Outdoor Gourmet GR2215101-OG-00 User manual

User Manual
4 BURNER GAS GRILL
Model number: GR2215101-OG-00
Ref. style: FSOGBG1106
Please keep this instruction manual for future reference
Customer Service: [phone], 8:00am to 5:00pm, Monday thru Friday,
Pacific Standard Time
(Made in China)

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Table of Contents
Warnings --------------------------------------------------------------------------------------------- P.2–7
Tools Required ----------------------------------------------------------------- P.7
Product Diagram---------------------------------------------------------------------- P.8
Parts List ------------------------------------------------------------------------------------- P.9–10
Hardware List --------------------------------------------------------------------------------------- P.11
Replacement Part List ------------------------------------------------------------------------------ P.12–13
Assembly Procedures ----------------------------------------------------------------------------- P.14–21
Leak Test ----------------------------------------------------------------------------- P.22–23
Lighting Instructions ---------------------------------------------------------------------- P.23–25
Maintenance & Cleaning Instructions ----------------------------------------------------------- P.25–27
Trouble Shooting ----------------------------------------------------------------------------- P.28
Warranty ---------------------------------------------------------------------- P.29

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WARNINGS
SAFETY LABELS
DANGER: Indicates an imminent hazardous situation which if not avoided will result in
death or serious injury.
WARNING: Be alert to the possibility of serious bodily injury if the instructions are not
followed. Be sure to read and carefully follow all of the messages.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
Warnings
This instruction manual contains important information necessary for the proper
assembly and safe use of this product. Read and follow all warnings and instructions
before assembling and using this product. Failure to follow these instructions and
warnings could result in damage to the product or injury to the user. Keep this
instruction manual for future reference.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call
your gas supplier or fire department.
Failure to follow these instructions could result in fire or explosion which
could cause property damage, personal injury or death.
WARNING
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any
other appliance.

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DANGER
(a) Do not store a spare LP-gas cylinder under or near this appliance;
(b) Never fill the cylinder beyond 80 percent full;
(c) If the information in (a) and (b) is not followed exactly, a fire causing death or serious
injury may occur.
WARNING
This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a
building, garage or any other enclosed area.
This outdoor cooking gas appliance is not intended to be installed in or on boats. This
appliance is not intended to be installed in or on recreational vehicles.
Use your grill OUTDOORS in a well ventilated space away from dwellings or other
buildings to prevent dangers
associated with gas accumulation
and toxic vapors. The grill should be
situated at least 60 inches (152.4
cm) from buildings. Not adhering to
these clearances will prevent proper
ventilation and may increase the risk
of a fire and/or property damage,
which could also result in personal
injury.
Maintain a minimum clearance of 60
inches (152.4 cm) between all sides
of grill, deck railings, walls or other
combustible material. DO NOT use
grill under overhead combustible
construction.
DO NOT obstruct the flow of combustion/ventilation air.
DO NOT leave the grill unattended while in use.
DO NOT use while under the influence of drugs or alcohol.
Keep the fuel supply hose away from heated surfaces.
DO NOT put grill in storage or move it after use. Allow grill to cool to touch before
moving/storing. Failure to do so could result in fire resulting in property damage, personal
injury or death.
The appliance is for household use only. DO NOT use this grill for other than its intended
purpose.
Never use natural gas in a unit designed for liquid propane gas.
Never use charcoal or wood briquettes in a gas grill. Flavoring chips must be contained in
a metal smoking box to contain ash and prevent fires.
Leak test must be conducted prior to each use.
Keep a fire extinguisher on hand intended for use with gas products. Refer to your local
authority to determine proper size and type.
Maintain a minimum clearance of 60 inches
from combustible material.

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Grill is hot when in use. To avoid burns:
DO NOT attempt to move the grill.
Lock the wheels so the unit does not accidentally move.
Wear protective gloves or oven mitts.
DO NOT touch any hot grill surfaces.
DO NOT wear loose clothing or allow hair to come in contact with grill.
USE OF LP GAS CYLINDER AND INSTALLATION
BEFORE INSTALLING:
The installation must conform with local codes or, in the absence of local codes, with either the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code,
CSA B149.1, or Propane Storage and Handling Code, B149.2 or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as
applicable.
BEFORE EVERY USAGE:
Be sure to inspect the hose for leaks, cuts, wear, abrasion, or damage of any sort before using
this appliance. If any damage is apparent, the hose must be replaced with a replacement hose
specified by the manufacturer before it is put in use.
LP GAS CYLINDER
The LP (liquid propane) cylinder specifically designed to be used with this unit MUST have a 20
lb. (9.1kg) capacity with a Q.C.C. Type 1 cylinder valve and an overfilling protection device
(OPD). Only use LP cylinders with this type of valve.
LP tank valve must have:
Purchase LP tanks only with these required measurements: 12”
(30.5cm) (diameter) x 18” (45.7cm) (tall) with 20lb. (9kg). Capacity
maximum.
Q.C.C. Type 1 outlet compatible with regulator or appliance.
Safety relief valve.
UL listed Overfill Protection Device (OPD). This
OPD safety feature is identified by a unique
triangular hand wheel. Use only tanks equipped with
this type of valve.
LP tank must be arranged for vapor withdrawal.
The LP cylinder must be constructed and marked in
accordance with the Specifications for LP-Gas
Cylinders of the U.S. Department of Transportation
(D.O.T.) or the National Standard of Canada
CAN/CSA – B339, Cylinder, Spheres and Tubes for
Transportation of Dangerous Goods; and
Commission of Dangerous Goods; as applicable.
The LP cylinder must include a collar to protect the cylinder valve.
If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply
cylinder(s).
The LP cylinder must be stored outdoors out of the reach of children and MUST NOT be
stored in a building, garage, shed, breezeway, or any other enclosed area.
Storage of an outdoor cooking gas appliance indoors is permissible ONLY if the cylinder is
disconnected and removed from the outdoor cooking gas appliance.
LP Tank Valve

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The cylinder should ALWAYS be put in an upright position.
DANGER
DO NOT connect this grill to an existing #510 POL cylinder valve with Left hand threads.
The Type 1 valve can be identified with the large external threads on the valve outlet.
DO NOT connect to a propane cylinder exceeding its capacity.
DO NOT connect to a cylinder that uses any other type of valve connection device.
Never store a spare LP gas cylinder under or near your grill. This could cause pressure to
be expelled through the vapor relief valve resulting in fire, explosion or severe personal
injury including death.
Keep the ventilation opening(s) of the LP gas cylinder enclosure free and clear from
obstructions and debris.
DO NOT insert any foreign objects into the valve outlet. Damage to the valve outlet could
result. A valve outlet can cause a leak, possibly resulting in explosions, fire, severe bodily
harm or death.
WARNING
FOR FILLING THE LP GAS CYLINDER
Allow only qualified LP gas dealers to properly fill or repair your LP cylinder.
DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a
dangerous condition. Over-filled tanks can build-up pressure and cause the relief valve to
expel propane gas vapors. The vapor is combustible and if it comes in contact with a spark
source or flame an explosion causing severe burns, bodily harm or death could occur.
Always use a safety cap when grill is not connected to a cylinder.
If you exchange a cylinder with a qualified exchange program, be sure the cylinder has a
Type 1 valve and an over-filling prevention device (OPD).

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INSTALLING GAS CYLINDER
1. Check that cylinder valve is closed by turning knob
clockwise.
2. Pull the tank fixing bar up and tighten.
3. Place cylinder into tank holder and fix it in place with the
tank fixing bar. Place cylinder such that valve opening
faces the right side table and so that hose is not
kinked/damaged.
4. Attach or detach regulator to LP cylinder only when
cylinder is rested on the tank holder.
WARNING: Keep the fuel supply hose
away from any heated surfaces.
CONNECTION PROCEDURES
1. Make sure the tank valve is closed (turn valve
clockwise until tight).
2. Check tank valve to insure it has proper
external male threads.
3. Make sure all burner valves are turned OFF.
4. Inspect valve connections, port, and regulator
assembly. Look for any damage or debris.
Remove any debris. Inspect hose for damage.
Never attempt to use damaged or obstructed
equipment. See local L.P gas dealer for repair.
5. When connecting regulator assembly to the
valve, hand tighten the quick coupling nut clockwise to a complete stop. Do not use a
wrench to tighten. Use of a wrench may damage the quick coupling nut and result in a
hazardous condition.
6. Open the tank valve fully (counterclockwise). Use a soapy water solution to check all
connections for leaks before attempting to light the grill (see P.22-23). If a leak is found, turn
the tank valve off and do not use the grill until a local LP gas dealer can make repairs.

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TO DISCONNECT LP CYLINDER:
1. Turn the burner valves off.
2. Turn the tank valve off fully (turn clockwise to stop).
3. Detach the regulator assembly from the tank valve by turning the quick coupling nut
counterclockwise.
CAUTION
When installing LP cylinders the pressure regulator and hose supplied by the
manufacturer MUST be used with the appropriate cylinder. Replacement regulators
and hoses need to be specified by the manufacturer of this appliance.
Place dust cap on cylinder valve outlet whenever cylinder is not in use. Only install the
type of dust cap on the cylinder valve outlet that is provided with the cylinder. Other
types of caps or plugs may result in leakage of propane.
Tools Required
1 Phillips screwdriver (not included)
2 Adjustable wrench (not included)

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PRODUCT DIAGRAM

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PARTS LIST
1. Warming Rack 2. Cooking Grate 3. Flame Tamer
Qty: 1pc Qty: 2pcs Qty: 4pcs
4. Grill Body assembly 5. Hook 6. Towel Bar
Qty: 1pc Qty: 4pcs Qty: 1pc
7. Left Side Table 8. Left Side Table Panel 9. Grease Cup
Qty:1pc Qty: 1pc Qty: 1pc
10. Right Side Table 11. Right Side Table Panel 12. Lid Handle Assembly
Qty: 1pc Qty: 1pc Qty: 1pc

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13. Left Cart Assembly 14. Front Foot Pad 15. Rear Foot Pad
Qty: 1pc Qty: 1pc Qty: 1pc
16. Rear Cart Supporting Beam 17. Front Cart Panel 18. Right Cart Assembly
Qty: 2pcs Qty: 1pc Qty: 1pc
19. Tank Heat Shield 20. Wheel Assembly 21. Tank Holder
Qty: 1pc Qty: 2pcs Qty: 1pc

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HARDWARE LIST
Item No. Item name Diagram Qty
A M6x10mm Bolt (Black) 24 pcs
B M6x10mm Bolt (Silver) 2 pcs
C Cotter Pin 2 pcs
D Washer 2 pcs
E M6x12mm Bolt 8 pcs
F M6x16mm Bolt 2 pcs
G M6 Washer 2 pcs
Note: Hardware C, D, E, F and G have been pre-attached on the related components.
For Bolt A, 20 pcs are stored in the hardware pack and 4 pcs have been pre-attached on the
related components.

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Replacement Part List (I)

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Replacement Part List (II)
Part
Number Part Name Part Number Part Name
1 Warming Rack 2 Cooking Grate
3 Flame Tamer 4 Grill Body Assembly
4a Grill Body – Lid 4b Grill Body – Thermometer
4c Grill Body – Thermometer Bezel 4d Grill Body – Fire Box
4e Grill Body – Burner Support 4f Grill Body – Carry Over
4g Grill Body – Ignition Burner 4h Grill Body – Burner
4i Grill Body – Ignition Electrode &
Wire 4j Grill Body – Hose & Regulator Assembly
4k Grill Body – Knob Bezel 4l Grill Body – Control Knob
4m Grill Body – Heat Shield 4n Grill Body – Valve & Manifold
Assembly
4o Grill Body – Control Panel 5 Hook
6 Towel Bar 7 Left Side Table
8 Left Side Table Panel 9 Grease Cup
10 Right Side Table 11 Right Side Table Panel
12 Handle Assembly 12a Handle
12b Handle Bezel 13 Left Cart Assembly
13a Left Cart 13b Match Holder
14 Front Foot Pad 15 Rear Foot Pad
16 Rear Cart Supporting Beam 17 Cart Front Panel
18 Right Cart Assembly 18a Right Cart
18b Tank Fixing Bar 19 Tank Heat Shield
20 Wheel Assembly 20a Wheel
20b Wheel Axle 21 Tank Holder

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ASSEMBLY PROCEDURES
Step 1. Attach the Front Foot Pad (14) and Rear Foot Pad (15) to the Left Cart
Assembly (13).
Step 2. Disassemble the Cotter Pin (C),Washer (D) and Wheel Axle (20b) from
the Wheel Assembly (20).Attach the Wheel (20a) to the Right Cart Assembly
(18) by using Washer (D), Cotter Pin (C) and Wheel Axle (20b) as shown
below.
20a
20b

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Step 3.
A
ttach the Front Cart Panel (17) to the left cart assembly and right cart
assembly by using 4 pcs M6x10 Bolts (A).
Step 4.
A
ttach 2 pcs Rear Cart Supporting Beams (16) to the cart assembly by
using 4 pcs M6x10 bolts (A).

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Step 5.
A
ttach the Tank Heat Shield (19) to the right side of cart assembly by
using 2 pcs M6x10 bolts (B) as shown below.
Step 6.
A
ttach the Tank Holder (21) to the right side of cart assembly by using 2
pcs M6x10 bolts (A) as shown below.

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Step 7. This step needs two persons to complete! Put the Grill Body Assembly
(4) carefully at the top of cart assembly. Secure the part as shown below with 4
pcs of M6x10mm bolts (A). Be careful to support the grill body and cart
assembly during this step.
Step 8. Disassemble Handle Bezel (12b) and M6x16 bolts (F) from the Lid
Handle Assembly (12). Insert the Handle (12a) to the lid by using 2 pcs M6x16
bolts (F) and Handle Bezel (12b) as shown below.
12a
12b

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Step 9:
A
ttach the Left Side Table Panel (8) to Left Side Table (7) by using 3
pcs M6x10 bolts (A).
Step 10:Remove 1 pc M6x10mm bolt (A) at the left side of the control panel.
Loosen 4 pcs pre-attached bolts M6x12 bolts (E) on left side of the grill body and
adjust to 3/16” clearance as shown. Position the holes on the left side table
assembly through the bolts at grill body as shown below. Push the left side table
leftwards to lock it in place and tighten the bolts M6x10mm (A) and M6x12 bolts
(E).

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Step 11:
A
ttach the Right Side Table Panel (11) to Right Side Table (10) by
using 3 pcs M6x10 bolts (A).
Step 12: Remove 1 pc M6x10mm bolt (A) at the right side of the control panel.
Loosen 4 pcs pre-attached bolts M6x12 bolts (E) on right side of the grill body
and adjust to 3/16” clearance as shown. Position the holes on the right side table
assembly through the bolts at grill body as shown below. Push the right side table
rightwards to lock it in place and tighten the bolts M6x10mm (A) and M6x12
bolts (E).