector.
a. Dump drum after each use.
b. Ground system.
6. NEVER leave wood dust in a building or vehicle.
7. Keep re extinguishers handy at all times.
8. Can be used for collecting non-ammable liquids.
9. Dispose of waste in a FIRE SAFE AREA.
READ THE SAFETY PRACTICES INSTALLATION AND
MAINTENANCE INSTRUCTIONS AND YOUR WET/ DRY
VACUUM’S OWNER’S MANUAL BEFORE ASSEMBLING
AND USING THE DUST DEPUTY
SOME DUSTS ARE HIGHLY FLAMMABLE OR
EXPLOSIVE. LEARN / KNOW WHAT YOU ARE DEALING
WITH. FOLLOW ALL LOCAL, STATE, FEDERAL & NFPA
CODES AND GUIDE LINES.

3oneida-air.com
Dimensions
38"
965 mm
31"
787 mm
6"
152 mm
6"
152 mm
19.1"
485 mm
Nominal dimensions shown. Dimensions subject to slight
variations in manufacturing.

Oneida Air Systems4
System Contents
ID Part number Part description Qty
A VXC180001A Cyclone with 6" Inlet 1
B RGZ125250 1/8"Thick x1/4" Neoprene Gasket 4 ft.
C AFS015920 1/4-20 X 3/4" Hex Head Bolt 6
D AFW025000 1/4" Flat Washer 12
E AFT000005 1/4" Whiz-Lock Nut 6
Please unpack the parts carefully and conrm you
have received each item listed here.
You will need the following:
• Two 7/16" Wrenches

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System Contents (Cont.)
B C D
E
A

Oneida Air Systems6
Assembly Instructions
1
FIG. 1
Draw a 6" diameter circle on your supplied lid. Carefully
cut out 6" hole in lid. Center the base of Cyclone (A) over
the hole in your lid and mark the placement of the bolt
holes. Use 5/16" drill bit to drill the bolt holes.
Note: Use the base of the Cyclone (A) for reference [FIG. 1].
6"

7oneida-air.com
Assembly Instructions (Cont.)
FIG. 2
Apply Gasket (B) around the discharge hole of the Cyclone
(A), making sure that the Gasket goes inside the bolt holes
and around the inlet hole [FIG. 2].
Note: Make sure ends of Gasket butt together and there are
no gaps. Dust collection systems cannot operate effectively
if there isn’t a complete seal. There must be NO air leaks.
2

Oneida Air Systems8
Assembly Instructions
Turn Cyclone (A) upside-down and align with the drum lid.
Secure to the drum lid with six Hex Bolts (C), twelve Flat
Washers (D), and six Whiz-Lock Nuts (E) [FIG. 3].
Note: oroughly tighten hardware to eliminate air leaks.
3
FIG. 3
D
E
C
A

9oneida-air.com
Assembly Instructions (Cont.)
Put Cyclone (A) and lid on top of your dust container and
seal it airtight.[FIG. 4].
4
FIG. 4
A

Oneida Air Systems10
Assembly Instructions (Cont.)
Connect the Cyclone's inlet (sideways facing port) to your
tool with hose or ductwork. e Cyclone's inlet is designed
to accept crimped ductwork ttings [FIG. 5].
Note: To connect 6" hose to the Super Dust Deputy XL's inlet,
Oneida Air Systems oers a specic adapter (#DAO060000)
to provide for easier installations.
5
A
FIG. 5
To
dust collector
To
Tool

11oneida-air.com
Assembly Instructions (Cont.)
Connect the Cyclone's outlet (upwards facing port) to your
collectors’ fan blower. e Cyclone's outlets are designed to
accept crimped ductwork ttings [FIG. 6].
Note: To connect 6" hose to the Super Dust Deputy XL's
outlet, Oneida Air Systems oers a specic adapter
(#DAO060000) to provide for easier installations.
6
A
FIG. 6
To
dust collector
To
Tool

Oneida Air Systems12
Assembly Instructions (Cont.)
Make sure there are no air leaks at the connections. Review
[FIG. 7] on common leak points.
Note: Make sure to check your dust drum frequently so you do
not overll it.
7
FIG. 7
Leak Point
Leak Point
Leak Point
Leak Point

13oneida-air.com
Troubleshooting
PROBLEM CAUSE SOLUTION
Not separating well.
(Only a tiny amount of
dust should reach the
collector).
Air leaks in the drum 1. Make sure the lid of the dust drum is in place and well seated.
2. Check for any damage to the foam seal of the lid.
3. Ensure the drum lid clamp is tight.
4. Check for holes or leaks in the dust drum.
5. Check for leaks along the ange of the cyclone.
6. Check for leaks on the outlet's shoulder connection.
Material swirls in
Cyclone and won't drop
into the dust container.
Material swirls in
Cyclone and won't drop
into the dust container.
Collecting large bulky
material
1. Large, bulkier material might swirl. Restart or temporarily cut
o air ow to drop material down.
Low Air Volume System clogged 1. Clean collector's lter per the manufacturer's specs.
2. Check all hose connections for a blockage in the hose.
Drum Collapsing Blocked airow 1. Ensure at least one gate is open during operation of your dust
collector.

Oneida Air Systems14
Accessories
6" Super Dust Deputy Hose Adapter
#DAO060000
• Allows for easier ex hose connections over
the cyclone's top port
• Outer diameter of 5.85" (3" total height)
Reducer
#DRL
• Raw on both ends and available in a variety
of pipe diameters. Raw ends can be crimped
when specied by customer
• Recommended to be crimped going into the
Super Dust Deputy inlet and outlet
Angle Brace Support Kit for Super
Cyclones
#AHX000004
• Provides additional stability for Super Dust
Deputy cyclones
• Ideal for congurations where the drum will
be moved around the shop
Dust Collector HEPA Cartridge Filter
Upgrade Kit
#FXK011820
• Upgrade your single-stage dust collector with
a retrot lter that can capture even the nest
of dusts

15oneida-air.com
Accessories (Cont.)
17 Gal Steel Drum Kit
#SEK170601
• Includes reinforced steel drum, steel lid with
pre-cut cyclone mounting holes, and locking-
lever ring clamp
SDD Cyclone Steel Drum Lid
#SEX355506
• Ships with pre-cut holes for installing the
Super Dust Deputy cyclones
• Ideal for DIYers creating their own dust
collection system
35 or 55 Gal. Steel Drum
#SES350000 and #SES550000
• Reinforced steel construction with enamel
painted exterior for long lasting durability
• Designed for use with dry waste only
• Includes locking-lever ring clamp
35 or 55 gal Drum Liner Bag Holders
#ABX000035 and #ABX000055
• Keeps liner bags in place during operation.
• Features several nger holes for easy liing
and removal from the liner bag.

Oneida Air Systems16
Tips and Tricks
Choose a drum and lid [FIG. 8a] that is:
a. Sealed Air Tight - If there are any cracks or leaks
present in the drum, lid, or anywhere in your
custom assembly, it will create a back draft that can
signicantly reduce the cyclone’s ability to separate.
b. Built With A Strong, Rigid Structure - Your drum and
lid should be reinforced or rigidly built to avoid caving
in due to the air pressure and to support the weight of
the cyclone.
Note: The suction provided by your dust collector will hold
down the lid when in use (if your seal is air-tight) but we
recommend using a sealing agent and simple latches for
added security [FIG. 8b].
1
latch
Super Dust Deputy
shown with 17
gal. Drum Kit
(SXK170601) and
Angle Brace Support
Kit (AHX000004A).
FIG. 8a FIG. 8b

17oneida-air.com
Tips and Tricks (Cont.)
Mount ex hose to the bottom of the Cyclone instead of
mounting the Cyclone directly to the lid. e components
you would need to complete this as shown in [FIG. 9a] are:
a. (x2) 6" Collared Flange*
b. (x2) Quick-Release Hose Clamp*
c. 6" Flex Hose. 5' is the shortest length we oer. If
needed, you can purchase longer lengths for your
setup*
d. Lid
e. Drum
f. Gasket/silicone for an air tight seal*
g. A Wall Mount or stand to support the Cyclone and to
easily remove the lid when emptying your drum
[FIG. 9b].(SMS050600)
Note: All components are available on our website.
*6" Dust Bin Hose Connection Kit (KDZ000013)
2
a
f
bc
d
e
FIG. 9a FIG. 9b
g

Oneida Air Systems18
Tips and Tricks (Cont.)
FIG. 10b
Upgrade your unit's ltration by either
a. Replacing the cloth bag lter on your single stage
collector with our HEPA Cartridge Filter Upgrade Kit
(FXK011820) [FIG. 10a]; or
b. Connecting our Super Cartridge Filter (FXK010039)
to your collector's fan housing and then mounting
it to the Super Dust Deputy cyclone [FIG. 10b].
Recommended components:
i. Square to Round Adapter. Call us at 866-387-
8822 Mon-Friday, 8am-5:30pm EST for help
choosing a compatible adapter.
ii. Adjustable Elbow (DEA900700)
iii. Super Cartridge Filter Retrot Kit (FXK010039)
3
iii
ii
i
FIG. 10a

19oneida-air.com
Tips and Tricks (Cont.)
Use metal instead of rigid PVC (plastic) ducting. Scientists,
engineers, and industry experts who work in insurance,
human safety, woodworking, and equipment manufacturing
consistently agree that plastic pipe (PVC) should not be
used in material (e.g. wood waste) conveying collection.
• Metal systems are much easier to disassemble and
change as your shop evolves.
• Static sparks arcing from the PVC pipe can jolt, injure
or startle personnel working on dangerous equipment.
Remember the shock from a shop-vacuum hose and
try to imagine what a dust collector can do.
• All commercial codes require metal pipe for wood
dust.
Oneida Air Systems offers metal pipe, as do all dust
collection experts in the industry. Metal pipe is used
because it provides substantially better performance, and
proper ttings are readily available [FIG. 11].
4
FIG. 11

Oneida Air Systems20
Tips and Tricks (Cont.)
Rely on the dust collection experts for guidance. Due
to technical limitations, we do not offer our consulting
services for shops using third-party dust collectors.
Unlike Oneida Air Systems, other manufacturers do not
provide real-world airow performance data. Without that
information, we cannot reliably size a ducting system for
those dust collectors.
The Super Dust Deputy was designed initially to be hooked
up to ex hose connections no longer than 20'. Metal duct
may allow for longer runs, but it all varies based on the
power of your blower/single stage collector.
Recommended best practices for ductwork:
a. Minimize the number of bends. See [FIG. 12a] for a
recommended drop setup.
b. Centrally locate the collector and keep ductwork runs
to a minimum. Locate your highest air requirement
machines closest to the collector. [FIG. 12b]
c. Use ttings designed for dust collection, not HVAC
ttings. [FIG 12c]:
i. 45 deg. wyes instead of 90 deg. tees.
ii. Long radius 90 deg. elbow instead of short radius
to create a gentle sweep.
d. Seal all ductwork with silicone, duct tape, or metal
tape. Well sealed ductwork will ensure you have
maximum air available. All joints on adjustable elbows
should be sealed after installation.
Further education is available at
oneida-air.com/blog/category/dust-collection
5