Outdoor Gourmet BQ05037-2 User manual

1
Grill Guide
For Model BQ05037-2
LP Gas Barbecue Grill
FOR YOUR SAFETY:
1. Read this Grill Guide before attempting to assemble or operate your grill.
2. Follow all safety instructions.
3. Check for leaks according to directions in this Grill Guide before operating your grill,
even if purchasing an assembled grill.
4. Keep this Grill Guide for future reference.
5. Contact
1-800-933-0527 should you need assembly assistance or have any questions.
TO THE INSTALLER OR PERSON ASSEMBLYING THIS GRILL:
Leave this Grill Guide with the consumer.
TO THE CONSUMER:
Retain this Grill Guide for future reference.
THIS GRILL IS FOR OUTDOOR USE ONLY.
If stored indoors, then detach and leave propane cylinder outside.

2
Safety Precautions
Always read and follow all DANGER, WARNING, AND FOR YOUR SAFETY notices in this Grill
Guide. Failure to do may result in serious bodily injury or death, or in a fire or an explosion causing
damage to property.
1. Grill installation must conform with local codes, or in their absence, with either the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or
Propane Storage and Handling Code, B149.2.
2. This gas grill, when installed, must be electrically grounded in accordance with local codes, or, in
the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian
Electrical Code, CSA C22.1.
3. This gas grill shall be used outdoors only, and shall not be used in a building, garage, or any other
enclosed area.
4. This gas grill is not intended to be installed in or on recreational vehicles and/or boats.
5. Never use any other type of fuel for this grill other than LP gas.
6. Only use the pressure regulator with a type 1 connector that is supplied with this gas grill.
7. Before each use, check the gas hose for excessive abrasion or wear, or cuts. Replace a hose
assembly showing those signs with the hose assembly specified in the parts list before using the
grill.
WARNING
Combustion by-products produced when using this product contain chemicals known to the State
of California to cause cancer, birth defects, and other reproductive harm.
WARNING
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance, and immediately call your gas supplier or
your fire department.
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Table of Contents
Safety Precautions……….……………………………..……………...…………...…… 2
Table of Contents…………………….…………………………………..……….……...3
Warranty……………………………….………………………………………….…….. 4
Customer Support Center……………….………………………………………….…….4
Assembly Instructions...…………………………………………………………..…..5-22
General Information and Operation………………..………………………………..23-34
Trouble Shooting Guide……………………………………………….................…34-35
Frequently Asked Questions……………………………...…………………………35-36
Write down here and keep for future
reference
Date of Purchase: _________________
Serial Number: ___________________
BQ05037-2
Sell Inc.
The serial number may be found on the placard located on
the back of the grill

4
Limited Warranty
The manufacturer warrants to the original
consumer-purchaser that this product shall be
free from defects in workmanship and materials
under normal and reasonable use when
assembled and operated according to this Grill
Guide from date of purchase as follows:
One year except as noted below:
Stainless Steel Burners – 3 years
Cast and Stainless Steel Frame, Cabinet, and
Control Panel Parts – 5 years
The manufacturer will, at its option, refinish or
replace any product or part found to be defective
during the limited warranty period. There may be
a shipping charge. The manufacturer may require
you to return the part(s) claimed to be defective
for its inspection, freight or postage prepaid.
Contact our Customer Support Center as shown
below before returning any part(s).
Additional information can be obtained by
writing:
Barbecue Grills
Warranty Dept.
1375 Mitchell Blvd
Schaumburg, IL 60193
The manufacturer will require reasonable proof
of purchase. We strongly recommend you
keep your sales receipt and register your grill.
You can attach your receipt to this guide.
This limited warranty does not cover the cost of
any inconvenience or property damage due to
failure of the product and does not cover damage
due to misuse, abuse, alteration, improper or
failure to perform normal and routine
maintenance, discoloration, scratches, rust,
accident, damage arising out of transportation of
the product, or normal wear and tear. This
limited warranty will not apply to any grill used
for commercial use.
This limited warranty is the sole warranty given
by the manufacturer and is in lieu of all other
warranties; express or implied, including implied
warranty of merchantability or fitness for a
particular purpose. Neither manufacturer dealers
nor the retail establishment selling this product
have any authority to make any warranties or to
promise remedies in addition to or inconsistent
with those stated above.
This limited warranty applies only to products
sold at retail, and is not transferable.
The manufacturer's maximum liability, in any
event, shall not exceed the purchase price of the
product paid by the original consumer-purchaser.
Some states do not allow the exclusion or
limitation of incidental or consequential damages.
Therefore, the above limitations or exclusions
may not apply to you. This warranty gives you
specific legal rights and may also have other
rights, which vary from state to state.
Customer Support Center
Thanks for purchasing an Outdoor Gourmet™ Grill. We’re here to help you maximize your enjoyment and
appreciation of your new grill. Please don’t hesitate to contact us should you have any questions regarding
assembly, performance, warranty, or accessories. We have a full line of replacement parts available. Please
have your model number ready before you contact us. We’re here to serve You!
• If you need assistance or to order parts: Call 1-800-933-0527 or send a FAX to 1-847-252-1001.
• Business hours: Monday through Friday; 8:30AM-5:00PM Central Time.

5
Assembly Instructions
This page will give you an overview of information to assemble your grill. The following pages will show in
step-by-step detail how to do so. We offer the following suggestions to make your grill assembly as easy as
possible.
1.) Read through the entire Assembly Instructions before you begin.
2.) Choose an area large enough to comfortably lay out all the parts and hardware with enough room to easily
maneuver.
3.) Have an area with a non-abrasive surface where you can lay parts without scratching them.
4.) The Grill Island weighs in at close to 400 pounds. Use caution, and enough people, to remove the Grill
Island from the carton and steel pallet on the bottom.
5.) Lay all parts and hardware out and ensure you have everything listed on the Parts and Hardware page before
you begin assembly. See the Customer Support Page for contact information should any parts be damaged or
missing.
6.) A Phillips Head Screwdriver has been provided for assembly. You should not need any additional tools.
7.) Do not use a Power Screwdriver for assembly as you could strip the threads on the Nuts and Bolts.
8.) The propane tank for this grill is sold separately. See the LP Gas and Cylinder Information later in this
guide.
BQ05037-2
WARNING
Failure to follow all Danger,
Warnings, and For Your Safety
notices in this Grill Guide may
result in serious bodily injury o
r
death, or in a fire or an explosion
causing damage to property.
CAUTION
Perform the Leak Test explained
later in this Grill Guide before
operating your grill.
!
!

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1. Thermometer 43. Regulator and Hose
2. Stainless Steel Hood 44. Control Panel Top Bar
3. Name Plate 45. Control Panel
4. Lid Axis Bolt 46. Control Knob Seat
5. Lid Axis Washer 47. Electric Igniter
6. Lid Axis Cotter Pin 48. Control Knob
7. Heat Proof Pad 49. Grease Tray
8. Hood Handle 50. Smoker Drawer
9. Warming Rack 51. Cabinet – Left Side Panel
10. Rotisserie Spit w/ Forks and Counterweight 52. Cabinet Crossbar
11. Rotisserie Spit Bracket 53. Door Stopper
12. Cooking Grate 54. Cabinet Door - Left
13. Heat Diffuser 55. Cabinet Door - Right
14. "U" Main Burner 56. Magnetic Door Stopper - Left
15. Bottom Heat Shield 57. Magnetic Door Stopper - Right
16. Burner Support Rail 58. Cabinet -Back Plate
17. Heat Shield for Firebox - Inner 59. Cylinder Support Ring Support
18. Rotisserie Motor 60. Cylinder Support Ring
19. Rotisserie Motor Support 61. Cabinet – Right Side Panel
20. Smoker Drawer Cover 62. Cylinder Tray
21. Back Burner Cover 63. Cylinder Tray Stopper
22. Infrared Back Burner 64. Cabinet - Bottom Panel
23. Firebox Back-Top Panel 65. Locking Caster
24. Flame Sensor Support 66. Caster
25. Flame Sensor 67. Magnetic Door Stopper Plate- Left
26. Infrared Back Burner Electrode 68. Cabinet Bottom Panel Support
27. Back Burner – Front Frame 69. Magnetic Door Stopper Plate- Right
28. Firebox - Back 70. Locking Swivel Caster
29. Firebox - Left Side Panel 71. Swivel Caster
30. Firebox - Right Side Panel 72. Side Burner Rear Bracket
31. Grease Tray Bracket - Right 73. Side Burner Handle
32. Grease Tray Bracket - Left 74. Side Burner Assembly
33. Back Burner Stem 75. Side Burner Front Bracket
34. Back Burner Stem Clamp 76. Side Burner Front Panel
35. Firebox - Front 77. Side Burner Control Knob
36. Control Panel Support - Right 78. Side Shelf Rear Bracket
37. Control Panel Support - Left 79. Side Shelf Assembly
38. Heat Shield for Control Panel - Inner 80. Side Shelf Handle
39. Heat Shield for Control Panel - Outer 81. Side Shelf Front Bracket
40. Protecting Cover for Ignitor 82. Side Shelf Front Panel
41. Gas Manifold Assembly 83. Tower Handle on Side Shelf
42. Gas Connect Hose 84. Manual Igniter
BQ05037-2 Detail Parts List

7
Detail Parts List

8
Phillips Head Screwdriver
Spring Washer
Battery Size AA
Control Knob
1 PC
1 PC
1 PC
12 PCS
Phillips Head Bolt M6X3/8"L
Rotisserie Motor---1PC
13
08
Towel Rack---1PC
10
05
Side Shelf Assembly---1PC
Cooking GRATE (10")---2PCS
03
Side Burner Front Bracket---1PC
Cooking GRATE (12")---1PC
11
06
Side Shelf Front Panel---1PC
2 PCS
12 PCS
14
Rotisserie Assembly---1PC
Stamped Wcnming Rack---1PC
12
09
Heat Diffuser---3PCS
Fire Box Assembly---1PC
Parts List
01
Side Burner Assembly---1PC
02
Side Burner Front Panel---1PC
Phillinps Head Bolt M4X1/4"L
L
K
J
I
H
G1 PC
1 PC
1 PC
1 PC
2 PCS
2 PCS
04
Side Handle---2PCS
07
Side Shelf Front Bracket---1PC
R1
R2
R3
R4
R5
R0
Spit Handle
Counterweight
Spit Washer
Spit Bushing
Meat Fork
Spit
A
B
C
D
E
F
M6X10
M4X8
M6
Hardware List

9
FIG 1-2
FIG 1-1
FIG 2-1
FIG 2-2
Step 1 : Unscrew out A+C (x2). Attach Side Burner Front Bracket and Side Handle to the
Side Burner Assembly, and drill to fix.
Step 2 : Drill A+ C (x2) to Firebox Assembly and keep pitches at 1/4".

10
FIG 3-2
FIG 3-1
FIG 4-1
Step 3 : Place Side Burner Assembly on the pitchesleft,thru "8" shape hole.
Step 4: Remove the Phillips Head Bolt and Washer from the lower side corner of the left side
of Control Panel (Fig 4-1) and hold for Step 7.

11
FIG 5-1
FIG 5-2
FIG 6-1
FIG 6-2
FIG 6-3
Step 5: Drill B (x2) thru panel to fix Side Burner Valve Assembly to Side Burner Front Panel
and then place the Side Burner Front Panel on the Side Burner Assembly.
Step 6: Drill A+C (x3) thru Side Burner Front Bracket to fix Side Burner Front Panel.

12
FIG 7-1
FIG 8-1
Step 7: Then drill the Phillips Head Bolt that was removed from the lower side corner of the
left side of Control Panel in Step 2 back into its hole and tighten.
Step 8: Drill A+C thru Side Burner Rear Bracket to fix Side Burner Assembly.

13
FIG 9-1
FIG 10-1
FIG 10-2
Step 9: Place Control knob (D) on Knob Seat.
Step 10: Unscrew out A+C (x2). Attach Side Shelf Front Bracket and Side Handle to the
Side Shelf Assembly, and drill to fix.

14
FIG 11-1
FIG 11-2
FIG 12-1
FIG 12-2
Step11:Drill A+C (x2) to Firebox Assembly and keep pitches at 1/4".
Step12: Place Side Shelf Assembly on the pitches left, thru "8" shape hole.

15
FIG 13-1
FIG 14-1
FIG 14-2
FIG 14-3
Step13: Remove the Phillips Head Bolt from the lower side of the right side of Control Panel
(FIG 13-1) and hold for Step 16.
Step14: Unscrew out A+C (x2). Place the Side Shelf Front Panel on the Side Shelf
Assembly, and drill to fix.

16
FIG 15-1
FIG 15-2
FIG 15-3
FIG 16-1
Step15: Drill A+C (x3) thru Side Shelf Front Bracket to fix Side Shelf Front Panel.
Step16: Then drill the Phillips Head Bolt that was removed from the lower side corner of the
right side of Control Panel in Step 13 back into its hole and tighten.

17
FIG 17-1
FIG 18-1
Step17: Drill A+C thru Side Shelf Rear Bracket to fix Side Shelf Assembly.
Step18: Place Heat Diffusers (09) at appropriate slots.

18
FIG 20-1
Step19: Place Cooking Grates (10,11) on stairs inner Firebox. As suggested place 12" Grate
in the middle.
Step20: Place the front edge of Stamped Warming Rack (12) at slots on both side walls of
Firebox.

19
FIG 21-1
FIG 21-2
FIG 22-2
FIG 22-1
Step21: Slot Rotisserie Motor (13) on Bracket.
Step22: Place Rotisserie Assembly (14) on Fillister at top of left side wall of Firebox first.
Then, insert into Motor.

20
FIG 23-1
FIG 23-2
FIG 24-1
Step23: Turn the LP Cylinder Tray Stopper to the left side, pull out the LP Cylinder Tray and
place the tank onto it. Push back the LP Cylinder Tray, unhook the LP Cylinder Support Ring
and lower down over the neck of the LP Cylinder. Reattach the hook to secure. Lock the LP
Cylinder Tray in place by turning the LP Cylinder Tray Stopper to the right side.
Step24: Connect Regulator to a LP Cylinder Tank.