Optibike Pioneer Allroad User manual

This is the Unpacking Guide for the Optibike Pioneer
Allroad electric bicycle. The Guide provides
information required to remove the Allroad from the
box and assemble it. If you have not assembled a
bicycle before, it is recommended you take your
Pioneer to a local bike shop for assembly.

Pedal wrench
(15mm)
Knife, scissors or
wire cutters
Knife
4mm and 5mm
Allen wrenches
Caution: If you are not experienced in the assembly of a
bicycle, it is recommended the assembly be done by a
qualified bike shop.

Place the pioneer box in a dry area
where you will have room to work.
Note: Assembly of the bike is much easier
with two people.

Cut the tape and any
banding on the box
Open the top of the box.

Take a minute to check the box
and bike for any obvious shipping
damage.
If there is any damage, please take
pictures of damaged areas and
email to [email protected]
before continuing.
You can also call Optibike service
at 303.848.8382

Firmly grasp the bike by the
rear wheel and frame and lift up
and out of the box.
Place the bike on the floor.

Using cutters remove seat by
cutting the plastic tie.
Remove pedals.

Cut the nylon tie and remove
the front wheel skewer
Cut the nylon ties and
remove the front wheel.
Remove the shipping side
covers from the front wheel.

Unscrew the nut. Make sure
the spring does not fall off.
(if it does, the large end goes
towards the nut)
Insert the skewer into the
front wheel. The nut goes on
the side opposite the disk
brake.
Screw the nut on 2-3 turns.

Loosen the two Allen bolts on
stem, with a 4mm Allen
wrench, 1 turn.
Remove the rubber cap on
center Allen bolt.
Loosen the bolt 1/2 turn with
a 5mm Allen wrench.

Rotate the stem so it facing forward as
in the picture. Align the stem with
center of fork and wheel. Retighten the
center bolt ½ turn.
Replace the rubber cap on center Allen
bolt.
Gently tighten the two stem bolts back
and forth until both are evenly tight.
(do not tighten one all the way first)
Caution: Failure to correctly tighten the
handlebar stem can result in severe injury.

Loosen the four Allen bolts
on handlebar clamp with a
4mm Allen wrench.
Remove the handlebar clamp
Cut the plastic ties that hold
the handlebar to frame.

Align the handlebar in clamp. Be sure
all cables are routed without twisting.
(Thumb throttle should be on right
handlebar)
Rotate the display to allow access to
the four mounting bolts.
Install the front clamp and tighten the
four Allen bolts in a cross pattern.
Repeat several times until all bolts are
tightened evenly.
Caution: Failure to correctly tighten the
handlebar can result in severe injury.

Place the bike on the floor as in the
picture.
Remove the keys from the seat
clamp.
Slide the seat tube into the frame.
(A thin film of grease on seat tube
before inserting in frame is a good
idea, but not necessary at this
time)

Adjust the nut on the seat
clamp so when the clamp is
pushed in the seat is tight.
Adjust the seat so it is
aligned with frame tube.
You can adjust the height
of the seat after the bike is
assembled.

Remove the plastic
shipping spacer from the
front fork.
Pick up the bike and insert
the axle in the fork. Make
sure the disk is aligned
between the disk brake
pads.
Note: Installation of the front wheel is
much easier with two people.

Be sure the disk is installed
between the disk brake
pads.
Tighten the nut on right
side of wheel skewer a few
turns.

Press the clamp against the
fork. It should be tight as it is
pushed over.
If it is too loose, then tighten
nut on right side and try
again.
If it does not move all the
way towards the fork, loosen
the nut and try again.
Continue until the clamp has
a good tight fit.
Caution: Failure to correctly tighten the
front wheel skewer can result in severe
injury.

Your bike should now look
like the one to the right
and ready for the pedals.
Put on the left pedal first.
There is a “L” mark on the
pedal as in the picture.

Begin screwing the left pedal
on with your fingers. The left
pedal is a reverse thread, so
turn it counter clockwise.
Find the right pedal and verify
the “R” mark on the pedal.