Ozito CMS-210 User manual

Compound
Mitre Saw
1500W
Instruction Manual
3 Year Replacement Warranty
CMS-210
WARNING: Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
To view the full range visit: www.ozito.com.au
1110
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TABLE OF CONTENTS
SPECIFICATIONS……………………………………………………….
KNOW YOUR PRODUCT………………………………………………
INTRODUCTION ……………………………………………………….
ELECTRICAL SAFETY……………………….………………………….
GENERAL SAFETY INSTRUCTIONS ………….………………………
ADDITIONAL SAFETY INSTRUCTIONS FOR MITRE SAWS………
SET-UP AND ADJUSTMENTS…………………………………………
OPERATION……………………………………….…………………….
MAINTENANCE…………………………………………………………
DESCRIPTION OF SYMBOLS…………………………………………
WARRANTY……………………………………………………………..
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Page 11
Page 15
Page 21
Page 23
1
Motor Size: 1500W
Input: 220-240V~50Hz
No Load Speed: 5000/min
Blade Diameter: 210mm
Blade Bore: 16mm
Blade Teeth: 48
Mitre Angle: 0-45º left and right
Bevel Angle: 0-45º left
Maximum Cutting Capacities: Straight Cut at 0° x 90°: 120 x 60mm
Mitre Cut at 45° x 90°: 80 x 60mm
Bevel Cut at 0° x 45°: 120 x 35mm
Compound Mitre Cut at 45° x 45°: 80 x 35mm
Tool Weight: 7.1kg
SPECIFICATIONS MODEL NO. CMS-210
PACK CONTENTS
1 x Compound Mitre Saw CMS-210
1 x 48 Tooth TCT blade (fitted)
1 x Dust bag
1 x Allen key
2 x Side support bars
1 x Rear support bar
2 x Work bench mounting rails
4 x Screws
2 x Spare carbon brushes
1 x Instruction Manual

2
1. Dust bag
2. Dust extraction port (not shown)
3. Dust bag clamp
4. Cutting head
5. Head locking pin
6. Carry handle
7. Operating handle
8. On/Off switch
9. Retractable safety guard
9
10
24
12
23
17
KNOW YOUR PRODUCT
10. Blade
11. Allen key
12. Bevel angle indicator
13. Bevel adjustment lock knob
14. Bevel scale
15. 45° Bevel adjustment
16. 0° Bevel adjustment
17. Rear fence
4
17
15
7
1
18. Base
19. Side support bars (x2)
20. Side support bar lock knob
21. Rear support mounting hole
22. Rear support bar
23. Rotating mitre table
24. Table insert (kerf plate)
25. Mitre table lock knob
26. Mitre angle indicator
27. Mitre scale
28. Work bench mounting rails
29. Spindle lock button
30. Power cable
31. Screws (x4)
21
26
6
25
30
19
8
5
18
3
11
28
29
13
20
19
16
31
2
14
27
22

INTRODUCTION
3
Warning! When using mains-powered equipment, basic safety
precautions, including the following, should always be followed to reduce
risk of fire, electric shock, personal injury and material damage.
Read and understand the manual prior to operating this tool.
Save these instructions and other documents supplied with this tool for future
reference.
The electric motor has been designed for 230V and 240V only. Always check that
the power supply corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for
Australia and New Zealand.
This tool is double insulated in accordance with AS/NZS 60335-1; therefore
no earth wire is required.
If the supply cord is damaged, it must be replaced by an electrician or a power
tool repairer in order to avoid a hazard.
Note: Double insulation does not take the place of normal safety precautions
when operating this tool. The insulation system is for added protection against
injury resulting from a possible electrical insulation failure within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool.
Before use, inspect the extension lead for signs of damage, wear and ageing.
Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use
of an extension lead not suitable for the power input of the tool or which is
damaged or defective may result in a risk of fire and electric shock. It is
recommended that the extension lead is a maximum of 25m in length. Do Not use
multiple extension leads.
Congratulations on purchasing an Ozito Compound
Mitre Saw. We aim to provide quality tools at an
affordable price. We hope you will enjoy using this tool
for many years.
The Ozito CMS-210 Compound Mitre Saw has been
designed for the easy cutting of timber and timber
products. It is intended for DIY use only.
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ELECTRICAL SAFETY

4
GENERAL SAFETY INSTRUCTIONS
Warning! Read all instructions. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury. The term “Power Tool”
in all of the warnings listed below refers to your mains operated (corded)
power tool or battery operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) WORK AREA
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric shock if
your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) Replacement of the supply cord. If the supply cord is damaged, it must be
replaced by an electrician or a power tool repairer.
f) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
g) Have your tool repaired by a an electrician or a power tool repairer.
This power tool complies with relevant safety requirements. To avoid danger,
electrical appliances must only be repaired by qualified personnel using original
spare parts; otherwise this may result in considerable danger to the user.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as
dust mask, non-skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before
plugging in. Carrying power tools with your finger on the switch or plugging in
power tools that have the switch on invites accidents.
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5
GENERAL SAFETY INSTRUCTIONS (cont.)
d) Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result
in personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of these
devices can reduce dust related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the rate
for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off.
Any power tool that can not be controlled with the switch is dangerous and
must be repaired.
c) Disconnect the plug from the power source before making any
adjustments, changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools, unplugged & out of the reach of children and do not
allow persons unfamiliar with the power tool or these instructions to operate
the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with
these instructions and in the manner intended for the particular type of
power tool, taking into account the working conditions and the work to
be performed. Use of the power tool for operations different from intended
could result in a hazardous situation.
5) SERVICE
a) Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power tool
is maintained.
b) If the supply cord is damaged, it must be replaced by the manufacturer, its
service agent or similarly qualified persons in order to avoid a hazard.

ADDITIONAL SAFETY INSTRUCTIONS FOR MITRE SAWS
6
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This appliance is not intended for use by young or infirm persons unless supervised
by a responsible person to ensure that they can use the appliance safely.
Young children should be supervised to ensure that they do not play with
the appliance.
Warning! Before connecting a tool to a power source (mains switch power
point receptacle, outlet, etc.) be sure that the voltage supply is the same as
that specified on the nameplate of the tool. A power source with a voltage
greater than that specified for the tool can result in serious injury to the user,
as well as damage to the tool. If in doubt, do not plug in the tool.
Using a power source with a voltage less than the nameplate rating is harmful to the
motor.
Your tool is double insulated for additional protection against a possible electrical
insulation failure within the tool.
Always remove the plug from the mains socket before making any adjustments or
maintenance, including changing the blade.
• When operating the saw, use safety equipment including safety goggles or shield,
ear protection, dust mask and protective clothing including safety gloves.
•Ensure that there is adequate general or localised lighting.
• Do not use the saw unless the guards are in place.
• Do not use the saw to cut metal or masonry.
• Do not let anyone under 18 years operate this saw.
• Ensure that the operator is adequately trained in the use, adjustment and
operation of the machine.
• Do not use this saw to cut firewood.
• Keep the area free of tripping hazards.
•Report faults in the machine, including guards and saw blades, as soon as they
are discovered.
• Ensure that the machine is always fixed to a bench, whenever possible.
•Always stand to one side when operating the saw.
•Never use a cracked or distorted saw blade.
•When cutting round wood, use clamps that prevent the workpiece from turning on
both sides of the blade.
• Never use your hands to remove sawdust, chips or waste close by the blade.
•Do not use blades of High Speed Steel (HSS blades).
•If the table insert is damaged or worn, have it replaced by a power tool repairer.
•Rags, cloths, cord and string and the like should never be left around the work area.
• Avoid cutting nails. Inspect the workpiece and remove all nails and other foreign
objects before operating the saw.
• Support the work properly.
•Refrain from removing any cut-offs or other parts of the workpiece from the cutting
area whilst the machine is running and the saw head is not in the rest position.
• Do not attempt to free a jammed blade before first switching off the machine.

7
ADDITIONAL SAFETY INSTRUCTIONS FOR MITRE SAWS (cont.)
• Do not slow or stop a blade with a piece of wood. Let the blade come to rest
without assistance.
• If you are interrupted when operating the saw, complete the process and switch
off before looking up.
• Periodically check that all nuts, bolts and other fixings are properly tightened.
• Do not store materials or equipment above a machine in such a way that they
could fall into it.
• Always hold the saw on parts that are insulated. If you accidentally cut into
hidden wiring or the saw’s own cable, the metal parts of the saw will become
“live”. Switch off at the mains and remove the plug immediately.
•Never saw near combustible liquids or gases.
• Note the direction of rotation of the motor and the blade.
• Do not lock the movable guard in the open position and always ensure that it is
working properly, freely rotating and returning to fully cover the teeth of the blade.
• Connect the saw to a dust collection device and ensure that it is operating
properly. As the operator of the saw, please make sure that you understand
factors that influence exposure to dust, including the type of material to be cut,
the importance of local extraction and the proper adjustment of
hoods/baffles/chutes of your dust extraction system. We recommend that you
always wear a dust mask when operating this saw.
• Wear gloves when handling saw blades and rough materials.
• Saw blades shall be carried in a holder wherever possible.
• Select saw blades in relation to the material being cut.
• Use correctly sharpened saw blades and observe the maximum speed marked
on the blade.
• Take additional care when trenching (slotting).
•The mitre saw can be safely carried by the carrying handle but only once it has
been removed from the mains power and secured in the locked down position.
• Ensure that the arm is properly secure when bevelling.
• Keep the floor area around the machine level, well maintained and free of loose
materials.
• Ensure that you are trained in the use, adjustment and operation of the machine.
•Do not remove any cut-offs from the cutting area until the mitre saw head is in
the full upright position, the blade guard is fully enclosing the blade and the
blade has come to a rest or complete stop.
•When cutting long pieces which extend well over the table width, ensure that
the ends are adequately supported at the same height as the saw table top.
Supports should be positioned in such a way to ensure that the workpiece does
not fall to the ground once the cut has been made.
Operating Mitre Saws with out the correct hearing protection may result in
impairment of hearing.
A number of supports at regular intervals may be required if the workpiece is
extremely long.
- Wear goggles
- Wear earmuffs
- Wear a breathing mask

SET-UP AND ADJUSTMENTS
Unpacking
1. Remove the packaging materials from around the Mitre Saw and remove all parts
from the packaging.
2. Using the carry handle (6), carefully lift the Mitre Saw
from the packaging and place it on a level work
surface (Fig. 1).
Warning! Do not lift the Mitre Saw whilst holding
on to the guards. Use the carry handle (6).
3. The Mitre Saw has been shipped with the cutting head
(4) in the locked down position. To release the cutting
head (4), push down on the operating handle (7), pull
the head locking pin (5) (Fig. 2) and gently raise the
cutting head (4).
Transportation
Ensure the Mitre Saw is turned off and disconnected from the power source before
transporting. Lift the Mitre Saw only when the cutting head (4) is in the locked down
position. Only lift the Mitre Saw by the carry handle (6) or outer castings. Do not lift
the Mitre Saw using the retractable safety guard (9) or the operating handle (7).
Bench Mounting
1. Gently turn the mitre saw on its side.
2. Align the two holes in the work bench mounting rails
(28) with the two rubber feet on the base (18) of the
mitre saw. Ensure the counter-sunk holes in the
mounting rails are facing away from the saw (Fig. 3).
3. Use the four screws (31) provided to secure the work
bench mounting rails (28) to the base (18) of the mitre
saw (Fig. 3). Each screw can be pushed through the
rubber foot and secured to the base (18) using a
Phillips head screwdriver.
4. Mount the Mitre saw onto a workbench or mitre saw stand using the work bench
mounting rails (28) fixed to the mitre saw. Ensure the surface is level and balanced.
5. Use four bolts and nuts (not included) to secure the Mitre Saw to the workbench or
mitre saw stand.
Releasing the Head Locking Pin
The head locking pin (5) is used to hold the cutting head (4) down when transporting
or storing the Mitre Saw. The Mitre Saw must not be used when it is in lockdown position.
1. To release the cutting head (4) push down on the operating handle (7) pull the
head locking pin (5) (Fig. 2) and let go, gently raise the cutting head (4).
Fig. 1
Fig. 2
Fig. 3
8

9
Adjusting the Mitre Angle
Warning! Ensure the mitre table lock knob (25) is tight before making a cut.
If it is not secured, the table may move during operation and cause serious
personal injury.
The mitre table lock knob (25) is used to lock the
rotating mitre table (23) at the required mitre angle
(Fig. 4).
The Mitre Saw cuts from 0° to 45° both left and right.
The rotating mitre table (23) features positive stops at 0°,
15°, 22.5°, 30° and 45° for quick and accurate setting of
common mitre angles. The mitre angle indicator (26)
shows what mitre angle the Mitre Saw is set to.
To adjust the mitre angle proceed as follows.
1. Loosen the mitre lock table knob (25) by turning in an anti-clockwise direction.
2. You can now set the desired mitre angle by rotating
the mitre table (23) to the left or right, use the mitre
angle indicator (26) to select the required mitre angle
(Fig. 5).
3. When the desired mitre angle is set, tighten the
mitre table locking knob (25) by turning in a
clockwise direction.
Adjusting the Bevel Angle
The bevel lock knob (13) is used to lock the cutting head (4) at the required bevel
angle. The Mitre Saw bevel cuts from 0° to 45° to the left.
1. Turn the bevel lock knob (13) in an anti-clockwise
direction to release the bevel lock and adjust the
cutting head (4) to the required bevel angle as
shown by the bevel angle indicator (12) (Fig. 6).
2. Turn the bevel lock knob (13) in a clockwise
direction to tighten the bevel lock at the required
bevel angle.
Warning! Ensure the bevel lock knob (13) is tight before making a cut. If it is
not secured, the cutting head (4) may move during operation and cause
serious personal injury.
Changing the Blade
When fitting a new blade (10), check the squareness of the blade (10) to the mitre
table (23) prior to use.
Refer to the Maintenance section of this manual for instructions.
SET-UP AND ADJUSTMENTS
Fig. 4
Fig. 5
Fig. 6

SET-UP AND ADJUSTMENTS (cont.)
Retractable Safety Guard
The retractable safety guard (9) provides protection from
both sides of the blade (10). It retracts over the upper fixed
blade guard as the saw is lowered into the workpiece (Fig. 7).
Dust Bag
The dust bag (1) fits over the dust extraction port (2).
1. Squeeze the dust bag clamp (3) and place the opened
hole over the dust extraction port (2) (Fig. 8).
Release the dust bag clamp (3).
Side Support Bars
When working with long workpieces, the side support bars (20) provide additional
support to the workpiece during the cutting operation.
1. Insert a side support bar
(19) into the two holes
located on the side of the
base (18) (Fig. 9). Ensure
they are fully inserted and
located in the support
holes under the base (18)
(Fig. 10).
2. To secure the side support bar (19) tighten the side
support bar lock knob (20) by turning in a clockwise
direction (Fig. 11).
3. Repeat for the opposite side.
Rear Support Bar
The rear support bar provides additional stability for the mitre saw base.
1. Loosen the Phillips head screw on
the base of the mitre saw (Fig. 12).
2. Insert the rear support bar (22)
through the 2 holes at the rear of
the mitre saw (Fig. 13).
3. Tighten the Phillips head screw to
secure the rear support bar.
Fig. 7
Fig. 8
Fig. 9
Fig. 13
Fig. 11
Fig. 10
10
Fig. 12

11
Turning On and Off
1. To turn the Mitre Saw on, depress and hold the
on/off switch (8) (Fig. 14).
2. To turn the Mitre Saw off, release the on/off
switch (8).
CAUTION! Do not use the Mitre Saw to cut metal or masonry.
Straight and Mitre Cutting
A straight cut is made by cutting across the grain of the
workpiece. A 90° straight cut is made with the mitre
scale (27) set in the 0° position (Fig. 15).
Mitre cuts are made with the mitre scale (27) set at an
angle other than 0° (Fig. 16).
1. Ensure the cutting head (4) is raised. If the head
locking pin (5) is locked in place, pull the head
locking pin (5) (Fig. 17) and gently raise the cutting
head (4).
2. Loosen the mitre table lock knob (25) by turning in
an anti-clockwise direction (Fig. 18).
OPERATION
Fig. 14
Fig. 15
Fig. 17
Fig. 16
Fig. 18

OPERATION (cont.)
12
3. Set the desired mitre angle by rotating the mitre
table (23) to the left or right using the mitre angle
indicator (26) to select the required mitre angle.
4. When the desired mitre angle is set, tighten the mitre
table lock knob (25) by turning in a clockwise
direction (Fig.19).
Warning! Ensure the mitre table lock knob (25) is tight before making a cut.
Failure to do so may result in the rotating mitre table (23) moving during
operation and cause serious personal injury.
5. Place the workpiece flat on the rotating mitre table (23) with one edge
securely against the rear fence (17). If the workpiece is warped, ensure the
convex side is against the rear fence (17).
6. When cutting long pieces of timber, support the opposite end of the timber
with the side support bars (19), a roller stand or a work surface (bench) that is
level with the rotating mitre table (23).
7. Before turning the Mitre Saw on, perform a dry (test) run of the cutting
operation to check that there are no problems and everything is correctly
adjusted.
NOTE: Before performing a cut, ensure the blade (10) is at full speed. Failure
to do this will cause the blade (10) to become blunt and cause the blade to
lock-up.
8. Turn on the Mitre Saw, wait for the blade (10) to reach full speed and then
lower the cutting head (4) so the blade (10) starts cutting the workpiece.
9. Release the on/off switch (8) when the cut is complete and allow the blade (10)
to stop rotating before raising the cutting head (4). This is required for safe
operation of the unit to prevent personal injury.
Fig. 19

Bevel Cutting
Warning! Ensure the mitre table lock knob (25) is tight before making a cut.
Failure to do so may result in the rotating mitre table (23) moving during
operation and cause serious personal injury.
A bevel cut is made by cutting across the grain of
wood with the blade (10) angled to the rotating mitre
table (23). The mitre scale (27) is set to 0° and the
blade (10) can be set at an angle between 0° and 45°
(Fig. 20).
1. Ensure the cutting head (4) is raised . If the head
locking pin (5) is locked in place, push down on the
operating handle (7) pull the head locking pin (5) and
gently raise the cutting head (4).
2. Loosen the mitre table lock knob (25) by turning in a clockwise direction,
rotate the mitre table until the pointer aligns with 0° on the mitre scale (27).
3. Tighten the mitre table lock knob (25) by turning in a clockwise direction.
4. Loosen the bevel lock knob (13) and move the
cutting head (4) to the left to the desired bevel
angle as shown on the bevel angle indicator (12)
(Fig. 21).
5. Tighten the bevel lock knob (13) by turning in a
clockwise direction
6. Place the workpiece flat on the rotating mitre
table (23) with one edge securely against the rear
fence (17). If the workpiece is warped, ensure the convex side is against the
rear fence (17).
7. When cutting long pieces of timber, support the opposite end of the timber
with the side support bars (19), a roller stand or a work surface (bench) that is
level with the rotating mitre table (23).
8. Before turning the Mitre Saw on, perform a dry (test) run of the cutting operation
to check that there are no problems and everything is correctly adjusted.
NOTE: Before performing a cut, ensure the blade (10) is at full speed. Failure
to do this will cause the blade (10) to become blunt and cause the blade to
lock-up.
9. Turn on the Mitre Saw, wait for the blade (10) to reach full speed and then
lower the cutting head (4) so the blade (10) starts cutting the workpiece.
10. Release the on/off switch (8) when the cut is complete and allow the blade (10)
to stop rotating before raising the cutting head (4).
OPERATION (cont.)
13
Fig. 21
Fig. 20

OPERATION (cont.)
Compound Mitre Cut
Warning! Ensure the mitre table lock knob (25) is tight before making a cut.
Failure to do so may result in the rotating mitre table (23) moving during
operation and cause serious personal injury.
A compound mitre cut involves using a mitre angle and
a bevel angle at the same time (Fig. 22). It is used to
make picture frames, cut mouldings, make boxes with
sloping sides and roof framing. Always test cut on a piece
of scrap wood before cutting into the final workpiece.
1. Ensure the cutting head (4) is raised. If the head
locking pin (5) is locked in place, pull the head locking
pin (5) and gently raise the cutting head.
2. Loosen the mitre table lock knob (25) by turning in an anti-clockwise direction.
3. Move the rotating mitre table (23) to the left or the right to set the desired angle
Use the mitre angle indicator (26) as a guide.
4. Retighten the mitre table lock knob (25) once the Mitre Saw is set at the
required angle.
5. Loosen the bevel lock knob (13) and move the cutting head (4) to the left to the
desired bevel angle as shown on the bevel angle indicator (12).
6. Place the workpiece flat on the rotating mitre table (23) with one edge securely
against the rear fence (17). If the workpiece is warped, ensure the convex side is
against the rear fence (17).
7. When cutting long pieces of timber, support the opposite end of the timber with
the side support bars (19), a roller stand or a work surface (bench) that is level
with the rotating mitre table (23).
8. Before turning the Mitre Saw on, perform a dry (test) run of the cutting operation to
check that there are no problems and everything is correctly adjusted.
NOTE: Before performing a cut, ensure the blade (10) is at full speed. Failure to
do this will cause your blade (10) to become blunt and cause the blade to
lock-up.
9. Turn on the Mitre Saw, wait for the blade (10) to reach full speed and then lower
the cutting head (4) so the blade (10) starts cutting the workpiece.
10. Release the on/off switch (8) when the cut is complete and allow the blade (10) to
stop rotating before raising the cutting head (4). This is required for safe operation
of the unit to prevent personal injury.
Fig. 22
14

WARNING! Always ensure the Mitre Saw is switched off and the plug is
removed before performing any adjustments or maintenance procedures.
Power Cable Maintenance
If the power cable (30) needs replacing, the task must be carried out by an
electrician or a power tool repairer in order to avoid a safety hazard.
Changing the Blade
CAUTION! Never try to use a blade that is larger than the stated capacity of
the Mitre Saw. It might come into contact with the blade guards and risk personal
injury or damage to the Mitre Saw. This will not be covered under warranty.
CAUTION! Never use a blade that is too thick to allow the outer blade
washer to engage with the flats on the spindle. It will prevent the blade screw
from properly securing the blade onto the spindle.
CAUTION! Ensure that any spacers and spindle rings that may be required
suit the spindle and blade that are fitted.
1. Ensure the plug is disconnected from the mains
power supply.
2. Ensure the cutting head (4) is raised. If the head
locking pin (5) is locked in place, pull the head
locking pin (5) and gently raise the cutting head (4)
(Fig. 23).
3. Manually lift the retractable safety guard (9) until
the round cut-out in the retractable safety guard (9)
lines up with the bolt head in the centre of the
blade (10) (Fig. 24).
4. Insert the allen key (11) provided into the blade
bolt in the centre of the blade (10) (Fig. 25).
MAINTENANCE
15
Fig. 24
Fig. 25
Fig. 23

MAINTENANCE (cont.)
16
5. Depress the spindle lock button (29). To ensure it
engages correctly, rotate the allen key (11) until the
spindle lock clicks into position (Fig. 26).
NOTE: The spindle lock button (29) holds the blade (10) in
place when using the allen key (11) to change the blade (10).
6. Loosen the bolt in the centre of the blade (10) by turning the allen key (11) clockwise
as the blade bolt is a left hand thread.
7. Remove the blade bolt followed by the outer blade washer. The blade (10) can
now be removed by pulling away from the spindle. Put it aside ready to use in the
reassembly of the new blade.
8. The new blade can be fitted. Follow steps 2-7 in reverse to fit the new blade.
WARNING! To ensure the correct blade rotation always install the blade with the
blade teeth pointing downwards. Ensure the arrow direction on the blade
corresponds with the arrow on the upper blade guard.
Setting the Table Square with the Blade
After replacing the blade or over time, the Mitre Saw angles may require adjusting so
that the 0° angles (both bevel and mitre) are actually located at exactly 0°.
1. Ensure the plug is disconnected from the power supply.
2. Push the cutting head (4) down to the lowest position
and engage the head locking pin (5) (Fig. 27). The Mitre
Saw should now be secured in the transport position.
3. Loosen the mitre table lock knob (25) by turning in an
anti-clockwise direction (Fig. 28).
Fig. 26
Fig. 27
Fig. 28

MAINTENANCE (cont.)
17
4. Turn the rotating mitre table (23) until the mitre
scale (27) is positioned at 0° (Fig. 29). It should
click into this angle as it is one of the preset angles.
5. Tighten the mitre table lock knob (25) by turning in
a clockwise direction.
6. Loosen the bevel lock knob (13) by turning in an
anti-clockwise direction (Fig. 30).
7. Set the cutting head (4) at 0° bevel (Fig. 31). The
blade (10) at 90° to the rotating mitre table (23).
8. Tighten the bevel lock knob (13) by turning in a
clockwise direction.
9. Place a set square (not included) on the rotating
mitre table (23) up against the flat part of the
blade (10) (Fig. 32).
NOTE: Ensure the set square contacts the flat part of
the blade and not the teeth.
10. Rotate the blade (10) by hand and check the
blade-to-table alignment at several points.
11. The edge of the set square and the blade (10)
should be parallel.
Fig. 32
90º
Fig. 31
Fig. 30
Fig. 29

MAINTENANCE (cont.)
If the blade (10) angles away from the set square, adjust as follows.
12. Loosen the bevel lock knob (13) by turning in an
anti-clockwise direction.
13. Use a 10mm spanner (not supplied) to loosen the
0° bevel adjustment nut (Fig. 33).
14. To bring the blade into alignment with the set square
adjust the 0° bevel adjustment screw (16) using a
10mm spanner (not supplied) (Fig. 34).
Turning the 10mm spanner in a clockwise direction will
increase the bevel angle (move it above 0°). Turning
the 10mm spanner in an anti-clockwise direction will
decrease the bevel angle (move it below 0°).
15. Once the blade is aligned with the set square use a
Phillips Head screwdriver (not included) to loosen the
bevel angle indicator (12) (Fig. 35).
16. Using a Phillips Head screwdriver (not included),
loosen the bevel angle indicator (12) by turning in an
anti-clockwise direction (Fig. 35).
17. Adjust the position of the bevel angle indicator (12) so
that it accurately indicates 0°on the bevel scale (14).
18. Re-tighten the bevel lock knob (13) and the 0° bevel
adjustment lock nut (16).
19. Using a scrap piece of wood, perform a straight cut at 0°.
20. Use a set square (not included), to check that the cut is
accurate (Fig. 36).
21. If the cut is not square, repeat steps 1-20 to set the
rotating mitre table (23) square with the blade (10).
NOTE: Using a 45° square the above procedure can also
be used to check the angle of the blade (10) to the
rotating mitre table (23) at a 45° bevel angle. The 45°
bevel adjustment screw (15) is located on the opposite
side to the 0° screw (Fig. 37).
Fig. 33
Fig. 34
Fig. 35
Fig. 36
Fig. 37
18

MAINTENANCE (cont.)
19
Setting the Rear Fence Square with the Blade
1. Ensure the plug is disconnected from the power supply.
2. Push the cutting head (4) down to the lowest position and engage the head
locking pin (5). The Mitre Saw should now be locked in the transport position.
3. Loosen the mitre table lock knob (25) by turning in an anti-clockwise
direction.
4. Turn the rotating mitre table (23) until the mitre scale (27) is positioned at 0°.
It should click into this angle as it is one of the preset angles.
5. Tighten the mitre table lock knob (25) by turning in a clockwise direction.
6. Place a set square (not included) against the rear
fence (17) and alongside the blade (10) (Fig. 38).
7. Using the allen key (11), loosen the two screws
securing the rear fence (17) to the base (18) (Fig. 39).
If the blade (10) angles away from the set square,
adjust as follows.
8. Adjust the rear fence (17) until it is square with the
blade (10).
9. Tighten the two screws using the allen key (11).
10. Using a scrap piece of wood, perform a straight cut at 0°.
11. Use a set square (not included), to check that the cut is accurate.
12. If the cut is not square, repeat steps 1-11 to set the rear fence (17) square
with the blade (10).
Fig. 39
Fig. 38
90º