Outdoor Gourmet GR2205723-OG-00 Owner's manual

Assembly Instructions
& User’s Manual
6-Burner Gas Grill
Model number: GR2205723-OG-00
Ref. style: 162193
Please keep this instruction manual for future reference
Customer Service: 1-888-922-2336
7:00 am to 12:00 am CST (daily)
Live Chat at: www.academy.com
Email: [e-mail]
----------------------OR--------------------
Customer Service: 1-888-837-1380, 10:00am to 7:00pm, Monday thru Friday,
CST
(Made in China)

Page 1 of 42 20190910-Ver.1.0
Table of Contents
Warnings --------------------------------------------------------------------------------------------- 2–7
Tools Required ----------------------------------------------------------------------------------- 7
Product Diagram ------------------------------------------------------------------------------- 8
Parts List -------------------------------------------------------------------------------------------- 9–13
Hardware List ------------------------------------------------------------------------------------ 14–15
Replacement Part List ---------------------------------------------------------------------- 16–17
Assembly Instructions ---------------------------------------------------------------------- 18–32
Leak Test -------------------------------------------------------------------------------------------- 33–34
Lighting Instructions ------------------------------------------------------------------------- 35–37
Care and Maintenance -------------------------------------------------------------------- 38–40
Trouble Shooting ------------------------------------------------------------------------------- 41
Warranty Information ------------------------------------------------------------------------ 42
Note: Before beginning assembly of product, make sure all
parts are present. Compare parts with package content list and
hardware contents. If any part is missing or damaged do not
attempt to assemble the unit. Contact customer service for
replacement parts.

Page 2 of 42 20190910-Ver.1.0
Warnings
SAFETY LABELS
DANGER: Indicates an imminent hazardous situation which if not avoided will result in
death or serious injury.
WARNING: Be alert to the possibility of serious bodily injury if the instructions are not
followed. Be sure to read and carefully follow all of the messages.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
Warnings
This instruction manual contains important information necessary for the proper
assembly and safe use of this product. Read and follow all warnings and instructions
before assembling and using this product. Failure to follow these instructions and
warnings could result in damage to the product or injury to the user. Keep this
instruction manual for future reference.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call
your gas supplier or fire department.
Failure to follow these instructions could result in fire or explosion which
could cause property damage, personal injury or death.
WARNING
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any
other appliance.

Page 3 of 42 20190910-Ver.1.0
Warnings
DANGER
(a) Do not store a spare LP-gas cylinder under or near this appliance;
(b) Never fill the cylinder beyond 80 percent full;
(c) If the information in (a) and (b) is not followed exactly, a fire causing death or serious
injury may occur.
WARNING
 This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a
building, garage or any other enclosed area.
 This outdoor cooking gas appliance is not intended to be installed in or on boats. This
appliance is not intended to be installed in or on recreational vehicles.
 Use your grill OUTDOORS in a well ventilated space away from dwellings or other
buildings to prevent dangers
associated with gas accumulation
and toxic vapors. The grill should be
situated at least 60 inches (152.4 cm)
from buildings. Not adhering to these
clearances will prevent proper
ventilation and may increase the risk
of a fire and/or property damage,
which could also result in personal
injury.
 Maintain a minimum clearance of 60
inches (152.4 cm) between all sides
of grill, deck railings, walls or other
combustible material. DO NOT use
grill under overhead combustible
construction.
 DO NOT obstruct the flow of combustion/ventilation air.
 DO NOT leave the grill unattended while in use.
 DO NOT use while under the influence of drugs or alcohol.
 Keep the fuel supply hose away from heated surfaces.
 DO NOT put grill in storage or move it after use. Allow grill to cool to touch before
moving/storing. Failure to do so could result in fire resulting in property damage, personal
injury or death.
 The appliance is for household use only. DO NOT use this grill for other than its intended
purpose.
 Never use natural gas in a unit designed for liquid propane gas.
 Never use charcoal or wood briquettes in a gas grill. Flavoring chips must be contained in
a metal smoking box to contain ash and prevent fires.
 Leak test must be conducted prior to each use.
Maintain a minimum clearance of 60 inches
from combustible material.

Page 4 of 42 20190910-Ver.1.0
Warnings
 Keep a fire extinguisher on hand intended for use with gas products. Refer to your local
authority to determine proper size and type.
 Keep the outdoor cooking gas appliance area clear and free from combustible materials,
gasoline and other flammable vapors and liquids.
 Grill is hot when in use. To avoid burns:
 DO NOT attempt to move the grill.
 Lock the wheels so the unit does not accidentally move.
 Wear protective gloves or oven mitts.
 DO NOT touch any hot grill surfaces.
DO NOT wear loose clothing or allow hair to come in contact with grill.
USE OF LP GAS CYLINDER AND INSTALLATION
BEFORE INSTALLING:
The installation must conform with local codes or, in the absence of local codes, with either the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code,
CSA B149.1, or Propane Storage and Handling Code, B149.2 or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as
applicable.
BEFORE EVERY USAGE:
Be sure to inspect the hose for leaks, cuts, wear, abrasion, or damage of any sort before using
this appliance. If any damage is apparent, the hose must be replaced with a replacement hose
specified by the manufacturer before it is put in use.
LP GAS CYLINDER:
The LP (liquid propane) cylinder specifically designed to be used with this unit MUST have a 20
lb. (9.1kg) capacity with a Q.C.C. Type 1 cylinder valve and an overfilling protection device
(OPD). Only use LP cylinders with this type of valve.
LP tank valve must have:
 Purchase LP tanks only with these required measurements: 12”
(30.5cm) (diameter) x 18” (45.7cm) (tall) with 20lb. (9kg). Capacity
maximum.
 Q.C.C. Type 1 outlet compatible with regulator or appliance.
 Safety relief valve.
 UL listed Overfill Protection Device (OPD). This
OPD safety feature is identified by a unique
triangular hand wheel. Use only tanks equipped with
this type of valve.
 LP tank must be arranged for vapor withdrawal.
The LP cylinder must be constructed and marked in
accordance with the Specifications for LP-Gas
Cylinders of the U.S. Department of Transportation
(D.O.T.) or the National Standard of Canada
CAN/CSA – B339, Cylinder, Spheres and Tubes for
Transportation of Dangerous Goods; and
Commission of Dangerous Goods; as applicable.
 The LP cylinder must include a collar to protect the cylinder valve.
LP Tan
kVa
lve
Safety Cap

Page 5 of 42 20190910-Ver.1.0
Warnings
 If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply
cylinder(s).
 The LP cylinder must be stored outdoors out of the reach of children and MUST NOT be
stored in a building, garage, shed, breezeway, or any other enclosed area.
 Storage of an outdoor cooking gas appliance indoors is permissible ONLY if the cylinder is
disconnected and removed from the outdoor cooking gas appliance.
 The cylinder should ALWAYS be put in an upright position.
DANGER
 DO NOT connect this grill to an existing #510 POL cylinder valve with Left hand threads.
The Type 1 valve can be identified with the large external threads on the valve outlet.
 DO NOT connect to a propane cylinder exceeding its capacity.
 DO NOT connect to a cylinder that uses any other type of valve connection device.
 Never store a spare LP gas cylinder under or near your grill. This could cause pressure to
be expelled through the vapor relief valve resulting in fire, explosion or severe personal
injury including death.
 Keep the ventilation opening(s) of the LP gas cylinder enclosure free and clear from
obstructions and debris.
 DO NOT insert any foreign objects into the valve outlet. Damage to the valve outlet could
result. A valve outlet can cause a leak, possibly resulting in explosions, fire, severe bodily
harm or death.
WARNING
FOR FILLING THE LP GAS CYLINDER
 Allow only qualified LP gas dealers to properly fill or repair your LP cylinder.
 DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a
dangerous condition. Over-filled tanks can build-up pressure and cause the relief valve to
expel propane gas vapors. The vapor is combustible and if it comes in contact with a
spark source or flame an explosion causing severe burns, bodily harm or death could
occur.
 Always use a safety cap when grill is not connected to a cylinder.
 If you exchange a cylinder with a qualified exchange program, be sure the cylinder has a
Type 1 valve and an over-filling prevention device (OPD).

Page 6 of 42 20190910-Ver.1.0
Warnings
INSTALLING GAS CYLINDER
1. Check that the cylinder valve is
closed by turning the knob
clockwise.
2. Place the cylinder into tank fixture
on the cart base properly. Locate
the cylinder so that the valve
opening faces the right side burner
and verify that the hose is not
kinked/damaged.
3. Attach or detach regulator to LP
cylinder only when cylinder is
rested on the cart base properly.
WARNING: Keep the fuel supply hose
away from any heated surfaces.
CONNECTION PROCEDURES
1. Make sure the tank valve is closed (turn valve
clockwise until tight).
2. Check tank valve to insure it has proper external
male threads.
3. Make sure all burner valves are turned OFF.
4. Inspect valve connections, port, and regulator
assembly. Look for any damage or debris. Remove
any debris. Inspect hose for damage. Never attempt
to use damaged or obstructed equipment. See local
L.P gas dealer for repair.
5. When connecting regulator assembly to the valve, hand tighten the quick coupling nut
clockwise to a complete stop. Do not use a wrench to tighten. Use of a wrench may damage
the quick coupling nut and result in a hazardous condition.
6. Open the tank valve fully (counterclockwise). Use a soapy water solution to check all
connections for leaks before attempting to light the grill (see P.34-35). If a leak is found, turn
the tank valve off and do not use the grill until a local LP gas dealer can make repairs.

Page 7 of 42 20190910-Ver.1.0
Warnings
TO DISCONNECT LP CYLINDER:
1. Turn the burner valves off.
2. Turn the tank valve off fully (turn clockwise to stop).
3. Detach the regulator assembly from the tank valve by turning the quick coupling nut
counterclockwise.
CAUTION
 When installing LP cylinders the pressure regulator and hose supplied by the
manufacturer MUST be used with the appropriate cylinder. Replacement regulators
and hoses need to be specified by the manufacturer of this appliance.
 Place dust cap on cylinder valve outlet whenever cylinder is not in use. Only install the
type of dust cap on the cylinder valve outlet that is provided with the cylinder. Other
types of caps or plugs may result in leakage of propane.
Tools Required
1 Phillips screwdriver (not included)
2 Adjustable wrench (not included)

Page 8 of 42 20190910-Ver.1.0
Product Diagram

Page 9 of 42 20190910-Ver.1.0
Parts List
1 Warming Rack
1 pc
2 Cooking Grate
3 pcs
3 Flame Tamer
6 pcs
4 Grill Body Assembly
1 pc
5 Thermometer
1 pc
6 Thermometer Bezel
1 pc
7 INTENTIONALLY BLANK
8 Side Table Handle
1 pc

Page 10 of 42 20190910-Ver.1.0
Parts List
9 INTENTIONALLY BLANK
10 Left Side Condiment
Tray
1 pc
11 INTENTIONALLY BLANK
12 Control Knob / Side
Burner Control Knob
7 pcs
13 Grill Lid Handle
Assembly 1 pc
14 INTENTIONALLY BLANK
15 Grease Cup
1 pc
16 Cast Iron Griddle
1 pc

Page 11 of 42 20190910-Ver.1.0
Parts List
17 Side Burner Grate
1 pc
18 Side Burner Assembly
1 pc
19 Side Burner Frame
Assembly
1 pc
20 Side Burner Heat Shield
1 pc
21 Side Burner Control
Panel Assembly
1 pc
22 Left Cart Panel 1 pc
23 Cart Rack
1 pc
24 Rear Cart Panel
1 pc

Page 12 of 42 20190910-Ver.1.0
Parts List
25 Tank Fixture
1 pc
26 Tank Heat Shield
1 pc
27 Locking Caster
2 pcs
28 Front Cart Supporting
Beam
1 pc
29 Left Door
1 pc
30 Door Handle
2 pcs
31 Magnet Bracket
1 pc
32 Cart Base
1 pc

Page 13 of 42 20190910-Ver.1.0
Parts List
33 Right Door
1 pc
34 Unlocking Caster
2 pcs
35 Right Cart Panel
Assembly 1 pc
36 Tank Heat Shield
Supporting Bar 1 pc
37 Accessory Rack
1 pc
38 Left Side Table 1 pc

Page 14 of 42 20190910-Ver.1.0
Hardware List
A M6x15mm Bolt 16 pcs
B M6x10mm Bolt 22 pcs
C Plastic Rivet 3 pcs
D M6 Step Bolt 2 pcs
E M6x12mm Bolt 22 pcs
F M4x10mm Bolt 15 pcs
G M4 Self-Tapping Screw 2 pcs
H M6x20mm Bolt (Silver) 2 pcs
I M4 Washer 2 pcs
J INTENTIONALLY BLANK
K M6 Nut 4 pcs
L LR6/AA Battery 1 pc

Page 15 of 42 20190910-Ver.1.0
Hardware List
M INTENTIONALLY BLANK
N INTENTIONALLY BLANK
O M6 Washer 2 pcs
P Thermometer Washer
2 pcs
Q Thermometer Nut
1 pc
Note: Hardware H, I, O, P and Q have been pre-attached on the related
components.
For Bolt E, 4 pcs are stored in the hardware pack, and 18 pcs have been
pre-attached on the related components.
For Bolt F, 11 pcs are stored in the hardware pack, and 4 pcs have been
pre-attached on the related components.

Page 16 of 42 20190910-Ver.1.0
Replacement Part List (I)

Page 17 of 42 20190910-Ver.1.0
Replacement Part List (II)
Part
Number
Part Name Part
Number
Part Name
1 Warming Rack 2 Cooking Grate
3 Flame Tamer 4 Grill Body Assembly
4a Grill Body – Lid 4b Grill Body – Fire Box
4c Grill Body – Burner Support 4d Grill Body – Carry Over
4e Grill Body – Burner 4f Grill Body – Heat Shield
4g Grill Body – Valve & Manifold
Assembly
4h Grill Body – Control Panel
4i Grill Body – Control Knob Bezel 4j Grill Body – Bottle Opener
4k Grill Body – Hose & Regulator
Assembly
4L Grill Body – Ignition Electrode &
Wire
4m Grill Body – Ignition Burner 4n Grill Body – Match Holder
5 Thermometer 6 Thermometer Bezel
7 INTENTIONALLY BLANK 8 Side Table Handle
9 INTENTIONALLY BLANK 10 Left Side Condiment Tray
11 INTENTIONALLY BLANK 12 Control Knob / Side Burner Control
Knob
13 Grill Lid Handle Assembly 13a Grill Lid Handle
13b Grill Lid Handle Bezel 14 INTENTIONALLY BLANK
15 Grease Cup 16 Cast Iron Griddle
17 Side Burner Grate 18 Side Burner Assembly
18a Side Burner 18b Ignition Electrode
18c Ignition Wire 19 Side Burner Frame Assembly
19a Side Burner Lid 19b Side Burner Frame
20 Side Burner Heat Shield 21 Side Burner Control Panel Assembly
21a Side Burner Control Panel 21b Igniter
22 Left Cart Panel 23 Cart Rack
24 Rear Cart Panel 25 Tank Fixture
26 Tank Heat Shield 27 Locking Caster
28 Front Cart Supporting Beam 29 Left Door
30 Door Handle 31 Magnet Bracket
32 Cart Base 33 Right Door
34 Unlocking Caster 35 Right Cart Panel Assembly
35a Right Cart Panel 35b Plastic Ring
36 Tank Heat Shield Supporting Bar 37 Accessory Rack
38 Left Side Table

Page 18 of 42 20190910-Ver.1.0
Assembly Instructions
Step 1.
Attach the Locking Caster
(27) and Unlocking Caster
(34) to the Cart Base (32) by
using 16 pcs M6X15 Bolts (A).
Hardware:
#A – 16 pcs
Step 2.
Lock the 2 locking casters to
prevent the unit moving by
stepping the pad downwards.
Attach the Left Cart Panel (22)
and Right Cart Panel
Assembly (35) to the cart base
assembly by using 4 pcs
M6X10 Bolts (B).
Hardware:
#B – 4 pcs

Page 19 of 42 20190910-Ver.1.0
Assembly Instructions
Step 3.
Attach the Rear Cart Panel
(24) to the cart assembly by
using 7 pcs M6X10 Bolts (B).
Hardware:
#B – 7 pcs
Step 4.
Attach the Front Cart
Supporting Beam (28) to the
cart assembly by using 4 pcs
M6X10 Bolts (B).
Hardware:
#B – 4 pcs