Overhead door Stormtite 625 User manual

ROLL-UP DOOR INSTALLATION TOOLS
ROLL-UP DOOR INSTALLATION
INSTRUCTIONS

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Installation Instructions for
ROLLING SERVICE DOOR
READ COMPLETE INSTRUCTIONS BEFORE INSTALLING DOORS.
This document also refers to the following other documents or specications;
Expansion Anchor Requirements 307390
Installation Instructions, Cast Gear Drive Chain Hoist 308042
Chain Hoist Assemblies and Operation 300951
Model 610
Stormtite Models 620,625
Stormtite AP Model 627
This installation manual provides the owner or service person
information required to install, troubleshoot and maintain a Rolling
Service Door.
Contents
Warnings & Safety Information................... 2
Key Drawing ..................................................... 3
Door Installation Data Sheet ...................... 4
Pre-Installation Checks & Tasks................... 5
Installation....................................................6-12
Warranty.............................................................13
TM
TM

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SAFETY INFORMATION
OVERVIEW OF POTENTIAL HAZARDS
READ THIS SAFETY INFORMATION
Overhead doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and
electric motors can cause injuries, your safety and the safety of others depend on you reading the information in this manual. If you have questions or do not understand
the information presented, call your nearest trained door system technician.
In this section, and those that follow, the words Danger, Warning, and Caution are used to emphasize important safety information. The word:
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in injury or property damage.
The word NOTE is used to indicate important steps to be followed or important considerations.
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Potential Hazard Eect Prevention
MOVING DOOR
WARNING
Could result in Death
or Serious Injury
Keep people clear of opening while Door is moving.
Do NOT allow children to play with the Door Operator.
Do NOT operate a Door that jams or one that has a broken spring.
ELECTRICAL SHOCK
WARNING
Could result in Death
or Serious Injury
Turn OFF power before removing operator cover.
When replacing cover, make sure wires are NOT pinching or near moving parts.
Operator must be fully grounded.
HIGH SPRING TENSION
WARNING
Could result in Death
or Serious Injury
Do NOT try to remove, install, repair or adjust springs or anything to which door spring parts are fastened, such as,
wood blocks, steel brackets, cables or other like items.
Installations, repairs and adjustments must be done by a trained door system technician using proper tools and
instructions.

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Fig 1
Key Drawing
Rolling Service Door with parts.
Right hand door is illustrated. In a left hand door the barrel and both brackets are reversed. Guides for masonry jambs shown.
Please note that components and component locations are shown here for REFERENCE ONLY. Your unit
installation and component locations may be dierent.

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Door Installation Data Sheet
A sample of the "DOOR INSTALLATION DATA" sheet is shown here. Locate the work
order "Door Installation Data" sheet inside the door hardware box. You will need to
refer to the "Door Installation Data" sheet. See Figure 2.
Factory order number on door components must match with factory order number
on the "Door Installation Data" sheet. Each door has it’s own individual sheet.
Fig 2
SAMPLE

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"S" Distance
Location
"S" Distance
Location
"E" GUIDE
"E" GUIDE
"Z" GUIDE
"Z" GUIDE
JAMB
ANGLE
BETWEEN JAMB
Pre-Installation Check List
Verify that the door installation can be accomplished before proceeding:
• Locate the work order "DOOR INSTALLATION DATA" sheet, see Figure 2, inside the door hardware box.
• Does the wall opening match the Opening Width and Height shown on the "Door Installation Data"
sheet and Figure 3?
• Are the guides you received suitable for the jambs? Compare the guides type shown on the "Door
Installation Data" sheet with Figure 4.
• Can the guides be installed plumb?
• Check the sill for level. If sill is not level, mark the high sill location on the low side jamb.
Header
Opening
Height
Jamb
Sill
Opening Width
Pre-Installation Task
If you plan to use the sling method to wrap the curtain onto the barrel, and if the inside/outside angles are
ared, then remove the angles from the wall angle at this time. They will be bolted to the wall angle in Step
10 after the curtain installation is complete. The Guide Gap must be set to the dimension shown on the
"Door Installation Data" sheet. See Figure 6.
Fig 3
Fig 4
Fig 5
Fig 6
"Z" Guide "E" Guide

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Install
STEP 1
INSTALL GUIDE ASSEMBLIES
• Locate the guide assemblies such that the “S” distance exists between the guides as shown in Fig 4 on page 5.
The “S” dimension is shown under “S REFERENCE” in Fig 2 on page 4..
• Both guides MUST be on a level line and both guides MUST be plumb.
• The "S" distance must be held within 1/8" over the entire height of guides.
MASONRY JAMBS
Hold "Z" guide, or wall angle, or jamb angle against wall and drill mounting holes through the slots using drill size shown below.
Install jamb fasteners on one guide. Additional installation instruction 308577 available at odcexchange.com Recheck "S" distance,
and continue with installation.
STEEL JAMBS – Screw Attachment Option
Hold "E" guide wall angle against steel jamb and mark the spot to be drilled, or hold wall angle or jamb angle against steel jamb and
drill holes through the slots using drill size shown below. Install all jamb fasteners on one guide. Recheck "S" distance and continue
with installation.
STEEL JAMBS – Weld Attachment Option
Hold "E" guide wall angle against steel jamb and tack weld wall angle (jamb angle)
in place. Recheck "S" distance before proceeding. Apply vertical welds as shown in
Fig 8 using electrodes E6010, E6011 or E7014. (Fig 8 is shown without the middle and
outside angles attached.)
NOTE: When steel jamb does not extend above the opening, use three thru-bolts to
fasten each wall angle above the opening. See Figure 7.
Fastener
Table
Fig 7
Fig 8
JAMB
Steel
Concrete
Filled Block
Wood
Unfilled Block
JAMB FASTENER
SPECIFICATIONS
Steel jambs must be
minimum 3/16" thick
Drill holes at least 4 inches
from jamb corner per
Overhead Door
instruction 308577 available at
odcexchange.com
Drill hole 3" deep
Install 3" O.D. steel washer
on opposite side of wall
3/8" Wedge Anchor
1/2" Wedge Anchor
5/8" Wedge Anchor
3/4” Wedge Anchor
3/8" Expansion Bolt
1/2" Expansion Bolt
FASTENER
3/8" Self-Tap Screw
1/2" Bolt
5/8" Bolt
3/4” Bolt
3/8" Lag Screw
3/8" Thru Bolt
1/2" Thru Bolt
5/8" Thru Bolt
3/4” Thru Bolt
11/32" Dia.
27/64" Dia.
17/32" Dia.
21/32” Dia.
DRILL SIZE
3/8" Dia.
1/2" Dia.
5/8" Dia.
3/4” Dia.
3/8" Dia.
1/2" Dia.
1/4" Dia.
7/16" Dia.
9/16" Dia.
11/16" Dia.
13/16” Dia.

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STEP 2
LINTEL INSTALLATION
• If lintel bae is required, install bae using 1/4" fasteners suitable for the wall
material (wood, masonry, steel). Install per Figure 9 with brush aligned 1" above
top of guide middle angle.
STEP 3
IDENTIFY HEADPLATE BRACKETS
Right Hand Drive shown; Left Hand Drive is opposite. See Figure 10.
STEP 4
GEAR DRIVE HEADPLATE:
NOTE: Install gear hoist mounting bolts in headplate AT THIS TIME; see Overhead Door
instructions 308042.
STEP 5
IDENTIFY BARREL ASSEMBLY DRIVE END
Right hand drive shown in Figure 11; left hand drive is opposite.
Look for an "R" for right hand drive or an "L" for left hand drive stamped on the end of
the drive shaft.
SPRING CONFIGURATION—See Figure 12.
• Left hand drive conguration has end of spring pinned to barrel near tension end.
• Right hand drive counterbalance has end of spring pinned to barrel several feet
from tension end.
• At tension end of barrel the bearing assembly may be pinned to the barrel as
shown in Figure 12, or the bearing assembly may be welded into end of barrel.
BARREL ASSEMBLY
TENSION END DRIVE END
BEARING WELD
KEYWAY
ROTATING SHAFT
WITH PINHOLE OR KEYWAY
RIGID DRIVE SHAFT
TENSION
SHAFT
TENSION
SHAFT
DRIVE
SHAFT
DRIVE
SHAFT
TOWARDS CENTER
OF PIPE
3/8"PINS
3/8"PINS
SEVERAL
INCHES
RIGHT HAND DRIVE
LEFT HAND DRIVE
WARNING
Counterbalance damage could allow curtain to close rapidly which could
result in death or serious injury. To avoid counter balance damage, the drive
headplate must be usedwith the drive shaft of the barrel assembly.
Fig 10
Fig 11
Fig 12
Fig 9

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STEP 6
BARREL AND HEADPLATE BRACKETS
• Slide drive end of barrel assembly through drive bracket bearing and tension
end through tension bracket.
• Install set collars on shafts on outside of headplate brackets.
• When a hole is in the tension shaft, no set collar is used on tension shaft
because the tension wheel must rest against tension headplate bracket.
• Secure tension wheel to tension shaft using a key or a pin as shown in Figure
13. The pin must fully engage the tension wheel which is against the tension
headplate bracket.
• The distance between the headplate brackets should be the "S" dimension on
the "Door Installation Data" sheet shown on Figure 2 on Page 4.
CAUTION
Use proper lifting equipment and correct lifting procedure to avoid injury.
STEP 7
LIFT HEADPLATE BRACKETS AND BARREL AND BOLT THEM TO GUIDE WALL ANGLES
• Use hex bolts to fasten headplate brackets to the inside of guide wall angle.
• Bolt heads must be on the inside of the headplate brackets. See Figure 14.
• Headplate brackets must be square to the wall and parallel.
• Use a level to make sure the barrel is level.
• Center the barrel between the headplate brackets with tension wheel against the outside of tension bracket and with
set collar against outside of drive bracket. This will prevent barrel from moving sideways.
• Two set collars are required for drive headplate with cast ange bearing.
• Headplate brackets may have two or three mounting slots. Put at steel washer under bolt head and under nut.
STEP 8
DRIVE HEADPLATE ASSEMBLY
Complete the installation of drive components.
See Overhead Door 308042 for gear drive.
See Overhead Door 300951 for chain and sprocket.
WARNING
The use of electric operator during installation of the door could result in
death or serious injury. Do not connect power to electric operator until door
installation is complete including hood and covers.
Fig 13
Fig 14

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STEP 9
INSTALLATION OF CURTAIN
See Figure 15
• The Sling Method is recommended because rolling the curtain onto the barrel assembly on the oor can cause
curtain damage.
• Sling Method requires ared guide angles to be removed at this time.
• Suspend the curtain below the barrel on two or more slings or ropes rated for the weight of the curtain shown
on the "Installation Data" sheet.
• Fasten the top slat to sling/rope and rotate the barrel to bring the Top Slat into place.
• Center the curtain between the headplate brackets with pinned tension wheel against the headplate.
• If the barrel has rings, hold the top slat on the rings and make holes in the top slat aligned with holes in rings.
Use drill/driver to attach top slat to rings with 3/8" round head Torx screws and washers provided. Set the drill/
driver clutch to minimum torque required to drive screws. DO NOT USE IMPACT WRENCH because it will strip
the screw threads in rings. See Figure 17.
• If the barrel has studs, the top slat will have slots to attach to barrel. Hook curtain over studs and fasten with
5/16" round head screws and washers and TWO clamp washers provided. See Figure 16.
WARNING
Rapidly closing curtain could result in death or serious injury. Use slings/ropes and locking pliers on both
guides to keep curtain in the open position until spring tension is applied to the barrel assembly.
Locking Pliers
Guide
Weld stud
5/16" x 1/2" long
round head screw
5/16" flat washer
Two clamp
washers required
9" 45"
45"
STEP 10
COMPLETE CURTAIN INSTALLATION
• Coil curtain completely onto barrel.
• If guides are ared, then bolt middle and outside angles to the wall angles as shown in Fig 5 on page 5.
The guide gap must be set as shown in Fig 6 on page 5. Find the GUIDE GAP dimension on the "DOOR
INSTALLATION DATA" sheet, see Fig 2 on page 4.
• Place locking pliers on LH & RH guides at 2 to 3 inches below the top of the guides as shown in Fig 18.
• Create enough slack in the sling/rope so the curtain can be lowered into the guides and rest on the
locking pliers.
Fig 16
Fig 15
Fig 17
Fig 18

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STEP 11
LOCK THE DRIVE
Using one or more of the options in this step:
• Clamp locking pliers on the drive sprocket or gear with the end of the pliers against the
wall or lintel.
• Secure the hand chain on the mounted chain keeper.
• Lock the crank handle.
STEP 12
INSTALL CURTAIN STOPS
• In guides that are not ared, install bellmouth stops on guides as shown in Fig 19b. Be
certain that the back of the bellmouth is ush against the headplate before the nuts are tightened.
• If the guides are ared, slide each stop bar into the channel welded on the guide and install 3/8” cap screw per Fig
19a.
STEP 13
APPLY INITIAL TENSION—Right hand drive shown, left hand opposite.
• Wind Tension Wheel in the direction shown in Figure 20.
Apply the Initial Turns shown on the tension headplate decal and on the "Installation Data" sheet.
• After proper tension is applied, install the tension pin into the tension wheel adjacent to the tension stop. Use
two winding bars to allow the tension wheel to rotate until the pin is against the tension stop. See Fig 20.
• If reduction tension headplate assembly is required the factory will provide an Installation Instruction sheet.
STEP 14
CLEAR RESTRAINTS
• Remove the drive shaft lock procedure(s) installed in Step 11.
• Remove slings or ropes.
• Remove the locking pliers from the guides.
• Clear the area in path of closing door.
STEP 15
BEGIN TESTING
• Close and open the door ve (5) times and evaluate the tension adjustment.
• A rolling door should snap into the head and barely tend to rise o the oor. It will also fall through the middle
of its height.
• Large doors may require a 35 lbs. pull to raise with hand chain. A chain pull of up to 35 lbs. is permissible.
NOTE: Instruct customers to use both hands to control both hand chains during the closing operation.
WARNING
Tension wheel is under high spring tension and could spin rapidly which could result in death or serious injury. Door must
be open when adjusting spring tension. Use two winding bars 1/2" diameter steel rod, 2 to 3 feet long.
Fig 19a
Fig 20
Fig 19b

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STEP 16
ADJUST TENSION WITH DOOR IN FULLY OPEN POSITION
• Use two winding bars to adjust tension one notch at a time to increase or decrease
torque as required.
• Use locking pliers on guides during adjustment process.
STEP 17
FINAL CHECK (to be completed before installing the hood)
• Verify through entire travel of the door that the endlocks or windlocks on the end of the
curtain are not rubbing the headplate brackets. Operate door several times to check for
problems.
• Check that the bottom bar is level in full down and full up positions and that curtain is
not binding against back of guide.
• If curtain is level at bottom and not level at top, put shims between curtain and barrel on
the low side.
• The guides may be lubricated with a paste wax or silicone spray. DO NOT USE GREASE.
• Verify good mechanical connection and tightness of fasteners, e.g., guides, headplates,
set screws and roller chain link.
STEP 18
HOOD INSTALLATION
• If hood supports are provided, snap a line across top of headplate brackets on the wall.
Measure length of hood sections and locate hood support so the hood splice will fall on
center of support.
• For exterior applications, a bead of caulk may be applied between the mating surface of
the hood and the exterior wall in order to seal the hood. (Caulk not provided.)
• Attach hood to hood bands on headplate brackets (and to supports if provided) by
drilling a 7/32" hole through hood and band. Then secure with 1/4" dia. x 3/8" long self-
tapping screws (four per bracket and four per support). See Figures 21 and 22.
Fig 21
Fig 22

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STEP 19
PRODUCT SAFETY INSTRUCTIONS
The door installer has the following responsibilities:
• Find labels in hardware box.
• Attach Product Safety Label 301603 as directed on label.
• Attach Hand Chain Safety Label 308126 to wall at eye level adjacent to hand chain, when
applicable.
• Demonstrate to the door user the correct way to control the closing speed of the rolling
door with crank, hand chain or push-up operation; show that two hands should be used
to control the hand chain.
• Inform the door user about the following requirements from ANSI Z535.4: "Product
safety labels should be periodically inspected and cleaned by the product user as
necessary to maintain good legibility." The product user should order replacement
safety labels from the door manufacturer as required to maintain legibility.
• Electric operators must be installed on the door in accordance with the instructions from
the manufacturer of the operator.
• Doors with sensing edge must have Safety Label 607873 attached to the bottom bar and
at eye level on the drive side guide or jamb.
STEP 21
CHAINKEEPER
• Attach to wall or door guide assembly. Instruct door users to wrap hand chain as shown
in Figure 24.
Fig 23
Fig 24
MOVING door could
result in death or
serious injury
Do NOT close door
until doorway is clear.
Place label at a readable height on
door drive side guide or jamb.
Do NOT remove, cover, or paint
over label.
Product user should inspect this
label periodically for legibility, and
should order a replacement label
from the door manufacturer as
needed.
1. Control the closing speed of
crank, hand chain or push-
up operated doors.
2. Do NOT stand or walk under
door while door is moving.
3. Keep doorway clear and in
full view while operating
door.
4. Do NOT allow children to
operate door.
5. Unlock door before opening
door.
6. Motor operated doors with
sensing edge should be
tested frequently.
7. Doors that do not open or
close must be repaired by a
trained door system
technician.
SAFETY INSTRUCTIONS
10/01/2008 301603-0002
WARNING
308126-0001
04/08/2013
Pull handchain slowlyand
steadily; DO NOT exceed
35 pounds of pulling force.
Maintain control of hand
chain as the door opens
and closes.
hand chain until door is
fully open or fully closed.
Should the hand chain pull
force exceed 35 pounds,
contactatrained door
system technician fordoor
repair and adjustment as
soon as possible.
Secure hand chain in chain
keeper after opening door.
DO NOT release controlof
Attachthis label to wall next to hoist
hand chain.
DO NOT remove, cover,orpaint
over this label.

Overhead Door Corporation
Commercial Rolling Service Door Models 600, 610, 620, 625, 627 Limited Warranty
Overhead Door Corporation ("Seller") warrants to the original purchaser of the Models 600, 610, 620, 625, 627 Rolling Service Doors (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship under normal use for the following period(s), measured from the date of installation: • TWENTY FOUR (24) MONTHS ON ALL PARTS AND COMPONENTS Seller’s obligation under this warranty is specically limited to repairing or replacing, at its option, any part which is determined by Seller to be defective during the applicable warranty period. Repair or replacement labor for any defective Door part or compo- nent is included for a period of one (1) year from the date of installation. After that, any labor charges are excluded and will be the responsibility of the purchaser. Labor charges related to any Operator defect are excluded and will be the responsibility of the purchaser. This warranty is made to the original purchaser of the Product only, and is not transferable or assignable. This warranty ap- plies only to Products, which are installed in commercial or industrial building applications. This warranty does not apply to any unauthorized alteration or repair of the Product, or to any Product or component which has been damaged or deteriorated due to misuse, neglect, accident, failure to provide necessary maintenance, normal wear and tear, or acts of God or any other cause beyond the reasonable control of Seller. This warranty does not apply to any damage or deterioration caused by door slats rub- bing together as the door rolls up upon itself or caused by exposure to salt water, chemical fumes or other corrosive or aggres- sive environments, whether naturally occurring or man-made, including, but not limited to, environments with a high degree of humidity, sand, dirt or grease. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING BUT NOT LIM- ITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL SELLER BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL OR CONSEQUENTIAL DAMAGES, even if Seller has been advised of the possibility of such damages. Such excluded damages include, but are not limited to, loss of goodwill, loss of prots, loss of use, cost of any substitute product, interruption of business, or other similar indirect nancial loss. Claims under this warranty must be made promptly after discovery, within the applicable warranty period, and in writing to the Seller or to the authorized distributor or installer whose name and address appear below. The purchaser must allow Seller a rea- sonable opportunity to inspect any Product claimed to be defective prior to removal or any alteration of its condition. Proof of the purchase and/or installation date, and identication as the original purchaser, may be required. This Warranty is not valid unless the elds below are completed by the installer at the time of installation. Door Type: _____________________________________________________ Customer Name (Original Purchaser): ________________________________________ Customer Installation Location: _________________________________________ Order # _____________________ Date of Installation: __________________________ Name of Distributor/Installer: ______________________________________________ Signature of Distributor/Installer: ___________________________________________