Outdoor Gourmet GR4030-014044 User manual

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Kamado Grill
Model Number # GR4030-014044
Assembly and Operating Instructions
his instruction manual contains important information necessary for the proper
assembly and safe use of this product. Read and follow all warnings and instructions
before assembling and using this product. Failure to follow these instructions and
warnings could result in damage to the product or injury to the user.

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Contents Page
---------------------------------------------------------------------------------------------------------------------------------------------------
Attention, Safety and Danger Warning Statements 3-4
Product Exploded Diagram 5
Component List 6-7
Hardware List 7
Assembly Procedures. Step #1 to #14 8-19
Operating the Ceramic Grill 20
Smoke Cooking ips 20
Grilling & Searing 21-22
Flavoring Wood 22
Regulating Heat 23
Adding charcoal/Wood during Cooking 23-24
After Use Safety 24
Proper Care & Maintenance 24-25
Warranty 26

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A EN ION
-REMOVE ALL PAR S FROM HE CAR ON; IDEN IFY PAR S AND HARDWARE O BE
SURE ALL PAR S ARE INCLUDED. ASSEMBLY REQUIRED.
IDEN IFY MISSING OR DAMAGED PAR S, PLEASE CALL CUS OMER SERVICE
OLL FREE 1-888-922-2336
DO NO RE URN O RE AILER
-OOLS REQUIRED FOR ASSEMBLY (NO INCLUDED): PLIERS, PHILIPS
SCREWDRIVERS & ADJUS ABLE WRENCH.
SAFE Y WARNINGS
-HIS CERAMIC GRILL IS VERY HEAVY. YOU MUS HAVE A MINIMUM OF WO (2)
ADUL S O ASSEMBLE HIS PRODUC .
-DO NO ASSEMBLE AND OPERA E HE CERAMIC GRILL ON SLOPE. ONLY
ASSEMBLE AND USE I ON FLA GROUND. LOCK HE CAS ERS BEFORE
GRILLING/SMOKING.
-BEFORE GRILLING/SMOKING, BE SURE ALL BOL S AND NU S ON HE PRODUC
ARE IGH ENED AND HERE ARE NO MISSING PAR S!!
-WHEN GRILLING/SMOKING, HE CERAMIC BODY, OP CAS IRON DAMPER AND
LOWER AIR VEN ARE EX REMELY HO , USE ADEQUA E PRO EC ION O
SAFEGUARD YOURSELF AGAINS INJURY WHEN HANDLING HO I EMS.
-FLASHBACK COULD HAPPEN HROUGH ANY OPENING – OP DAMPER, LOWER
VEN OR OP LID. KEEP YOUR FACE/HANDS/ANY PAR OF YOUR BODY AWAY
WHEN OPENING.

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SAFE Y WARNINGS
-WHEN GRILLING/SMOKING, PRESSURE MAY BUILD UP INSIDE HE CERAMIC
GRILL. OPEN HE OP LID WI H A NARROW GAP O RELEASE HE PRESSURE
INSIDE FIRS AND HEN OPEN HE LID GRADUALLY.
-NEVER ALLOW CHILDREN O OPERA E HIS CERAMIC GRILL. MAY LEAD O
PERSONAL INJURY IF NO USED PROPERLY.
DANGER
-HIS GRILL IS DESIGNED O USE OU DOOR. NEVER USE INDOOR AS OXIC GAS
COULD ACCUMULA E AND CAUSE SERIOUS BODY INJURY.
-DO NO MOVE HO GRILL AROUND WHEN GRILLING/SMOKING.
-NEVER LEAVE HO GRILL UNA ENDED.
-IF YOU CHOOSE O USE LIGH ING FLUID, ONLY USE CHARCOAL LIGH ING
FLUID APPROVED FOR LIGH ING CHARCOAL. DO NO USE GASOLINE,
KEROSENSE, ALCOHOL OR O HER FLAMMABLE MA ERIALS.
Need assembly assistance or find missing or damaged parts,
call customer service Toll Free 1-888-922-2336
DO NO RE URN O RE AILER
eep this manual for future reference.

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Product Exploded Diagram

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Component List
1. Ceramic Grill Body 2. Ceramic Fire Bowl 3. Ceramic Fire Ring 4. Cast Iron Charcoal
Grate
1 pc
1 pc
1 pc
1 pc
5. Chrome-plated
Cooking Grate
6. Cast Iron Damper 7. hermometer 8. Lid Handle
1 pc
1 pc
1 pc
1 pc
9. Grill Body Bracket 10. Upper Cart Frame 11. Lower Cart Frame 12. Cart Leg
4 pcs
1 pc
1 pc
4 pcs
13. Plastic wheel 14. All-direction Caster
15. 90° able
Supporting Frame
(right)
16. 90° able
Supporting Frame
(left)
2 pcs
2 pcs
1 pc
1 pc
17. Handle Frame
(right)
18. Handle Frame (left)
19. Bottom Basket 20. Wheel Axle
1 pc
1 pc
1 pc
1 pc

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21. Slat
22. Cart Support Frame
Bracket
23. Handle Frame
Stabilizing Bar
4 pcs
4 pcs
1 pc
Hardware List
For assembly assistance, missing or damaged parts, please call customer service
1-888-922-2336
DO NOT RETURN TO RETAILER
Bolt
Bolt
Bolt

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Assembly Procedures
Step 1. Assemble Upper Cart Frame (#10), Lower Cart Frame (#11) and Cart Leg
(#12) using bolts A (M6x15 – 16 pcs). DO NOT TIGHTEN BOLTS YET.
Step 2. Attach Caster (#14) to the bottom of the assembled cart frame using bolts A
(M6x15 – 6 pcs). Insert Wheel Axle (#20) into axle sleeves and then attach
Plastic Wheel (#13) using lock nut E (M12 – 2 pcs). TIGHTEN ALL BOLTS AND
NUTS.

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WARNING
HE CERAMIC GRILL IS HEAVY. NEVER MOVE HE CERAMIC GRILL ALONE. YOU
NEED A LEAS WO (2) ADUL S O MOVE HE GRILL. FAILURE O FOLLOW HESE
INS RUC IONS MAY RESUL IN SERIOUS INJURY OR DEA H!
Step 3. Put the Ceramic Grill Body (#1) on the assembled cart frame with the lower
vent facing front.
IPS
AKE OU HE CERAMIC FIRE RING, FIRE BOWL, CAS IRON CHARCOAL GRA E
AND CHROME-PLA ED COOKING GRA E FROM HE GRILL O REDUCE WEIGH .

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Step 4. Insert the 90° Table Supporting Frame (#15 & 16) into the holes at the corners
of the cart frame and secure using bolt A (M6x15 – 4 pcs)
Step 5. Insert the 90° Handle Frame (#17 & 18) into the holes at the corners of the
cart frame and secure using bolt A (M6x15 – 4 pcs).

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Step 6. Put Slats (#21) on the 90° Table Supporting Frames and secure using bolt C
(M6x50 – 8 pcs). TIGHTEN BOLTS.

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Step 7. Attach Handle Frame Stabilizing Bar (#23) to the INSIDE of the Handle Frames
using bolt A (M6x15 – 4 pcs). TIGHTEN BOLTS and NUTS.

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Step 8. Attach Cart Support Frame Bracket (#22) to the INSIDE of the cart frame using
bolt C (M6x50 – 8 pcs). TIGHTEN BOLTS and NUTS.

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Step 9. Attach Grill Body Supporting Bracket (#9) using bolt A (M6x15 – 8 pcs). Adjust
the attaching angle of brackets until they hold the grill body tightly. TIGHTEN
BOLTS.

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Step 10. Attach Lid Handle (#8) to the top lid and secure using nut D (M6 – 2 pcs). Then
cover with cap nut F (M6 – 2 pcs). TIGHTEN NUTS.

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Step 11. Put remaining parts into the grill in the following order – Ceramic Fire bowl
(#2), Cast Iron Charcoal Grate (#4), Ceramic Fire Ring (#3), Chrome-Plated
Cooking Grate (#5)

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Step 12. Attach Cast Iron Damper (#6) to the top of the ceramic lid and secure using bolt
B (M6x35 – 1 pc), flat washer G (6.5mm – 1 pc) and nut D (M6 – 1 pc).
TIGHTEN NUT.

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Step 13. Attach Thermometer (#7) to the ceramic grill lid using the washer and nut
attached to the thermometer. TIGHTEN NUT.

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Step 14. Put the Bottom Basket (#19) on the lower rack of the cart.
Last step
TIGHTEN ALL BOLTS and NUTS
and the assembly is finished.

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Operating the Ceramic Grill
CONTROL THE GRILLING TEMPERATURE by regulating the flow of air through the
Top Cast Iron Damper and the lower Vent. The higher flow rate of air through the
ceramic grill, the higher grilling temperature can be attained.
DANGER
NEVER REMOVE HOT ASH FROM THE GRILL WHILE GRILLING/SMO ING
or THE
GRILL IS HOT
Smoke Cooking Tips
During the smoking process, avoid the temptation to open lid to check food.
Opening the lid allows heat and smoke to escape, making additional cooking time
necessary.
Food closest to the charcoal will cook and brown faster. Rotate food midway
through the cooking cycle. If food is excessively browned or flavored with smoke,
wrap food in aluminum foil after the first few hours of smoking. This will allow food
to continue cooking without further browning or smoke flavoring.