Orthman 8315 cultivator User manual

INTRODUCTION

Orthman’s Vertical Fold Toolbars are the leading folding toolbars in the row crop industry. The innovative internal fold 4” x 24” cylinders can be set to fold

the toolbar to 90°, 115 °, 135°, or 180° making the Vertical Fold Toolbar the most versatile bar in agriculture. Vertical Fold Toolbars are factory set to fold to

the degree specied with the order. Vertical Fold Toolbars are available in size congurations up to 16 row 30”. The strong construction, utilizing 3/8” wall

tubing (1/2” wall tubing center sections on models totaling more than 30’ in total length), makes the Orthman Vertical Fold Toolbar a durable choice.

1-1

8315 Cultivator on Vertical Fold Toolbar

Category 3 or Category 4 three point hitches are available for Orthman Vertical Fold Toolbars and are available in multiple lengths and 3 dierent

hitch heights. Hinges are 14” wide and line-bored for smooth hinge movement and superior strength. All bars feature integrated bar stands, wing

rests (for toolbar foldings greater than 90°), safety lighting & decals.

This manual is considered to be an integral component of the

Vertical Fold Toolbar

and is designed to educate the owner and/or operator(s)

regarding safety, operation, maintenance, troubleshooting, and component identication. All personnel involved in the operation of this implement

are responsible for reading and understanding entire manual content. This manual is designed to keep the operator safe and knowledgeable as well

as prolong the life of the implement and maximize eld eciency. This manual should accompany the implement if it were ever to be sold.

We would like to thank you for placing your condence in Orthman Mfg., Inc. Your

Vertical Fold Toolbar

is manufactured to meet the highest

standards and is built with precision and strength to increase your agricultural operation’s dependability and protability.

Thank you for choosing Orthman.

INTRODUCTION

To The Dealer:

Inspect the implement thoroughly after assembly to be certain it is functioning properly before delivering it to the customer. The

following checklist is a reminder of points to cover. Check o each item as it is found satisfactory or after proper adjustment is

made.

Pre-Delivery Checklist

1. All Hardware properly tightened.

2. Lubrication of grease ttings.

3. All decals properly located and readable.

4. All implement tools and options are installed and set.

5. Check overall condition of implement.

6. Make sure Operator’s manual is included.

Date Set Up. Signature.

Delivery

Review the operator’s manual with the customer. Explain the following:

1. Introduce the machine to the customer. Give the customer this manual and encourage them to read it.

2. Make the customer aware of all the safety precautions that must be exercised when using and transporting this

machine.

3. Make customer aware of the dierent tooling options available.

4. This machine does not come set to run in the eld from the factory. The Field settings section in this manual is

meant to help set the machine for optimal performance. Explain all operating adjustments.

5. Explain to the customer that the life expectancy of this machine depends on regular maintenance as directed in

this manual.

6. Tell the customer to use the proper tools for service and make them aware of Orthman parts availability.

7. Write machine model number and serial number in the spaces provided below.

Date delivered. Signature.

Model Number.

Serial Number.

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INTRODUCTION

WARRANTY

Orthman Mfg., Inc. warrants the whole goods products it manufactures to be free from defects in material or workmanship for a period of one (1) year from

the date of sale of the product(s) to the original user. Products not manufactured, but supplied by Orthman Mfg., Inc. on Orthman products, are subject to,

conform with, and are limited to the warranty of our suppliers.

Orthman Mfg., Inc. warrants the parts it manufactures to be free from defects in material or workmanship for a period of ninety (90) days from the date

of delivery of the product(s) to the original user. Products not manufactured, but supplied by Orthman Mfg., Inc. on Orthman products, are subject to,

conform with, and are limited to the warranty of our suppliers.

Warranty of Orthman whole goods and/or parts applies only to material and workmanship. Misuse, misapplication, neglect, alteration, accident, normal

wear, or acts of God aecting Orthman products are not eligible for warranty.

Warranty of serial numbered goods will only be considered if the product has a completed Warranty Registration on le at Orthman. This Warranty

Registration must be completed and returned to Orthman within thirty (30) days of the sale of the product(s) to the original user.

No serial numbered

goods or related parts and/or labor will be warranted without a Warranty Registration on le.

Warranty issues falling within the rst thirty days of a

product’s use will be handled at the discretion of Orthman. Warranty of parts will not require a Warranty Registration, but proof of date of delivery of the

product to the original customer must be provided.

WARRANTY CLAIMS:

A warranty claim and request to return defective product(s) must be presented to the Orthman Service Department by the selling

dealer describing the defect in material or workmanship of an Orthman product(s) within ten (10) days of its discovery. This claim may be made via phone,

e-mail, fax, or written request. Claims for warranty of serial numbered goods must include the Orthman product serial number and model number. Claims

for warranty of partswill not require a product serial number or model number, but must be identied by an Orthman part number. Claims for warranty of

whole goods or parts must also include proof of date of sale of the product to the original customer by an Orthman dealer.

The Orthman Service Department will proceed in making a preliminary decision as to the eligibility of the claim for warranty consideration. After the

Orthman Service Department deems it necessary to proceed with warranty consideration, a Return Goods Authorization (RGA) will be completed by the

Orthman Service Department in conjunction with the selling dealer. Upon completion of the RGA, the defective product(s) must be returned to Orthman

to ensure warranty consideration. Defective product(s) must be returned to Orthman by either the selling dealer or the customer. Customer delivery of

defective product(s) must be approved by Orthman and the selling dealer prior to delivery. The defective product(s) in question must be sent, freight

prepaid, within sixty (60) days of the discovery of the product(s) failure and initial warranty claim. Replacement product(s) may be sent to the selling

dealer, directly to the customer, or picked up at the Orthman facility. Replacement product(s), sent directly to the customer or picked up must be approved

by Orthman and the selling dealer. At the discretion of the Orthman Service Department, replacement product(s) may be sent prior to, or after, the

Orthman Service Department receives the defective product(s).

Any variation in the above procedure is at the sole discretion of the Orthman Service Department.

No products will be accepted at Orthman without all proper paperwork completed including Warranty Registration and RGA(s).

Parts returned to Orthman without proper authorization will be returned to the sender at the sender’s expense.

Orthman agrees to handle all warranty claims in a timely manner and will inform dealers of any revisions or modications to the Orthman Warranty Policy.

Eligible warranty claims will be processed by Orthman within sixty (60) days of receiving failed product(s) or a valid service or repair labor claim. Eligible

warranty claims regarding returned product(s) or service and/or repair labor will be paid through a credit memo issued to the appropriate dealer’s account

as determined by the Orthman Service Department.

If a warranty claim is found to be ineligible for warranty coverage, the Orthman Service Department will be responsible to inform the dealer in order to

determine the course of action to be taken. Orthman reserves the right to make changes in specication and design without notice and without incurring

any obligations to owners of products previously sold.

Orthman Manufacturing Inc.

Lexington, Nebraska

Orthman provides this manual without warranty of any kind, expressed or implied. This manual

reects the product at the time of publication. All information within is based upon current

information on the publication date. Orthman assumes no responsibility for damages incurred due

to the use of the illustrations, information, and specications within this publication.

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INTRODUCTION

TABLE OF CONTENTS

INTRODUCTION

General Information -

Vertical Fold Tillage Toolbar

.........................................................................................................................1 - 1

Delivery Checklist. ..........................................................................................................................................................................1 - 2

Warranty Information ....................................................................................................................................................................1 - 3

Table of Contents ............................................................................................................................................................................1 - 4

IMPORTANT SAFETY INFORMATION

Farm Safety.....................................................................................................................................................................................2 - 1

Your Protection - Equipment Safety - Safety Alert Symbol ............................................................................................................2 - 3

Signal Words - Shutdown and Storage ...........................................................................................................................................2 - 4

Safe Transport - Warning and Safety Lights...................................................................................................................................2 - 5

Safe Operation - No Riders..............................................................................................................................................................2 - 6

Practice Safe Maintenance..............................................................................................................................................................2 - 7

Practice Safe Maintenance - Prepare for Emergencies ...................................................................................................................2 - 8

Anhydrous Ammonia - Liquid Fertilizer Precautions - Safety Never Hurts .....................................................................................2 - 9

Safety Decals ................................................................................................................................................................................2 - 10

Orthman Decals and Orthman Serial Tag......................................................................................................................................2 - 14

PREPARATION AND SETUP

Toolbar Component Identication..................................................................................................................................................3 - 1

Preparing the

Vertical Fold Tillage Toolbar - Implement-to-Tractor Connection

............................................................................3 - 2

Shipping Conguration...................................................................................................................................................................3 - 3

Light Kit Component Identication................................................................................................................................................ 3 -4

Light and Light Bracket Assembly ..................................................................................................................................................3 - 5

Light Cable Assembly .....................................................................................................................................................................3 - 6

Change Degree of Fold....................................................................................................................................................................3 - 7

Adjustable Wing Rest .....................................................................................................................................................................3 - 8

90 Degree Folding Process - SMV Sign Assembly...............................................................................................................................3 - 9

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INTRODUCTION

TABLE OF CONTENTS

FIELD SETTINGS

Field Operation................................................................................................................................................................................4 - 1

Rigid Lock Pin & Wing Leveling Bolts..............................................................................................................................................4 - 2

TROUBLESHOOTING

Tractor will not hook-up to toolbar .................................................................................................................................................5 - 1

Toolbar will not fold or unfold.........................................................................................................................................................5 - 2

Toolbar will not fold or unfold.........................................................................................................................................................5 - 3

Removal of internal cylinder assembly ...........................................................................................................................................5 - 4

Removal of internal cylinder assembly ...........................................................................................................................................5 - 5

Notes...............................................................................................................................................................................................5 - 6

MAINTENANCE

Practice Safe Maintenance..............................................................................................................................................................6 - 1

Torque Specications......................................................................................................................................................................6 - 2

Lubrication .....................................................................................................................................................................................6 - 3

Implement Inspection - Implement Storage ..................................................................................................................................6 - 4

PARTS IDENTIFICATION

Hitch Assembly (Category 3) ...........................................................................................................................................................7 - 1

Hitch Assembly (Category 4)...........................................................................................................................................................7 - 2

Hitch Clamp Assembly.....................................................................................................................................................................7 - 3

Internal Fold Assembly (180 degree fold) .......................................................................................................................................7 - 4

Internal Fold Assembly (16R30 Conguration)................................................................................................................................7 - 5

Toolbar Hinge Assembly..................................................................................................................................................................7 - 6

Hydraulic Cylinder Internal Components.........................................................................................................................................7 - 7

Hydraulic Hose Assembly ................................................................................................................................................................7 - 8

Light Mounts and SMV Bracket Assembly.......................................................................................................................................7 - 9

Light Kit Assembly - Wesbar .........................................................................................................................................................7 - 10

Light Kit Assembly - Cobo .............................................................................................................................................................7 - 11

Bar Stand Assembly.......................................................................................................................................................................7 - 12

Adjustable/180°/170° Wing Rest Assembly......................................................................................................................................7 - 13

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SAFETY INFORMATION

Farm Safety

Contraryto the popular image of fresh air andpeaceful surroundings, a farm is not a hazard-free work setting.

Everyyear, thousands of farm workers are injured andhundreds more die in farming accidents. According to the National Safety Council, agriculture is the

mosthazardous industry in the nation.

How You Can Improve Farm Safety

You can start by increasing your awareness of farming hazards and making a conscious effort to prepare for emergency situations including res, vehicle

accidents,electrical shocks from equipment and wires, and chemicalexposures. Be especially alert to hazards that may affect children and the elderly.

Minimizehazards by carefully selecting the products you buyto ensure that you provide good tools and equipment. Always use seat belts when operating

tractors,and establish and maintain good housekeeping practices. Hereare some other steps you can take to reduce illnesses and injuries on the farm:

•Read and follow instructions in equipment operator’s manualsand on product labels.

•Inspect equipment routinely for problems that may causeaccidents.

•Discuss safety hazards and emergency procedures with yourworkers.

•Install approved rollover protective structures, protective enclosures, orprotective frames on tractors.

•Make sure that guards on farm equipment arereplaced after maintenance.

•Review and follow instructions in material safety datasheets (MSDSs) and on labels that come with chemical products

and communicate information onthese hazards to your workers.

Health and Safety Hazards on Farms

Farmworkers including farm families and migrant workers areexposed to hazards such as the following:

Danger Potential Effect or Injury Prevention

Chemicals/Pes-

ticides

Skinand respiratory injury or death MSDS and proper Personal Protective Equipment. Review Manufacturersdata sheets

Cold Illness,Frostbite or death Dressproperly for the day.

Dust Respiratoryinjury or explosive combinations Be aware of your surroundings and activity

Electricity Shock, burns, re, death Use a qualied professional for wiring dangerous electrical devices. Never overload a circuit. Replace

damagedelectrical devices or cords. Electrical tape will not insulate you from injury.

Grainbins, Silos Entrapment, Suffocation, Explosion from formation of

dangerousgases and poisoning.

Makesure the bin is properly ventilated and maintained. Never walk the grain.

Handtools Injury including cuts abrasions, electrocution, strains,

sprainsand death

Makesure you hand tools are in good condition. Never leave a damaged toolingaccessible for someone

elseto use.

Highway trafc Collisionsresulting in injury or death Followregulations, stay alert. Avoid alcohol and use of communication devices while driving

Lifting& lifting

devices

Backinjury, sprains, strains. Falling material resulting

inbeing struck or crushed by heavy material

Useproper lifting technique. Get help when the load is too heavy. Inspect chains, strapsor cables routine-

lyto make sure they are in good condition.

Livestockhandling Serious injury or death resulting from being pinned

struckor trampled.

Alwaysmake sure you have adequate room and an escape route

Machinery/Equip-

ment

Cuts,abrasions, amputations, death. Thoroughlyread and understand your Owners Equipment Manual. Never operate the equipment without

guardsin place. Make sure the equipment can not be energized or otherwise putinto operation while you

areworking on it.

Manurepits Explosionfrom formation of dangerous gases. Suffo-

cation. Poisoning

Propermaintenance.

Mud Sprains,strains, entrapment and suffocation. Eye

injuryand skin irritation.

ProperPersonal Protective Equipment. In some conditions a “Spotter” may be needed.

Noise Hearingdamage PersonalProtective Equipment.

Ponds Drowning Weara life preserver and make sure help is readily available.

Slips/Trips/Falls Sprains,strains, back and neck injury, bone breaks

ordeath

Keepwork area free from clutter and organized. If working on anything elevated makesure you have

appropriateguarding and/or fall protection such as a harness and lanyard.

Sun/Heat Sunburn, Heat Stroke, shock, death Usecommon sense on excessively hot days, use sun screen, wear a hatand stay hydrated.

Toxicgases Skin and respiratory injury or death. Explosion. MSDSand proper Personal Protective Equipment. Review Manufacturers data sheets

Tractors Cuts,abrasions, amputations, death. Thoroughlyread and understand your Owners Equipment Manual. Never operate the equipment without

guardsin place. Anti-roll over devices.

Wells Electrocution,amputation, death Avoidcontact with water while working on an electrical device. Always be sure theequipment can/will not

beenergized during repair or maintenance. Make sure all guarding is in place.

SevereWeather Electrocution,“struck by” injuries, death Moveto a safe place. Lightening, hail and tornadoes are unpredictable.

Orthman Manufacturing, Inc. does not limit the potential effects or injuries nor prevention measures to those listed above. They are provided solely

as a guideline to making your farm life safer. Always consult your Owner/Operators Manual for specific tool and equipment safety requirements.

2-1

SAFETY INFORMATION

HighRisk Factors on Farms

Thefollowing factors may increase risk of injury orillness for farm workers:

•Age – Injury rates are highest among childrenage 15 and under and adults over 65.

•Equipment and Machinery – Most farm accidents andfatalities involve machinery. Proper machine guarding and doing equipment maintenance

accordingto manufacturers’ recommendations can help prevent accidents.

•Protective Equipment – Using protective equipment, such asseat belts on tractors, and personal protective equipment (such as safety gloves,

coveralls, boots, hats, aprons, goggles, face shields) could signicantly reduce farming injuries.

•Take precautions to prevent entrapment and suffocation causedby unstable surfaces of grain storage bins, silos, or hoppers. Never “walk the grain.”

• Be aware that methane gas, carbon dioxide, ammonia, and hydrogen sulde can form in unventilated grain silos and manure pits and can suffocate

orpoison workers or explode.

•Take advantage of safety equipment, such as bypassstarter covers, power take-off master shields, and slow-moving vehicle emblems.

•Medical Care – Hospitals and emergency medical careare typically not readily accessible in rural areas near farms.

The Benets of Improved Safety and Health Practices

OrthmanManufacturing Provides this document in the hope thateveryone that has a job to do, does it SAFELY. Our goal and yours should be to end

eachday in the best possible health. Better safety andhealth practices reduce fatalities, injuries, and illnesses as well as associated costs such as

workers’compensation insurance premiums, lost production, and medical expenses.A safer and more healthful workplace improves morale and

productivity.

2-2

SAFETY INFORMATION

FOR YOUR PROTECTION

READ AND UNDERSTAND THE ENTIRE CONTENT OF THIS

MANUAL BEFORE OPERATING OR SERVICING IMPLEMENT.Read

and understand all operator manuals for the machinery used in conjunction with your

Orthman equipment.

•Carefully READ ALL SAFETY DECALS in this manual as well as on the imple-

ment. Keep implement clean so decals are easily visible. Keep all safety decals in good,

clean, and legible condition. Immediately replace damaged and/or missing decals.

Replacement decals are available from your Orthman dealer.

• Learn to operate the implement and all components properly. Do not let others operate

implement without proper instruction. Unauthorized implement modications may

impair function and safety. If you do not understand any content in this manual or need

assistance, contact your Orthman dealer.

EQUIPMENT SAFETY GUIDELINES

Operator safety is the primary concern when designing an Orthman implement. Orthman

integrates as many safety features into the implement as possible. You can avoid many

hazards and possible accidents by observing precautions in this safety section.

• Insist that yourself and personnel working with and around you follow all safety precau-

tions. Be cautious when working with or around implement to avoid injury.

SAFETY ALERT SYMBOL

The SAFETY ALERT SYMBOL warns of potential hazards to personal safety

and that extra precautions must be taken. When you see this symbol, carefully read the

message(s) that follow. Follow all recommended precautions and safe operating practices

in this manual.

NOTE: Hazard control and accident prevention are dependent upon the safety

awareness and proper training of personnel involved in the operation of this implement.

CAUTION

OPERATOR’S

MANUAL

2-3

SAFETY INFORMATION

BE AWARE OF SIGNAL WORDS

SIGNAL WORDS

designate a degree or level of HAZARD seriousness.

These signal words include:

DANGER indicates a hazardous situation that, if not avoided, will result in death or

serious injury. DANGER is limited to extreme situations, typically for machine compo-

nents which for functional purposes, cannot be guarded.

WARNING indicates a potentially hazardous situation that, if not avoided, could result

in death or serious injury. WARNING includes hazards that are exposed when safety

guards are removed. Warning may also be used to alert against unsafe practices.

CAUTION indicates a potentially hazardous situation that, if not avoided, may result

in minor or moderate injury. CAUTION may also be used to alert against unsafe

practices.

SHUTDOWN AND STORAGE

AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower

implement to the ground, place tractor in park, turn o engine, and remove key.

USE BAR STANDS AND CYLINDER STOPS TO SUPPORT THE

IMPLEMENT.

Store implement on a clean, dry, and level surface. An uneven surface could cause

implement to shift or fall, resulting in injury or death, as well as implement damage.

Securely support all implement components that must be raised. Store implement away

from human activity.

DANGER

WARNING

o

RED

ORANGE

YELLOW

CAUTION

WARNING

DANGER

2-4

SAFETY INFORMATION

SAFE TRANSPORT

• Engage transport locking devices prior to transport.

• Plan your route to avoid trac. Yield to trac in all situations.

• Maximum transport speed is 20 mph (32 kph). Various conditions will require reduced

speed. Travel at speeds that allow for adequate control of stopping and steering.

AVOID ELECTROCUTION. Be aware of overhead power lines. Contact or close

proximity to power lines can result in injury or death. Use extreme care when operating

implement near power lines.

• Know implement transport height and gross weight. Avoid overhead obstructions not

allowing your transport height. Do not use bridges rated below combined implement

and tractor weight.

• Make sure a slow moving vehicle (SMV) placard is mounted to the implement and is

easily visible to other motorists.

• Make allowances for implement size when transporting. Sudden braking can cause a

towed load to swerve and/or rollover. Never use independent braking with implement in

tow as loss of control and/or rollover can result. Reduce speed if towed implement is not

equipped with brakes.

• Do not coast. Always keep tractor or towing device in gear to provide engine braking when

traveling downhill.

• Comply with state and local laws governing implement transport.

WARNING AND SAFETY LIGHTS

• Oversized implements and slow moving vehicles create a hazard when transported on

public roads.

• Make sure all warning, safety lights, and turning signals are working and clean. Use

safety lighting when using public roads day and night. Replace missing or damaged lights

immediately. Comply with state and local laws governing implement safety lighting.

• A safety lighting package, conforming to implement lighting standard ANSI/ASAE S279.12,

if not supplied with, is available for addition to your equipment. Contact your Orthman

dealer for safety lighting package information. Refer to toolbar operator’s manual for safety

lighting package installation and adjustment.

SMV

STOP

DANGER

CAUTION

2-5

SAFETY INFORMATION

WARNING

CAUTION

OPERATOR’S

MANUAL

SAFE OPERATION

READ AND UNDERSTAND THE ENTIRE CONTENT OF THIS

MANUAL BEFORE OPERATING OR SERVICING IMPLEMENT.

Implement is to be operated by qualied personnel only. Never let children operate

implement. A complete understanding of safety precautions, operation, and maintenance

is mandatory before implement use.

AVOID ELECTROCUTION. Be aware of overhead power lines. Contact or close

proximity to power lines can result in injury or death. Use extreme care when operating

implement near power lines.

• Know implement transport height and gross weight. Avoid overhead obstructions not

allowing your transport height. Do not use bridges rated below combined implement

and tractor weight.

AVOID ROLLOVER. Do not fold or unfold implement and avoid sharp turns when

on a hillside, as shift of weight could cause rollover. Operate implement at a safe distance

from terrain irregularities and other obstructions that could cause rollover.

AVOID CRUSHING. Make sure all personnel are clear of implement at all times

implement is in motion. Be aware of obstructions above, below, and around implement

when in operation or transport. Injury or death can result from being struck by the imple-

ment.

NO RIDERS

NEVER ALLOW RIDERS ON TRACTOR OR IMPLEMENT. Riders hinder operator

visibility and can be thrown from the implement and/or be struck by foreign objects resulting in injury or

death.

WARNING

DANGER

2-6

SAFETY INFORMATION

PRACTICE SAFE MAINTENANCE

Proper maintenance is your responsibility. Maintenance neglect and/or poor maintenance

practices can result in injury or death. Always use the proper tools to maintain implement.

AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower implement

to the ground, place tractor in park, turn o engine, and remove key.

USE BAR STANDS AND CYLINDER STOPS TO SUPPORT THE

IMPLEMENT.

Store implement on a clean, dry, and level surface. An uneven surface could cause

implement to shift or fall, resulting in injury or death, as well as implement damage.

Securely support all implement components that must be raised. Store implement away

from human activity.

AVOID ENTANGLEMENT. Never lubricate or service implement in motion.

Keep away from power driven parts when in motion. Disengage power sources prior to

maintaining implement. Injury or death can result from contact with power driven parts

when in motion.

AVOID CRUSHING

Do not stand between the tractor and implement when

connecting or disconnecting implement. Injury or death can result from being trapped

between the tractor and implement.

AVOID FLUID PENETRATION. Escaping pressurized hydraulic uid can

penetrate skin, resulting in injury or death. Relieve hydraulic system pressure before

connecting or disconnecting tractor. Use cardboard or wood, NOT BODY PARTS, to

check for suspected hydraulic leaks. Wear protective gloves and safety glasses or goggles

when working with hydraulic systems. If an accident occurs, see a doctor immediately for

proper treatment.

DANGER

WARNING

o

DANGER

2-7

SAFETY INFORMATION

CAUTION

DANGER

PRACTICE SAFE MAINTENANCE

• Never operate a combustion engine in an enclosed area. Make sure there is adequate

ventilation. Exhaust fumes can cause asphyxiation.

• Service tires safely. Tire and rim separation can result in serious injury or death. Do not

over inate tires. Only mount or dismount tires if you possess the proper equipment,

otherwise contact a trained professional. Always maintain correct tire pressure. Inspect

tires and wheels daily. Do not operate tires with inadequate pressure, cuts, visible dam-

age, or missing hardware.

• Be extremely careful working around unshielded sharp edges. Injury may result from

contact with sharp edges.

• Keep all parts in good condition and properly installed. Replace damaged or missing

parts immediately.

• Remove tools and unused parts prior to implement operation.

PREPARE FOR EMERGENCIES

• Be prepared for a re. Keep a readily accessible re extinguisher at all times.

• Keep a readily accessible stocked rst aid kit and emergency phone numbers for your

doctor, hospital, ambulance, and re department.

• Wear protective clothing and equipment. Wear clothing appropriate for the situation.

Protect your eyes, ears, hands, and feet with the use of protective goggles, ear plugs,

gloves, boots, etc.

911

2-8

SAFETY INFORMATION

ANHYDROUS AMMONIA - NH

LIQUID FERTILIZER

ANHYDROUS AMMONIA (NH3) AND LIQUID FERTILIZER APPEARS HARM-

LESS. DIRECT EXPOSURE TO NH3OR LIQUID FERTILIZER IS EXTREMELY

DANGEROUS AND CAN RESULT IN INJURY AND/OR DEATH.

• Keep a clean supply of water readily accessible in case of exposure to NH3or liquid fertlizer.

• Wear protective goggles and gloves when working with NH3or liquid fertilizer. Be sure all

persons involved in the operation are properly trained concerning the dangers and precau-

tions involved in the application of NH3or liquid fertilizer.

• If you choose to apply NH3or liquid fertilizer, it is advisable to consult documented informa-

tion regarding safe handling and application of NH3or liquid fertilizer. Information is avail-

able from the following recognized sources:

1. American National Standards Institute - www.ansi.org - (212) 642-4900

2. Material Safety Data Sheets - MSDS - www.msdsonline.com

3. National Safety Council - www.nsc.org/necas

4. The Fertilizer Institute - www.t.org

5. United States Department of Transportation - D.O.T. - www.dot.gov

6. Compressed Gas Association -

www.cganet.com

SAFETY NEVER HURTS

READ AND UNDERSTAND THE ENTIRE CONTENT OF THIS MANUAL BEFORE

OPERATING OR SERVICING IMPLEMENT.

• Understand all implement functions.

• Never stand between tractor and implement when connecting or disconnecting implement.

• Be aware of all surroundings before moving implement.

• Operate implement from operator’s seat only.

• Never mount or dismount a moving tractor.

• Never leave engine running when implement is unattended.

• Keep away from power driven parts when in motion.

• Make sure all personnel are clear before lowering implement to the ground.

DANGER

CAUTION

OPERATOR’S

MANUAL

2-9

SAFETY INFORMATION

READMANUAL

IMPORTANT

SAFETY DECALS

Safety decals promote awareness and knowledge concerning safe operation and

maintenance of the implement.

Carefully READ ALL SAFETY DECALS in this manual as well as on the implement.

Keep implement clean so decals are easily visible. Keep all decals in good and legible

condition. Immediately replace damaged and/or missing decals. Replacement decals are

available from your Orthman dealer.

To install decals: Thoroughly clean area where decal is to be placed and attach decal void of

bubbles. Refer to this safety information section for proper decal placement.

RED

ORANGE

YELLOW

CAUTION

WARNING

DANGER

MANUAL STORAGE

2-10

END OF WING

SAFETY INFORMATION

2-11

153-013.indd 1 6/16/2005 8:08:03 AM

FRONT OF HINGE

CYLINDER ADJUSTMENT COVER

SAFETY DECALS

SAFETY INFORMATION

FRONT OF TOOLBAR ON END OF WING AND HINGE

SAFETY DECALS

153-172

Amber Retro-reective

REAR OF TOOLBAR ON END OF WING AND HINGE

153-173

Red Retro-reective

153-171

Orange Florescent

2-12

SAFETY INFORMATION

2-13

INSIDE RED LIGHT BRACKET

SAFETY DECALS

153-171

Orange Florescent

(rear-facing)

153-173

Red Retro-reective

(rear-facing)

SMV SIGN

153-173

Red Retro-reective

OUTSIDE AMBER LIGHT BRACKET

153-172

Amber Retro-reective

SAFETY INFORMATION

ORTHMAN DECALS

153-430

FRONT LEFT AND REAR RIGHT OF TOOLBAR

2-14

ORTHMAN SERIAL TAG

The Orthman serial tag contains valuable information. The model and serial numbers provide

Orthman dealers and the Orthman Service Department with the exact specications of your

implement if any warranty or service issues need to be addressed.

153 - 011

LEXINGTON, NEBRASKA

MODEL

308-324-4654

SERIAL

TOOLBAR HINGE

PREPARATION AND SETUP

NOTE: Right and left as illustrated above and referenced from this point on, is determined by facing the same direction the toolbar will travel while in

use.

1. CENTER SECTION. A solid, heavy-duty center section provides a robust toolbar foundation.

2. WINGS. Provide the toolbar with versatility for easier maneuverability around objects and travel.

3. THREE POINT HITCH. Securely welded to the 5” x 7” hitch bar, the three point hitch comes in two options: “CAT 3” (shown above) accommo-

dates ASAE category 3 and 3N quick couplers. The “CAT 4” option will accommodate ASAE category 4 and 4N quick couplers.

4. WING RESTS. 180 degree fold, welded on wing rests for most toolbars. Longer 170 degree fold, welded on rests for toolbars used in certain

larger applications. For 115 ° and 135 °, adjustable wing rests are available as a toolbar accessory.

5. BAR STANDS. Support the frontal weight of the toolbar for storage and maintenance.

6. INTERNAL CYLINDER ASSEMBLY. Orthman developed the internal fold cylinder many years ago and it continues to be a trademark

feature of our toolbars.

7. WING LEVEL BOLT. This bolt serves as the down-stop for the wing and can be ne-tuned to accurately level the bar when unfolded.

8. SAFETY LIGHTS AND SMV. The safety light and SMV package are boxed up and will need to be assembled prior to use of the toolbar.

9. MANUAL STORAGE TUBE. A place to safely store this manual, and will also house the manual for any row unit that is on the toolbar if you

purchased a full machine.

10. RIGID WING LOCK PIN. Use this pin to lock down the toolbar to a rigid machine. When not in use, storage for these pins are at the end of

the center section near the hinge pin.

11. TOOLBAR WING HINGE. Orthman’s own wing hinge design is built to allow the center section to couple with the wings while not giving

up strength and versatility.

12. 5” x 7” HITCH. The 5” x 7” hitch bar is utilized on the Vertical Fold Tillage Toolbar to allow for row unit mounting across the center section of the

toolbar.