Orthman 8315 Cultivator User manual

INTRODUCTION
Orthman’s Vertical Fold Toolbars are the leading folding toolbars in the row crop industry. The innovative internal fold 4” x 24” cylinders can be set to fold
the toolbar to 90°, 115 °, 135°, or 180° making the Vertical Fold Toolbar the most versatile bar in agriculture. Vertical Fold Toolbars are factory set to fold to
the degree specied with the order. Vertical Fold Toolbars are available in size congurations up to 16 row 30”. The strong construction, utilizing 3/8” wall
tubing (1/2” wall tubing center sections on models totaling more than 30’ in total length), makes the Orthman Vertical Fold Toolbar a durable choice.
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8315 Cultivator on Vertical Fold Toolbar
Category 3 or Category 4 three point hitches are available for Orthman Vertical Fold Toolbars and are available in multiple lengths and 3 dierent
hitch heights. Hinges are 14” wide and line-bored for smooth hinge movement and superior strength. All bars feature integrated bar stands, wing
rests (for toolbar foldings greater than 90°), safety lighting & decals.
This manual is considered to be an integral component of the
Vertical Fold Toolbar and is designed to educate the owner and/or operator(s)
regarding safety, operation, maintenance, troubleshooting, and component identication. All personnel involved in the operation of this implement
are responsible for reading and understanding entire manual content. This manual is designed to keep the operator safe and knowledgeable as well
as prolong the life of the implement and maximize eld eciency. This manual should accompany the implement if it were ever to be sold.
We would like to thank you for placing your condence in Orthman Mfg., Inc. Your
Vertical Fold Toolbar is manufactured to meet the highest
standards and is built with precision and strength to increase your agricultural operation’s dependability and protability.
Thank you for choosing Orthman.

INTRODUCTION
To The Dealer:
Inspect the implement thoroughly after assembly to be certain it is functioning properly before delivering it to the customer. The
following checklist is a reminder of points to cover. Check o each item as it is found satisfactory or after proper adjustment is
made.
Pre-Delivery Checklist
1. All Hardware properly tightened.
2. Lubrication of grease ttings.
3. All decals properly located and readable.
4. All implement tools and options are installed and set.
5. Check overall condition of implement.
6. Make sure Operator’s manual is included.
Date Set Up. Signature.
Delivery
Review the operator’s manual with the customer. Explain the following:
1. Introduce the machine to the customer. Give the customer this manual and encourage them to read it.
2. Make the customer aware of all the safety precautions that must be exercised when using and transporting this
machine.
3. Make customer aware of the dierent tooling options available.
4. This machine does not come set to run in the eld from the factory. The Field settings section in this manual is
meant to help set the machine for optimal performance. Explain all operating adjustments.
5. Explain to the customer that the life expectancy of this machine depends on regular maintenance as directed in
this manual.
6. Tell the customer to use the proper tools for service and make them aware of Orthman parts availability.
7. Write machine model number and serial number in the spaces provided below.
Date delivered. Signature.
Model Number.
Serial Number.
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INTRODUCTION
WARRANTY
Orthman Mfg., Inc. warrants the whole goods products it manufactures to be free from defects in material or workmanship for a period of one (1) year from
the date of sale of the product(s) to the original user. Products not manufactured, but supplied by Orthman Mfg., Inc. on Orthman products, are subject to,
conform with, and are limited to the warranty of our suppliers.
Orthman Mfg., Inc. warrants the parts it manufactures to be free from defects in material or workmanship for a period of ninety (90) days from the date
of delivery of the product(s) to the original user. Products not manufactured, but supplied by Orthman Mfg., Inc. on Orthman products, are subject to,
conform with, and are limited to the warranty of our suppliers.
Warranty of Orthman whole goods and/or parts applies only to material and workmanship. Misuse, misapplication, neglect, alteration, accident, normal
wear, or acts of God aecting Orthman products are not eligible for warranty.
Warranty of serial numbered goods will only be considered if the product has a completed Warranty Registration on le at Orthman. This Warranty
Registration must be completed and returned to Orthman within thirty (30) days of the sale of the product(s) to the original user.
No serial numbered
goods or related parts and/or labor will be warranted without a Warranty Registration on le.
Warranty issues falling within the rst thirty days of a
product’s use will be handled at the discretion of Orthman. Warranty of parts will not require a Warranty Registration, but proof of date of delivery of the
product to the original customer must be provided.
WARRANTY CLAIMS: A warranty claim and request to return defective product(s) must be presented to the Orthman Service Department by the selling
dealer describing the defect in material or workmanship of an Orthman product(s) within ten (10) days of its discovery. This claim may be made via phone,
e-mail, fax, or written request. Claims for warranty of serial numbered goods must include the Orthman product serial number and model number. Claims
for warranty of partswill not require a product serial number or model number, but must be identied by an Orthman part number. Claims for warranty of
whole goods or parts must also include proof of date of sale of the product to the original customer by an Orthman dealer.
The Orthman Service Department will proceed in making a preliminary decision as to the eligibility of the claim for warranty consideration. After the
Orthman Service Department deems it necessary to proceed with warranty consideration, a Return Goods Authorization (RGA) will be completed by the
Orthman Service Department in conjunction with the selling dealer. Upon completion of the RGA, the defective product(s) must be returned to Orthman
to ensure warranty consideration. Defective product(s) must be returned to Orthman by either the selling dealer or the customer. Customer delivery of
defective product(s) must be approved by Orthman and the selling dealer prior to delivery. The defective product(s) in question must be sent, freight
prepaid, within sixty (60) days of the discovery of the product(s) failure and initial warranty claim. Replacement product(s) may be sent to the selling
dealer, directly to the customer, or picked up at the Orthman facility. Replacement product(s), sent directly to the customer or picked up must be approved
by Orthman and the selling dealer. At the discretion of the Orthman Service Department, replacement product(s) may be sent prior to, or after, the
Orthman Service Department receives the defective product(s).
Any variation in the above procedure is at the sole discretion of the Orthman Service Department.
No products will be accepted at Orthman without all proper paperwork completed including Warranty Registration and RGA(s).
Parts returned to Orthman without proper authorization will be returned to the sender at the sender’s expense.
Orthman agrees to handle all warranty claims in a timely manner and will inform dealers of any revisions or modications to the Orthman Warranty Policy.
Eligible warranty claims will be processed by Orthman within sixty (60) days of receiving failed product(s) or a valid service or repair labor claim. Eligible
warranty claims regarding returned product(s) or service and/or repair labor will be paid through a credit memo issued to the appropriate dealer’s account
as determined by the Orthman Service Department.
If a warranty claim is found to be ineligible for warranty coverage, the Orthman Service Department will be responsible to inform the dealer in order to
determine the course of action to be taken. Orthman reserves the right to make changes in specication and design without notice and without incurring
any obligations to owners of products previously sold.
© Copyright 2010
Orthman Manufacturing Inc.
Lexington, Nebraska
All rights reserved.
Orthman provides this manual without warranty of any kind, expressed or implied. This manual
reects the product at the time of publication. All information within is based upon current
information on the publication date. Orthman assumes no responsibility for damages incurred due
to the use of the illustrations, information, and specications within this publication.
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INTRODUCTION
TABLE OF CONTENTS
INTRODUCTION
General Information - Vertical Fold Tillage Toolbar .........................................................................................................................1 - 1
Delivery Checklist. ..........................................................................................................................................................................1 - 2
Warranty Information ....................................................................................................................................................................1 - 3
Table of Contents ............................................................................................................................................................................1 - 4
IMPORTANT SAFETY INFORMATION
Farm Safety.....................................................................................................................................................................................2 - 1
Your Protection - Equipment Safety - Safety Alert Symbol ............................................................................................................2 - 3
Signal Words - Shutdown and Storage ...........................................................................................................................................2 - 4
Safe Transport - Warning and Safety Lights...................................................................................................................................2 - 5
Safe Operation - No Riders..............................................................................................................................................................2 - 6
Practice Safe Maintenance..............................................................................................................................................................2 - 7
Practice Safe Maintenance - Prepare for Emergencies ...................................................................................................................2 - 8
Anhydrous Ammonia - Liquid Fertilizer Precautions - Safety Never Hurts .....................................................................................2 - 9
Safety Decals ................................................................................................................................................................................2 - 10
Orthman Decals and Orthman Serial Tag......................................................................................................................................2 - 14
PREPARATION AND SETUP
Toolbar Component Identication..................................................................................................................................................3 - 1
Preparing the
Vertical Fold Tillage Toolbar - Implement-to-Tractor Connection ............................................................................3 - 2
Shipping Conguration...................................................................................................................................................................3 - 3
Light Kit Component Identication................................................................................................................................................ 3 -4
Light and Light Bracket Assembly ..................................................................................................................................................3 - 5
Light Cable Assembly .....................................................................................................................................................................3 - 6
Change Degree of Fold....................................................................................................................................................................3 - 7
Adjustable Wing Rest .....................................................................................................................................................................3 - 8
90 Degree Folding Process - SMV Sign Assembly...............................................................................................................................3 - 9
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INTRODUCTION
TABLE OF CONTENTS
FIELD SETTINGS
Field Operation................................................................................................................................................................................4 - 1
Rigid Lock Pin & Wing Leveling Bolts..............................................................................................................................................4 - 2
TROUBLESHOOTING
Tractor will not hook-up to toolbar .................................................................................................................................................5 - 1
Toolbar will not fold or unfold.........................................................................................................................................................5 - 2
Toolbar will not fold or unfold.........................................................................................................................................................5 - 3
Removal of internal cylinder assembly ...........................................................................................................................................5 - 4
Removal of internal cylinder assembly ...........................................................................................................................................5 - 5
Notes...............................................................................................................................................................................................5 - 6
MAINTENANCE
Practice Safe Maintenance..............................................................................................................................................................6 - 1
Torque Specications......................................................................................................................................................................6 - 2
Lubrication .....................................................................................................................................................................................6 - 3
Implement Inspection - Implement Storage ..................................................................................................................................6 - 4
PARTS IDENTIFICATION
Hitch Assembly (Category 3) ...........................................................................................................................................................7 - 1
Hitch Assembly (Category 4)...........................................................................................................................................................7 - 2
Hitch Clamp Assembly.....................................................................................................................................................................7 - 3
Internal Fold Assembly (180 degree fold) .......................................................................................................................................7 - 4
Internal Fold Assembly (16R30 Conguration)................................................................................................................................7 - 5
Toolbar Hinge Assembly..................................................................................................................................................................7 - 6
Hydraulic Cylinder Internal Components.........................................................................................................................................7 - 7
Hydraulic Hose Assembly ................................................................................................................................................................7 - 8
Light Mounts and SMV Bracket Assembly.......................................................................................................................................7 - 9
Light Kit Assembly - Wesbar .........................................................................................................................................................7 - 10
Light Kit Assembly - Cobo .............................................................................................................................................................7 - 11
Bar Stand Assembly.......................................................................................................................................................................7 - 12
Adjustable/180°/170° Wing Rest Assembly......................................................................................................................................7 - 13
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SAFETY INFORMATION
Farm Safety
Contraryto the popular image of fresh air andpeaceful surroundings, a farm is not a hazard-free work setting.
Everyyear, thousands of farm workers are injured andhundreds more die in farming accidents. According to the National Safety Council, agriculture is the
mosthazardous industry in the nation.
How You Can Improve Farm Safety
You can start by increasing your awareness of farming hazards and making a conscious effort to prepare for emergency situations including res, vehicle
accidents,electrical shocks from equipment and wires, and chemicalexposures. Be especially alert to hazards that may affect children and the elderly.
Minimizehazards by carefully selecting the products you buyto ensure that you provide good tools and equipment. Always use seat belts when operating
tractors,and establish and maintain good housekeeping practices. Hereare some other steps you can take to reduce illnesses and injuries on the farm:
•Read and follow instructions in equipment operator’s manualsand on product labels.
•Inspect equipment routinely for problems that may causeaccidents.
•Discuss safety hazards and emergency procedures with yourworkers.
•Install approved rollover protective structures, protective enclosures, orprotective frames on tractors.
•Make sure that guards on farm equipment arereplaced after maintenance.
•Review and follow instructions in material safety datasheets (MSDSs) and on labels that come with chemical products
and communicate information onthese hazards to your workers.
Health and Safety Hazards on Farms
Farmworkers including farm families and migrant workers areexposed to hazards such as the following:
Danger Potential Effect or Injury Prevention
Chemicals/Pes-
ticides
Skinand respiratory injury or death MSDS and proper Personal Protective Equipment. Review Manufacturersdata sheets
Cold Illness,Frostbite or death Dressproperly for the day.
Dust Respiratoryinjury or explosive combinations Be aware of your surroundings and activity
Electricity Shock, burns, re, death Use a qualied professional for wiring dangerous electrical devices. Never overload a circuit. Replace
damagedelectrical devices or cords. Electrical tape will not insulate you from injury.
Grainbins, Silos Entrapment, Suffocation, Explosion from formation of
dangerousgases and poisoning.
Makesure the bin is properly ventilated and maintained. Never walk the grain.
Handtools Injury including cuts abrasions, electrocution, strains,
sprainsand death
Makesure you hand tools are in good condition. Never leave a damaged toolingaccessible for someone
elseto use.
Highway trafc Collisionsresulting in injury or death Followregulations, stay alert. Avoid alcohol and use of communication devices while driving
Lifting& lifting
devices
Backinjury, sprains, strains. Falling material resulting
inbeing struck or crushed by heavy material
Useproper lifting technique. Get help when the load is too heavy. Inspect chains, strapsor cables routine-
lyto make sure they are in good condition.
Livestockhandling Serious injury or death resulting from being pinned
struckor trampled.
Alwaysmake sure you have adequate room and an escape route
Machinery/Equip-
ment
Cuts,abrasions, amputations, death. Thoroughlyread and understand your Owners Equipment Manual. Never operate the equipment without
guardsin place. Make sure the equipment can not be energized or otherwise putinto operation while you
areworking on it.
Manurepits Explosionfrom formation of dangerous gases. Suffo-
cation. Poisoning
Propermaintenance.
Mud Sprains,strains, entrapment and suffocation. Eye
injuryand skin irritation.
ProperPersonal Protective Equipment. In some conditions a “Spotter” may be needed.
Noise Hearingdamage PersonalProtective Equipment.
Ponds Drowning Weara life preserver and make sure help is readily available.
Slips/Trips/Falls Sprains,strains, back and neck injury, bone breaks
ordeath
Keepwork area free from clutter and organized. If working on anything elevated makesure you have
appropriateguarding and/or fall protection such as a harness and lanyard.
Sun/Heat Sunburn, Heat Stroke, shock, death Usecommon sense on excessively hot days, use sun screen, wear a hatand stay hydrated.
Toxicgases Skin and respiratory injury or death. Explosion. MSDSand proper Personal Protective Equipment. Review Manufacturers data sheets
Tractors Cuts,abrasions, amputations, death. Thoroughlyread and understand your Owners Equipment Manual. Never operate the equipment without
guardsin place. Anti-roll over devices.
Wells Electrocution,amputation, death Avoidcontact with water while working on an electrical device. Always be sure theequipment can/will not
beenergized during repair or maintenance. Make sure all guarding is in place.
SevereWeather Electrocution,“struck by” injuries, death Moveto a safe place. Lightening, hail and tornadoes are unpredictable.
Orthman Manufacturing, Inc. does not limit the potential effects or injuries nor prevention measures to those listed above. They are provided solely
as a guideline to making your farm life safer. Always consult your Owner/Operators Manual for specific tool and equipment safety requirements.
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SAFETY INFORMATION
HighRisk Factors on Farms
Thefollowing factors may increase risk of injury orillness for farm workers:
•Age – Injury rates are highest among childrenage 15 and under and adults over 65.
•Equipment and Machinery – Most farm accidents andfatalities involve machinery. Proper machine guarding and doing equipment maintenance
accordingto manufacturers’ recommendations can help prevent accidents.
•Protective Equipment – Using protective equipment, such asseat belts on tractors, and personal protective equipment (such as safety gloves,
coveralls, boots, hats, aprons, goggles, face shields) could signicantly reduce farming injuries.
•Take precautions to prevent entrapment and suffocation causedby unstable surfaces of grain storage bins, silos, or hoppers. Never “walk the grain.”
• Be aware that methane gas, carbon dioxide, ammonia, and hydrogen sulde can form in unventilated grain silos and manure pits and can suffocate
orpoison workers or explode.
•Take advantage of safety equipment, such as bypassstarter covers, power take-off master shields, and slow-moving vehicle emblems.
•Medical Care – Hospitals and emergency medical careare typically not readily accessible in rural areas near farms.
The Benets of Improved Safety and Health Practices
OrthmanManufacturing Provides this document in the hope thateveryone that has a job to do, does it SAFELY. Our goal and yours should be to end
eachday in the best possible health. Better safety andhealth practices reduce fatalities, injuries, and illnesses as well as associated costs such as
workers’compensation insurance premiums, lost production, and medical expenses.A safer and more healthful workplace improves morale and
productivity.
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SAFETY INFORMATION
FOR YOUR PROTECTION
READ AND UNDERSTAND THE ENTIRE CONTENT OF THIS
MANUAL BEFORE OPERATING OR SERVICING IMPLEMENT.Read
and understand all operator manuals for the machinery used in conjunction with your
Orthman equipment.
•Carefully READ ALL SAFETY DECALS in this manual as well as on the imple-
ment. Keep implement clean so decals are easily visible. Keep all safety decals in good,
clean, and legible condition. Immediately replace damaged and/or missing decals.
Replacement decals are available from your Orthman dealer.
• Learn to operate the implement and all components properly. Do not let others operate
implement without proper instruction. Unauthorized implement modications may
impair function and safety. If you do not understand any content in this manual or need
assistance, contact your Orthman dealer.
EQUIPMENT SAFETY GUIDELINES
Operator safety is the primary concern when designing an Orthman implement. Orthman
integrates as many safety features into the implement as possible. You can avoid many
hazards and possible accidents by observing precautions in this safety section.
• Insist that yourself and personnel working with and around you follow all safety precau-
tions. Be cautious when working with or around implement to avoid injury.
SAFETY ALERT SYMBOL
The SAFETY ALERT SYMBOL warns of potential hazards to personal safety
and that extra precautions must be taken. When you see this symbol, carefully read the
message(s) that follow. Follow all recommended precautions and safe operating practices
in this manual.
NOTE: Hazard control and accident prevention are dependent upon the safety
awareness and proper training of personnel involved in the operation of this implement.
CAUTION
OPERATOR’S
MANUAL
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SAFETY INFORMATION
BE AWARE OF SIGNAL WORDS
SIGNAL WORDS designate a degree or level of HAZARD seriousness.
These signal words include:
DANGER indicates a hazardous situation that, if not avoided, will result in death or
serious injury. DANGER is limited to extreme situations, typically for machine compo-
nents which for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation that, if not avoided, could result
in death or serious injury. WARNING includes hazards that are exposed when safety
guards are removed. Warning may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situation that, if not avoided, may result
in minor or moderate injury. CAUTION may also be used to alert against unsafe
practices.
SHUTDOWN AND STORAGE
AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower
implement to the ground, place tractor in park, turn o engine, and remove key.
USE BAR STANDS AND CYLINDER STOPS TO SUPPORT THE
IMPLEMENT.
Store implement on a clean, dry, and level surface. An uneven surface could cause
implement to shift or fall, resulting in injury or death, as well as implement damage.
Securely support all implement components that must be raised. Store implement away
from human activity.
DANGER
WARNING
o
RED
ORANGE
YELLOW
CAUTION
WARNING
DANGER
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SAFETY INFORMATION
SAFE TRANSPORT
• Engage transport locking devices prior to transport.
• Plan your route to avoid trac. Yield to trac in all situations.
• Maximum transport speed is 20 mph (32 kph). Various conditions will require reduced
speed. Travel at speeds that allow for adequate control of stopping and steering.
AVOID ELECTROCUTION. Be aware of overhead power lines. Contact or close
proximity to power lines can result in injury or death. Use extreme care when operating
implement near power lines.
• Know implement transport height and gross weight. Avoid overhead obstructions not
allowing your transport height. Do not use bridges rated below combined implement
and tractor weight.
• Make sure a slow moving vehicle (SMV) placard is mounted to the implement and is
easily visible to other motorists.
• Make allowances for implement size when transporting. Sudden braking can cause a
towed load to swerve and/or rollover. Never use independent braking with implement in
tow as loss of control and/or rollover can result. Reduce speed if towed implement is not
equipped with brakes.
• Do not coast. Always keep tractor or towing device in gear to provide engine braking when
traveling downhill.
• Comply with state and local laws governing implement transport.
WARNING AND SAFETY LIGHTS
• Oversized implements and slow moving vehicles create a hazard when transported on
public roads.
• Make sure all warning, safety lights, and turning signals are working and clean. Use
safety lighting when using public roads day and night. Replace missing or damaged lights
immediately. Comply with state and local laws governing implement safety lighting.
• A safety lighting package, conforming to implement lighting standard ANSI/ASAE S279.12,
if not supplied with, is available for addition to your equipment. Contact your Orthman
dealer for safety lighting package information. Refer to toolbar operator’s manual for safety
lighting package installation and adjustment.
SMV
STOP
DANGER
CAUTION
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